Willys CJ-2A Operation And Care Manual Download Page 29

shims, Fig. 32, No. 2 to adjust the bearing with .001" to .003" end float which will be just perceptible when tested by hand. The 
shims available for this adjustment are .003" - .005" and .030" thick. 
Examine the grease retainer to be sure it is serviceable -- replace it if in doubt, and reassemble. 

MAINTENANCE OF WHEEL BEARINGS

 

When the vehicle is used for road work, lubricate and adjust the front wheel bearings once each 
year; if used in dusty field work, twice each year. 
The bearings should be given more than casual cleaning. Use a clean stiff brush and suitable grease 
solvent to remove all particles of old lubricant from the bearings and hubs. After the bearings are 
thoroughly cleaned, inspect them for pitted races and rollers and check the hub oil seals. 
Repack the bearing cones and rollers (see LUBRICATION SECTION) and reassemble in the 
reverse order of dismantling. Adjust them as directed in the preceding paragraphs. 
Lubricate the rear wheel bearings sparingly. Oil forced from the oil relief hole No. 1, Fig. 32, 
indicates when the bearing is amply lubricated. 
Should it be necessary to adjust the bearings, clean them thoroughly and repack them with the 
recommended lubricant. 

MOUNTING AND DISMOUNTING WHEELS

 

The wheel mounting nuts and studs on both left wheels have left hand threads to prevent them from being loosened by wheel 
action. The studs are identified by an "L" stamped on the end. The left hand threaded nuts are identified by a groove cut around 
the hexagonal faces. To remove the left wheels, the nuts must be turned RIGHT, and to remove the right wheels, turned to the 
LEFT. 

TIRES

 

The recommended tire pressures are as follows: 

6:00 x 16 Tires 
7:00 x 15 Tires

28-30 lbs. 
20-21 lbs.

The importance of correct tire inflation cannot be overemphasized. To secure the maximum tire life and most efficient vehicle 

operation, it is imperative that these pressures be maintained for all normal vehicle operations. 

Then the vehicle is used with driver only doing agricultural work on very sandy or muddy soil, increased flotation and wheel 
traction may be secured by decreasing the pressure of the 6:00 x 16 tire to 18 to 20 lbs., and the 7:00 x 15 tire to 14 lbs. Should 
unusual operating conditions require this reduction in pressure, use care that the tires are inflated to the recommended pressure 
immediately when normal operation is resumed. 
To secure maximum tire wear, the wheels should be switched at least twice each year. The rear wheels should be moved to the 
opposite front positions and the right front wheel moved straight back to the right rear position. Place the spare on the left rear 
and use the left front as a spare. 
To remove a tire from a drop centre rim, first deflate completely and then force the tire away from the rim throughout the 
entire circumference until the bead falls into the centre of the wheel rim, then with a heavy screw driver or tire removing tool, 
used opposite the valve, remove one side of the tire at a time and remove the inner tube. 
Installation of a tire is made in the same manner by first dropping one side of the tire into the centre of the rim and with a tire 
tool, spring the bead over the wheel rim, using care not to damage the inner tube. 
When mounting the wheel, alternately tighten opposite stud nuts to prevent wheel wobble. After nuts have been tightened with 
the wheel jacked up, lower the jack so wheel rests on the floor and retighten the nuts. 

SPRINGS AND SHACKLES

 

The springs should be periodically examined for broken or shifted leaves, loose or missing rebound clips, angle of the spring 
shackles and the position of the springs on the axle saddles. Springs with shifted leaves to not have their normal strength. 
Missing rebound clips may permit the leaves to fan out or break on rebound. Broken leaves may make the vehicle hard to 
handle or permit the axle to shift out of line. Weakened springs may break causing difficulty steering. 
The front springs are interchangeable, as are the two rear. 
The front ends of the front springs and the rear ends of the rear springs are shackled, using "U" type shackles with threaded 
bushings. The rear ends of the front springs and the front ends of the rear springs are bronze bushed and pivoted on bolts in the 
shackles mounted on the frame. 
The spring shackle threaded bushings use right and left hand threads, depending upon where they are to be used. Six bushings 
are used with right hand threads and two with left hand threads. For identification the right hand threaded type have plain 
hexagonal heads. The left hand have a groove cut around the heads. 
The two left hand threaded shackles can be identified by a small forged boss on the lower shank of the shackle. They are used 
at the left front and the right rear springs with the left hand threaded end down at the spring eyes. 
The bushings are anchored solidly in the frame brackets and spring eyes and the oscillation taken between the threads of the 
"U" shackle and the inner threads of the bushings. The lubrication of the shackle bushings is very important and should not be 
neglected, or excessive wear of the bushings and "U" shackles will occur. 
When making installation of a new "U" shackle or bushing, follow the procedure below: 
The shackles are installed with the bushing hexagon heads to the outside of the frame. Install the shackle grease seal and 
retainer over the threaded end of the shackle up to the shoulder. Insert the new shackle through the frame bracket and the eye 

Summary of Contents for CJ-2A

Page 1: ...Your Operation and Care Manual Universal Jeep Model CJ 2A...

Page 2: ...y in which their vehicle was originally purchased particularly when credit for old parts cannot be established to the satisfaction of the Dealer In this connection a forwarding address should be given...

Page 3: ...Axle pints 2 1 2 US 2 Imp Differential Rear Axle pints 2 3 4 US 2 1 4 Imp Oil Bath Air Cleaners pints 1 1 4 US 1 Imp Brake System Fluid pints 3 4 US 5 8 Imp Location of Serial Number Plate on outside...

Page 4: ...let closes 50 degrees after bottom centre Exhaust opens 47 degrees before bottom centre Exhaust closes 12 degrees after top centre Spark Setting Spark set top centre with automatic spark controls at r...

Page 5: ...lubricated our Warranty is null and void Be sure to have your Willys Overland Dealer inspect your vehicle at the end of 1000 miles or equivalent usage and every 2500 miles thereafter SPECIAL PRECAUTIO...

Page 6: ...rn is operated by pressing the button located at the top center of the steering wheel The instrument panel light switch is located along the lower edge of the instrument panel to the left of the steer...

Page 7: ...position see Fig 3 Note that the front axle and transfer case shift levers are not used when the vehicle is driven on the highway in rear wheel drive Depress the foot accelerator pedal gradually and a...

Page 8: ...nect and disconnect the power to the front axle The right lever No 19 is used to shift the transfer case gears to secure either High direct drive or a very low gear ratio for heavy pulling requirement...

Page 9: ...gasoline 7 Park your car in the shade if possible hot sun evaporates gasoline 8 Don t drive your tires with less than the proper amount of air pressure Under inflated tires mean more road friction mo...

Page 10: ...rt to circulate which may have accumulated in the bottom of the oil pan because the oil is drawn horizontally from near the top surface An oil pressure gauge is mounted in the instrument panel which i...

Page 11: ...ubricate with a good quality light graphite grease UNIVERSAL JOINTS PROPELLER SHAFT Every 1000 miles lubricate the propeller shaft universal joints and the slip joints with a good quality lubricant Lu...

Page 12: ...Clean the fuel pump filter screen and check fuel line connections Remove ventilator valve Fig 12 and clean Start the engine and allow it to run until thoroughly warm then set the carburetor idle screw...

Page 13: ...distributor rotor arm points to No 1 terminal in the distributor cap and the distributor points just start to break To advance the timing turn the distributor in a clockwise direction to retard it tu...

Page 14: ...ributor cap Hold this wire about one eighth of an inch from a clean unpainted surface of the engine then open and close the breaker points with the finger giving them a short snappy break A fat flame...

Page 15: ...d carefully note the position of the rotor to allow reinstallation without disturbing the ignition timing When the pump is installed use care that the driving key on the end of the distributor shaft i...

Page 16: ...see Fgi 12 clean air flows from the air cleaner through the short connecting tube to the oil filler tube and then through the crankcase and valve compartment to the intake manifold Any vapours in the...

Page 17: ...oper Maintenance The distributor cap should be kept clean for efficient operation It should be inspected periodically for cracks carbon runners evidence of arcing and badly corroded high tension termi...

Page 18: ...justment proceed asa follows Make sure that the choke is in a fully open position Close the idle adjustment by turning it to the right or in against the seat then open it one and one quarter turns Sta...

Page 19: ...DIATOR ASSEMBLY The radiator is designed to cool the water under all operating conditions however the core must be kept free from corrosion and scale and the air passages free of chaff dust and mud At...

Page 20: ...assembly with a special high melting point grease so requires no lubrication FAN BELT The fan and generator are driven by a V type belt The drive is on the sides of the belt therefore it is not necess...

Page 21: ...l as the posts to insure proper contact Clean and tighten the grounded connection on the frame Clean and tighten the engine ground cable located on the right hand side of the engine Fig 10 This connec...

Page 22: ...the screen with the vehicle The screen should also have two black vertical lines one on each side of the centre line at a distance equal to the lamp centres Place the vehicle on the floor with the tir...

Page 23: ...Shaft Bearing 3 Flywheel Ring Gear 4 Clutch Facings 5 Clutch Pressure Plate 6 Clutch Pressure Plate Bracket 7 Clutch Release Bearing 8 Clutch Release Bearing Spring 9 Transmission Main Drive Gear Bea...

Page 24: ...Willys Overland Dealer IMPORTANT Check the units at each lubrication to guard against lubricant leakage For economy the capacity is small change the lubricant in accordance with instructions in GENERA...

Page 25: ...ows placing the front propeller shaft along the right side of the engine oil pan without reducing the road clearance under the engine The axle is of the full floating type and the axle shafts can be r...

Page 26: ...nion Bearing Oil Slinger 20 Drive Pinion Bearing Cone and Roller Front 21 Drive Pinion Bearing Cup Front 22 Drive Pinion Bearing Cup Rear 23 Drive Pinion Bearing Cone and Rollers Rear 24 Differential...

Page 27: ...ragging due to expansion of the hydraulic liquid Jack up the wheels to clear the floor Adjustment is made by relocating the brake shoe eccentrics Fig 28 Loosen the lock nut for the forward brake shoe...

Page 28: ...g Column Oil Hole Cover 7 Horn Wire Contact Brush Assembly 8 Steering Wheel 9 Steering Column Bearing Spring 10 Steering Column Bearing Spring 11 Steering Column Bearing Assembly 12 Steering Column Be...

Page 29: ...nt as a spare To remove a tire from a drop centre rim first deflate completely and then force the tire away from the rim throughout the entire circumference until the bead falls into the centre of the...

Page 30: ...e solutions available are alcohol and ethylene glycol The distillation or evaporating point of alcohol solution is approximately 170 Fahrenheit The operating temperatures of the Jeep when used as a fa...

Page 31: ...tributor breaker points dirty or pitted ENGINE MISSES AT ALL SPEEDS Faulty wiring Fouled spark plugs The spark plugs should be short circuited one after another by touching a hammer or wood handle scr...

Page 32: ...RETOR This usually indicates a too lean mixture Dirt in carburetor Fuel pump strainer dirty see FUEL SYSTEM Water in fuel Air leak at intake manifold connections Incorrect ignition timing Incorrect va...

Page 33: ...ecessary to prevent surging of the governor when the engine is placed under load After checking reconnect and leave it there Set the dash hand throttle in the fully open position and leave it there Al...

Page 34: ...orque capacity of the propeller shaft is far greater than that developed by the engine and as there is very little flexing of the joints this unit will require no attention for the life of the vehicle...

Page 35: ...ehicle Speeds page is provided as a guide in selecting the correct control positions to secure the recommended speed CAUTION When the belt drive is used ground the vehicle with a bar or piece of chain...

Page 36: ...er 10 Capstan Shaft Bushing Upper 11 Capstan Shaft Bushing Lower 12 Filler Plug 13 Worm Shaft Oil Seal 14 Worm Shaft Needle Bearing 15 Worm and Gear Set 16 Worm Shaft Ball Bearing 17 Bearing Retainer...

Page 37: ...ide enough to allow easy turns may save some time Next plow the headlands around the field Plow the ground out toward the edge next time the field should be plowed in toward the centre If it is decide...

Page 38: ...2166 2166 16 19 39 33 1114 1114 5 78 14 05 2011 2011 10 43 25 36 3120 3120 16 19 39 33 2600 Pulley Speeds R P M 8 Pulley Power Take Off Gear Ratios 20 24 RATIO 24 20 RATIO Transmission Gear In Transm...

Page 39: ...hangeable If in doubt as to the parts needed take the broken parts to your dealer or send them to the factory by prepaid express Write your name and address plainly on the package so that it can be id...

Page 40: ...e white lead or heavy solidified oil Power Take Off and Belt Pulley Housings Nos 16 17 Check the lubricant level each time the vehicle is lubricated Should the units be used frequently change the lubr...

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