Willys CJ-2A Operation And Care Manual Download Page 33

CJ2A Operation and Care
Manual -- Extra Equipment)

Much of the utility of the Jeep is due to the extra equipment which has been designed to adapt it for farming and diversified 
occupations and industries. The maintenance and use of this equipment is outlined in the following paragraphs.

GOVERNOR (KING SEELY)

 

The governor is a centrifugal type unit which gives precision control of engine speeds. 
When speed control is not desired it should be disengaged with the twin-pin type clutch No. 
1, Fig. 33. Never engage this clutch with the engine running. To operate it pull the cap 
outward and rotate it ¼ turn in either direction until you feel the two lugs drop into the 
recesses provided. The governor is engaged when the lugs are in the deeper recesses. The 
shallow recesses lock it in the disengaged position. Some governor clutches are controlled 
by a spring loaded lever mounted at the top of the governor housing the operation of which 
is obvious. 
The belt tension may be adjusted by raising or lowering the governor in the slotted 
mounting holes Fig. 34, No. 11. Keep the pulleys and belt free of dirt and oil. Belt slippage 
will effect governor operation and a tight belt may cause rapid wear of the governor shaft 
and bearings. Adjust it to allow 1” depression midway between the pulleys with thumb 
pressure.

The controlled engine speed may be varied with the hand control mounted on the dash. With this control in against the dash, 
the controlled engine speed is 1000 rpm. The speed is increased 200 rpm. Per notch, as the hand control is pulled out. The top 
speed is 2600 rpm. In the 9th notch. The hand control is released by turning the handle ¼ turn in either direction. 
When the governor is to be used, stop the engine, engage the governor clutch and pull the hand throttle fully out to allow the 
governor to take over engine speed control. When the governor clutch is disengaged, release the hand throttle by ¼ turn in 
either direction. 

GOVERNOR ADJUSTMENT

 

Mechanical adjustment of speed control is obtained by adjusting the length of hand cable control assembly No. 5, Fig. 34. 
First check the carburetor throttle rod to make certain the throttle opens and closes fully. Disconnect the accelerator spring and 
eliminate any bind or stiffness in the throttle connections and carburetor linkage. Free operation of the throttle is necessary to 
prevent surging of the governor when the engine is placed under load. After checking, reconnect and leave it there. 

Set the dash hand throttle in the fully open position and leave it 
there. All the adjustments are made with the throttle in this 
position. 
Adjust the length of the spring loaded governor-to-throttle link No. 
13 to allow exact assembly between the short or lower governor 
lever and the carburetor throttle lever without moving either lever 
and with the throttle fully open. The length of the link after 
adjustment should be approximately 6” between the centres of the 
ball sockets. Tighten the adjustment lock nut and install the spring 
loaded governor-to-throttle link. 
Engage the governor clutch by turning the control on the pulley 
hub until the pins drop into the deeper recesses. Place the governor 
hand control, mounted on the instrument panel, in the closed or 
“IN” position and check to be sure the hand throttle is fully open. 
Start the engine and allow it to run until operating temperature is 
reached.
The governed engine speed is controlled by the position of the upper or long governor lever. Adjust the yoke No. 5, Fig. 34 on 
the hand control cable and attach it to the governor arm when the arm is positioned to give an engine speed of 1000rpm. Safely 
jack up the rear wheels and be sure the front wheel drive is not engaged. When driving the rear wheels in high or direct 
transmission gear, the speedometer will read 15 mph. at an engine speed of 1000 rpm. 
In some cases it maybe necessary to adjust the surge screw at the rear of the governor to eliminate surge. Should this be 
necessary, loosen the lock nut and turn the slotted screw until the engine stops surging when the governor hand control is 
suddenly operated from low to high speeds then tighten the lock nut. Use care in making this adjustment: should the screw be 
turned in too far, governor speed control will be lost. 

GOVERNOR (MONARCH)

 

Some vehicles are equipped with the Monarch governor. This governor is similar in design and operation to the King Seeley 
type described above. However, engagement is through a spring loaded lever control mounted at the top of the governor body. 
To engage the drive unlatch the control lever and allow the spring to carry the engaging clutch forward. 
When adjusting this governor follow the above instructions in every detail except the adjustment of the spring loaded 
governor-to-throttle link No. 13. Adjust this link with approximately 1/16” slack or lost motion. No surge adjustment is 

Summary of Contents for CJ-2A

Page 1: ...Your Operation and Care Manual Universal Jeep Model CJ 2A...

Page 2: ...y in which their vehicle was originally purchased particularly when credit for old parts cannot be established to the satisfaction of the Dealer In this connection a forwarding address should be given...

Page 3: ...Axle pints 2 1 2 US 2 Imp Differential Rear Axle pints 2 3 4 US 2 1 4 Imp Oil Bath Air Cleaners pints 1 1 4 US 1 Imp Brake System Fluid pints 3 4 US 5 8 Imp Location of Serial Number Plate on outside...

Page 4: ...let closes 50 degrees after bottom centre Exhaust opens 47 degrees before bottom centre Exhaust closes 12 degrees after top centre Spark Setting Spark set top centre with automatic spark controls at r...

Page 5: ...lubricated our Warranty is null and void Be sure to have your Willys Overland Dealer inspect your vehicle at the end of 1000 miles or equivalent usage and every 2500 miles thereafter SPECIAL PRECAUTIO...

Page 6: ...rn is operated by pressing the button located at the top center of the steering wheel The instrument panel light switch is located along the lower edge of the instrument panel to the left of the steer...

Page 7: ...position see Fig 3 Note that the front axle and transfer case shift levers are not used when the vehicle is driven on the highway in rear wheel drive Depress the foot accelerator pedal gradually and a...

Page 8: ...nect and disconnect the power to the front axle The right lever No 19 is used to shift the transfer case gears to secure either High direct drive or a very low gear ratio for heavy pulling requirement...

Page 9: ...gasoline 7 Park your car in the shade if possible hot sun evaporates gasoline 8 Don t drive your tires with less than the proper amount of air pressure Under inflated tires mean more road friction mo...

Page 10: ...rt to circulate which may have accumulated in the bottom of the oil pan because the oil is drawn horizontally from near the top surface An oil pressure gauge is mounted in the instrument panel which i...

Page 11: ...ubricate with a good quality light graphite grease UNIVERSAL JOINTS PROPELLER SHAFT Every 1000 miles lubricate the propeller shaft universal joints and the slip joints with a good quality lubricant Lu...

Page 12: ...Clean the fuel pump filter screen and check fuel line connections Remove ventilator valve Fig 12 and clean Start the engine and allow it to run until thoroughly warm then set the carburetor idle screw...

Page 13: ...distributor rotor arm points to No 1 terminal in the distributor cap and the distributor points just start to break To advance the timing turn the distributor in a clockwise direction to retard it tu...

Page 14: ...ributor cap Hold this wire about one eighth of an inch from a clean unpainted surface of the engine then open and close the breaker points with the finger giving them a short snappy break A fat flame...

Page 15: ...d carefully note the position of the rotor to allow reinstallation without disturbing the ignition timing When the pump is installed use care that the driving key on the end of the distributor shaft i...

Page 16: ...see Fgi 12 clean air flows from the air cleaner through the short connecting tube to the oil filler tube and then through the crankcase and valve compartment to the intake manifold Any vapours in the...

Page 17: ...oper Maintenance The distributor cap should be kept clean for efficient operation It should be inspected periodically for cracks carbon runners evidence of arcing and badly corroded high tension termi...

Page 18: ...justment proceed asa follows Make sure that the choke is in a fully open position Close the idle adjustment by turning it to the right or in against the seat then open it one and one quarter turns Sta...

Page 19: ...DIATOR ASSEMBLY The radiator is designed to cool the water under all operating conditions however the core must be kept free from corrosion and scale and the air passages free of chaff dust and mud At...

Page 20: ...assembly with a special high melting point grease so requires no lubrication FAN BELT The fan and generator are driven by a V type belt The drive is on the sides of the belt therefore it is not necess...

Page 21: ...l as the posts to insure proper contact Clean and tighten the grounded connection on the frame Clean and tighten the engine ground cable located on the right hand side of the engine Fig 10 This connec...

Page 22: ...the screen with the vehicle The screen should also have two black vertical lines one on each side of the centre line at a distance equal to the lamp centres Place the vehicle on the floor with the tir...

Page 23: ...Shaft Bearing 3 Flywheel Ring Gear 4 Clutch Facings 5 Clutch Pressure Plate 6 Clutch Pressure Plate Bracket 7 Clutch Release Bearing 8 Clutch Release Bearing Spring 9 Transmission Main Drive Gear Bea...

Page 24: ...Willys Overland Dealer IMPORTANT Check the units at each lubrication to guard against lubricant leakage For economy the capacity is small change the lubricant in accordance with instructions in GENERA...

Page 25: ...ows placing the front propeller shaft along the right side of the engine oil pan without reducing the road clearance under the engine The axle is of the full floating type and the axle shafts can be r...

Page 26: ...nion Bearing Oil Slinger 20 Drive Pinion Bearing Cone and Roller Front 21 Drive Pinion Bearing Cup Front 22 Drive Pinion Bearing Cup Rear 23 Drive Pinion Bearing Cone and Rollers Rear 24 Differential...

Page 27: ...ragging due to expansion of the hydraulic liquid Jack up the wheels to clear the floor Adjustment is made by relocating the brake shoe eccentrics Fig 28 Loosen the lock nut for the forward brake shoe...

Page 28: ...g Column Oil Hole Cover 7 Horn Wire Contact Brush Assembly 8 Steering Wheel 9 Steering Column Bearing Spring 10 Steering Column Bearing Spring 11 Steering Column Bearing Assembly 12 Steering Column Be...

Page 29: ...nt as a spare To remove a tire from a drop centre rim first deflate completely and then force the tire away from the rim throughout the entire circumference until the bead falls into the centre of the...

Page 30: ...e solutions available are alcohol and ethylene glycol The distillation or evaporating point of alcohol solution is approximately 170 Fahrenheit The operating temperatures of the Jeep when used as a fa...

Page 31: ...tributor breaker points dirty or pitted ENGINE MISSES AT ALL SPEEDS Faulty wiring Fouled spark plugs The spark plugs should be short circuited one after another by touching a hammer or wood handle scr...

Page 32: ...RETOR This usually indicates a too lean mixture Dirt in carburetor Fuel pump strainer dirty see FUEL SYSTEM Water in fuel Air leak at intake manifold connections Incorrect ignition timing Incorrect va...

Page 33: ...ecessary to prevent surging of the governor when the engine is placed under load After checking reconnect and leave it there Set the dash hand throttle in the fully open position and leave it there Al...

Page 34: ...orque capacity of the propeller shaft is far greater than that developed by the engine and as there is very little flexing of the joints this unit will require no attention for the life of the vehicle...

Page 35: ...ehicle Speeds page is provided as a guide in selecting the correct control positions to secure the recommended speed CAUTION When the belt drive is used ground the vehicle with a bar or piece of chain...

Page 36: ...er 10 Capstan Shaft Bushing Upper 11 Capstan Shaft Bushing Lower 12 Filler Plug 13 Worm Shaft Oil Seal 14 Worm Shaft Needle Bearing 15 Worm and Gear Set 16 Worm Shaft Ball Bearing 17 Bearing Retainer...

Page 37: ...ide enough to allow easy turns may save some time Next plow the headlands around the field Plow the ground out toward the edge next time the field should be plowed in toward the centre If it is decide...

Page 38: ...2166 2166 16 19 39 33 1114 1114 5 78 14 05 2011 2011 10 43 25 36 3120 3120 16 19 39 33 2600 Pulley Speeds R P M 8 Pulley Power Take Off Gear Ratios 20 24 RATIO 24 20 RATIO Transmission Gear In Transm...

Page 39: ...hangeable If in doubt as to the parts needed take the broken parts to your dealer or send them to the factory by prepaid express Write your name and address plainly on the package so that it can be id...

Page 40: ...e white lead or heavy solidified oil Power Take Off and Belt Pulley Housings Nos 16 17 Check the lubricant level each time the vehicle is lubricated Should the units be used frequently change the lubr...

Reviews: