Willys CJ-2A Operation And Care Manual Download Page 35

The other gear may be removed in the same manner after removing cover plate. Interchange the gears and reassemble in 
reverse order with the long side of the gear hub toward the cover opening. Use care that the shims are replaced in the same 
position relative to the bearings from which they were removed. Do not overlook refilling the housing with lubricant. 
The speed of the output shaft in relation to the vehicle ground speed is important. To aid in the selection of engine speeds and 
gear ration positions, refer to the chart on the “Power Take-Off and Vehicle Speeds” page which shows both the shaft and 
vehicle speeds through the range of governor controlled engine speeds and in all transmission and transfer case gear positions. 
CAUTION: When the vehicle is reversed, the shaft drive will turn in the reverse direction. Some farm machines will be 
damaged if reverse driven. When operating trailed equipment, be sure to disengage the power take-off with the shift lever 
before reversing the vehicle. Being able to reverse some power driven machines is an advantage to aid in freeing the machine 
should it become clogged in operation. 
Inspect the power take-off unit periodically and add sufficient lubricant to keep it at filler plug level. Keep the attaching screws 
tight at all times and the breather or vent free of dirt. 
When using the shaft drive, always install the shield which is provided for the safety of the operator. 

PULLEY DRIVE ASSEMBLY

 

The pulley drive assembly, with 8” pulley, is driven through the power take-off shaft. It is held in position with four cap 
screws and can be quickly removed or installed. Always remove this assembly when it is not in use to avoid damage through 
accident. 
When operating the pulley drive assembly use care that the vehicle is correctly aligned so the belt runs at the centre of the 
pulley. Do not tighten the belt excessively: when too tight, rapid wear of the drive parts of both the machine being driven and 
pulley drive assembly may occur. If correctly adjusted the hand brake will hold the vehicle when ample drive tension is placed 
on the belt. 
The belt pulley drive is operated from the transmission main shaft, giving the same power and speed ratios that are provided by 
the transmission for the vehicle on the highway. To operate the pulley with the vehicle standing, place the auxiliary (right 
hand) transfer case lever in the neutral position, designated as “N” in Fig. 3. 
The nine governor controlled engine speeds in conjunction with the transmission gear shift positions provide a large selection 
of pulley speeds. Select the governor and transmission gear shift positions that will provide the recommended speed of the 
machine being driven. Machines driven below this speed will seldom do a satisfactory job while speeds above normal will 
cause rapid wear and are, in some cases, dangerous. The table on the “

Power Take-Off and Vehicle Speeds

” page is provided 

as a guide in selecting the correct control positions to secure the recommended speed. 
CAUTION: When the belt drive is used, ground the vehicle with a bar or piece of chain so static electricity is dissipated or 
sparks might cause a fire in dusty or inflammable surroundings. 
Keep the housing filled with lubricant to the level of the filler plug. (See "

Lubrication Chart

".) 

FRONT PULLEY DRIVE UNIT

 

The front pulley drive unit which may be installed at the rear of the power take-off front or shift unit is used to drive 
compressors, pumps, generators, etc., mounted in the vehicle to the right and behind the drivers seat. The 6” pulley may be 
wither two or four-grooved for multiple “V”-type belt drives and will deliver up to 23 horsepower. 
When multiple drive belts are used it is important that each belt carry an equal share of the load. While this type belt had a 
steel core, some stretching may occur, and should one belt break or become damaged, all should be replaced. Should the belts 
be removed, mark them to permit reinstallation on the same pulleys from which they were originally removed. Do not tighten 
the belts excessively. 

BODY ENCLOSURE

 

Both front and rear canvas body enclosures are available. The front enclosure may be installed independently and the side 
curtains which are mounted on steel frames are hinged to open as doors. The hinge pins may be lifted from sockets to allow 
quick removal of the doors. 
The rear enclosure is attached to the front top and is provided with curtain lights in each side. A rear curtain with light 
completes the enclosure. 
As a general rule good quality soap and water will clean the windows in the curtains. Should they become soiled with grease, 
kerosene or naphtha may be used. 
Avoid the use of benzene, acetone or lacquer thinners, as they will soften the surface and make the windows opaque. Many 
spray type window glass cleaners contain some of these ingredients, so avoid their use. 
Rubbing the windows with a dry cloth will build up an electrostatic charge which will cause dust to cling to the surface. Such a 
charge may be dissipated by blotting the window surface with a clean, damp chamois. After cleaning apply a liberal coating of 
automobile or furniture wax as a protection against dirt. 

FRONT ENCLOSURE INSTALLATION

 

First select the front top bow assembly parts. The two side bows are offset at the lower ends and eyes are located near the top 
curved ends. The centre connecting bow has an eye located at the centre. 
Assemble the centre bow in the two side bows, with the eyes extending toward the windshield and mount the assembly in the 
body sockets. 
The doors are supported at the top and bottom with hinge support brackets which are not interchangeable as they are made in 
rights and lefts. 
Select the upper brackets which are made as clamps; the large jaws are formed to span the windshield support and the small 
jaws to form the door hinge socket. Select a set of jaws (one having a clamp stud) which will assemble with the hinge socket 
vertical and in line with the bracket mounted on the body below. 

Summary of Contents for CJ-2A

Page 1: ...Your Operation and Care Manual Universal Jeep Model CJ 2A...

Page 2: ...y in which their vehicle was originally purchased particularly when credit for old parts cannot be established to the satisfaction of the Dealer In this connection a forwarding address should be given...

Page 3: ...Axle pints 2 1 2 US 2 Imp Differential Rear Axle pints 2 3 4 US 2 1 4 Imp Oil Bath Air Cleaners pints 1 1 4 US 1 Imp Brake System Fluid pints 3 4 US 5 8 Imp Location of Serial Number Plate on outside...

Page 4: ...let closes 50 degrees after bottom centre Exhaust opens 47 degrees before bottom centre Exhaust closes 12 degrees after top centre Spark Setting Spark set top centre with automatic spark controls at r...

Page 5: ...lubricated our Warranty is null and void Be sure to have your Willys Overland Dealer inspect your vehicle at the end of 1000 miles or equivalent usage and every 2500 miles thereafter SPECIAL PRECAUTIO...

Page 6: ...rn is operated by pressing the button located at the top center of the steering wheel The instrument panel light switch is located along the lower edge of the instrument panel to the left of the steer...

Page 7: ...position see Fig 3 Note that the front axle and transfer case shift levers are not used when the vehicle is driven on the highway in rear wheel drive Depress the foot accelerator pedal gradually and a...

Page 8: ...nect and disconnect the power to the front axle The right lever No 19 is used to shift the transfer case gears to secure either High direct drive or a very low gear ratio for heavy pulling requirement...

Page 9: ...gasoline 7 Park your car in the shade if possible hot sun evaporates gasoline 8 Don t drive your tires with less than the proper amount of air pressure Under inflated tires mean more road friction mo...

Page 10: ...rt to circulate which may have accumulated in the bottom of the oil pan because the oil is drawn horizontally from near the top surface An oil pressure gauge is mounted in the instrument panel which i...

Page 11: ...ubricate with a good quality light graphite grease UNIVERSAL JOINTS PROPELLER SHAFT Every 1000 miles lubricate the propeller shaft universal joints and the slip joints with a good quality lubricant Lu...

Page 12: ...Clean the fuel pump filter screen and check fuel line connections Remove ventilator valve Fig 12 and clean Start the engine and allow it to run until thoroughly warm then set the carburetor idle screw...

Page 13: ...distributor rotor arm points to No 1 terminal in the distributor cap and the distributor points just start to break To advance the timing turn the distributor in a clockwise direction to retard it tu...

Page 14: ...ributor cap Hold this wire about one eighth of an inch from a clean unpainted surface of the engine then open and close the breaker points with the finger giving them a short snappy break A fat flame...

Page 15: ...d carefully note the position of the rotor to allow reinstallation without disturbing the ignition timing When the pump is installed use care that the driving key on the end of the distributor shaft i...

Page 16: ...see Fgi 12 clean air flows from the air cleaner through the short connecting tube to the oil filler tube and then through the crankcase and valve compartment to the intake manifold Any vapours in the...

Page 17: ...oper Maintenance The distributor cap should be kept clean for efficient operation It should be inspected periodically for cracks carbon runners evidence of arcing and badly corroded high tension termi...

Page 18: ...justment proceed asa follows Make sure that the choke is in a fully open position Close the idle adjustment by turning it to the right or in against the seat then open it one and one quarter turns Sta...

Page 19: ...DIATOR ASSEMBLY The radiator is designed to cool the water under all operating conditions however the core must be kept free from corrosion and scale and the air passages free of chaff dust and mud At...

Page 20: ...assembly with a special high melting point grease so requires no lubrication FAN BELT The fan and generator are driven by a V type belt The drive is on the sides of the belt therefore it is not necess...

Page 21: ...l as the posts to insure proper contact Clean and tighten the grounded connection on the frame Clean and tighten the engine ground cable located on the right hand side of the engine Fig 10 This connec...

Page 22: ...the screen with the vehicle The screen should also have two black vertical lines one on each side of the centre line at a distance equal to the lamp centres Place the vehicle on the floor with the tir...

Page 23: ...Shaft Bearing 3 Flywheel Ring Gear 4 Clutch Facings 5 Clutch Pressure Plate 6 Clutch Pressure Plate Bracket 7 Clutch Release Bearing 8 Clutch Release Bearing Spring 9 Transmission Main Drive Gear Bea...

Page 24: ...Willys Overland Dealer IMPORTANT Check the units at each lubrication to guard against lubricant leakage For economy the capacity is small change the lubricant in accordance with instructions in GENERA...

Page 25: ...ows placing the front propeller shaft along the right side of the engine oil pan without reducing the road clearance under the engine The axle is of the full floating type and the axle shafts can be r...

Page 26: ...nion Bearing Oil Slinger 20 Drive Pinion Bearing Cone and Roller Front 21 Drive Pinion Bearing Cup Front 22 Drive Pinion Bearing Cup Rear 23 Drive Pinion Bearing Cone and Rollers Rear 24 Differential...

Page 27: ...ragging due to expansion of the hydraulic liquid Jack up the wheels to clear the floor Adjustment is made by relocating the brake shoe eccentrics Fig 28 Loosen the lock nut for the forward brake shoe...

Page 28: ...g Column Oil Hole Cover 7 Horn Wire Contact Brush Assembly 8 Steering Wheel 9 Steering Column Bearing Spring 10 Steering Column Bearing Spring 11 Steering Column Bearing Assembly 12 Steering Column Be...

Page 29: ...nt as a spare To remove a tire from a drop centre rim first deflate completely and then force the tire away from the rim throughout the entire circumference until the bead falls into the centre of the...

Page 30: ...e solutions available are alcohol and ethylene glycol The distillation or evaporating point of alcohol solution is approximately 170 Fahrenheit The operating temperatures of the Jeep when used as a fa...

Page 31: ...tributor breaker points dirty or pitted ENGINE MISSES AT ALL SPEEDS Faulty wiring Fouled spark plugs The spark plugs should be short circuited one after another by touching a hammer or wood handle scr...

Page 32: ...RETOR This usually indicates a too lean mixture Dirt in carburetor Fuel pump strainer dirty see FUEL SYSTEM Water in fuel Air leak at intake manifold connections Incorrect ignition timing Incorrect va...

Page 33: ...ecessary to prevent surging of the governor when the engine is placed under load After checking reconnect and leave it there Set the dash hand throttle in the fully open position and leave it there Al...

Page 34: ...orque capacity of the propeller shaft is far greater than that developed by the engine and as there is very little flexing of the joints this unit will require no attention for the life of the vehicle...

Page 35: ...ehicle Speeds page is provided as a guide in selecting the correct control positions to secure the recommended speed CAUTION When the belt drive is used ground the vehicle with a bar or piece of chain...

Page 36: ...er 10 Capstan Shaft Bushing Upper 11 Capstan Shaft Bushing Lower 12 Filler Plug 13 Worm Shaft Oil Seal 14 Worm Shaft Needle Bearing 15 Worm and Gear Set 16 Worm Shaft Ball Bearing 17 Bearing Retainer...

Page 37: ...ide enough to allow easy turns may save some time Next plow the headlands around the field Plow the ground out toward the edge next time the field should be plowed in toward the centre If it is decide...

Page 38: ...2166 2166 16 19 39 33 1114 1114 5 78 14 05 2011 2011 10 43 25 36 3120 3120 16 19 39 33 2600 Pulley Speeds R P M 8 Pulley Power Take Off Gear Ratios 20 24 RATIO 24 20 RATIO Transmission Gear In Transm...

Page 39: ...hangeable If in doubt as to the parts needed take the broken parts to your dealer or send them to the factory by prepaid express Write your name and address plainly on the package so that it can be id...

Page 40: ...e white lead or heavy solidified oil Power Take Off and Belt Pulley Housings Nos 16 17 Check the lubricant level each time the vehicle is lubricated Should the units be used frequently change the lubr...

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