Willys CJ-2A Operation And Care Manual Download Page 31

CJ2A Operation and Care
Manual -- Emergency Chart)

No adjustment should be made, or any parts tampered with, until the cause of the trouble is ascertained, otherwise adjustments 
which are properly made may be destroyed. The trouble should be analyzed first. 

STARTING MOTOR WILL NOT TURN ENGINE

 

Battery weak. 

Battery connection dirty or loose. 

Battery or engine ground wire connections loose. 

Battery to starting motor wire connections loose at starting motor end. 

Starter switch contacts dirty. 

Starter gear stuck. 

ENGINE FAILS TO START

 

No fuel. 

No ignition current (see om7). May be due to failure to turn on the switch or to a broken or disconnected wire. 

Spark plug points improperly set. Set to .030 inch (0.76 mm.). 

Distributor points improperly set. Set to .020 inch (0.51 mm.). 

Cylinders or manifold flooded with fuel. With ignition switch on, choke open (control pushed all the way in), hold 
accelerator all the way down and rotate the engine which will reduce the fuel supply in the cylinders. 

Moisture on high tension terminals of the spark plugs or distributor cap. Wipe terminals dry with a rag. 

Gas mixture too lean. Choking is necessary to start cold engine. 

ENGINE STOPS

 

Lack of fuel. 

Disconnected wire. 

Lack of oil. 

Carburetor flooding. 

Engine overheated. 

Distributor breaker points dirty or pitted. 

ENGINE MISSES AT ALL SPEEDS

 

Faulty wiring. 

Fouled spark plugs. The spark plugs should be short circuited one after another by touching a hammer or wood handle 
screw driver from the cylinder to the terminal of each spark plug. When one is reached which makes no difference in 
the running of the engine, it is an indication that the plug is at fault. Remove and clean. If porcelain insulator is 
cracked, install new plug. 

Spark plug points improperly set. 

Points too close together or too far apart may cause missing. 

Spark plug points should be set to .030 inch (0.76 mm.). 

Accumulation of carbon or oil on spark plug porcelain. 

Corrosion on end of spark plug cables at distributor cap connection. 

Distributor faulty. 

Breaker arm sticking. 

Points improperly set or burned and pitted. 

The correct point opening is .020 inch (0.51 mm.). 

Faulty condenser or coil. 

Water in fuel. 

Engine overheated. 

ENGINE MISFIRES AT LOW SPEED ONLY

 

Intermittent flow of fuel. 

Poor ignition or compression. 

Distributor points improperly adjusted or making poor contact. 

Incorrect timing. 

Faulty condenser. 

Spark plug points are too far apart (on pull) or too close together (on idle). 

Air leak at intake manifold connections. 

LOSS OF POWER

 

(The engine will run but will not pull the car under a heavy load.) 

Ignition improperly timed. 

Lack of fuel or carburetor flooding. 

Dragging brakes. 

Engine overheated because of lack of oil or water. 

Poor compression. 

Summary of Contents for CJ-2A

Page 1: ...Your Operation and Care Manual Universal Jeep Model CJ 2A...

Page 2: ...y in which their vehicle was originally purchased particularly when credit for old parts cannot be established to the satisfaction of the Dealer In this connection a forwarding address should be given...

Page 3: ...Axle pints 2 1 2 US 2 Imp Differential Rear Axle pints 2 3 4 US 2 1 4 Imp Oil Bath Air Cleaners pints 1 1 4 US 1 Imp Brake System Fluid pints 3 4 US 5 8 Imp Location of Serial Number Plate on outside...

Page 4: ...let closes 50 degrees after bottom centre Exhaust opens 47 degrees before bottom centre Exhaust closes 12 degrees after top centre Spark Setting Spark set top centre with automatic spark controls at r...

Page 5: ...lubricated our Warranty is null and void Be sure to have your Willys Overland Dealer inspect your vehicle at the end of 1000 miles or equivalent usage and every 2500 miles thereafter SPECIAL PRECAUTIO...

Page 6: ...rn is operated by pressing the button located at the top center of the steering wheel The instrument panel light switch is located along the lower edge of the instrument panel to the left of the steer...

Page 7: ...position see Fig 3 Note that the front axle and transfer case shift levers are not used when the vehicle is driven on the highway in rear wheel drive Depress the foot accelerator pedal gradually and a...

Page 8: ...nect and disconnect the power to the front axle The right lever No 19 is used to shift the transfer case gears to secure either High direct drive or a very low gear ratio for heavy pulling requirement...

Page 9: ...gasoline 7 Park your car in the shade if possible hot sun evaporates gasoline 8 Don t drive your tires with less than the proper amount of air pressure Under inflated tires mean more road friction mo...

Page 10: ...rt to circulate which may have accumulated in the bottom of the oil pan because the oil is drawn horizontally from near the top surface An oil pressure gauge is mounted in the instrument panel which i...

Page 11: ...ubricate with a good quality light graphite grease UNIVERSAL JOINTS PROPELLER SHAFT Every 1000 miles lubricate the propeller shaft universal joints and the slip joints with a good quality lubricant Lu...

Page 12: ...Clean the fuel pump filter screen and check fuel line connections Remove ventilator valve Fig 12 and clean Start the engine and allow it to run until thoroughly warm then set the carburetor idle screw...

Page 13: ...distributor rotor arm points to No 1 terminal in the distributor cap and the distributor points just start to break To advance the timing turn the distributor in a clockwise direction to retard it tu...

Page 14: ...ributor cap Hold this wire about one eighth of an inch from a clean unpainted surface of the engine then open and close the breaker points with the finger giving them a short snappy break A fat flame...

Page 15: ...d carefully note the position of the rotor to allow reinstallation without disturbing the ignition timing When the pump is installed use care that the driving key on the end of the distributor shaft i...

Page 16: ...see Fgi 12 clean air flows from the air cleaner through the short connecting tube to the oil filler tube and then through the crankcase and valve compartment to the intake manifold Any vapours in the...

Page 17: ...oper Maintenance The distributor cap should be kept clean for efficient operation It should be inspected periodically for cracks carbon runners evidence of arcing and badly corroded high tension termi...

Page 18: ...justment proceed asa follows Make sure that the choke is in a fully open position Close the idle adjustment by turning it to the right or in against the seat then open it one and one quarter turns Sta...

Page 19: ...DIATOR ASSEMBLY The radiator is designed to cool the water under all operating conditions however the core must be kept free from corrosion and scale and the air passages free of chaff dust and mud At...

Page 20: ...assembly with a special high melting point grease so requires no lubrication FAN BELT The fan and generator are driven by a V type belt The drive is on the sides of the belt therefore it is not necess...

Page 21: ...l as the posts to insure proper contact Clean and tighten the grounded connection on the frame Clean and tighten the engine ground cable located on the right hand side of the engine Fig 10 This connec...

Page 22: ...the screen with the vehicle The screen should also have two black vertical lines one on each side of the centre line at a distance equal to the lamp centres Place the vehicle on the floor with the tir...

Page 23: ...Shaft Bearing 3 Flywheel Ring Gear 4 Clutch Facings 5 Clutch Pressure Plate 6 Clutch Pressure Plate Bracket 7 Clutch Release Bearing 8 Clutch Release Bearing Spring 9 Transmission Main Drive Gear Bea...

Page 24: ...Willys Overland Dealer IMPORTANT Check the units at each lubrication to guard against lubricant leakage For economy the capacity is small change the lubricant in accordance with instructions in GENERA...

Page 25: ...ows placing the front propeller shaft along the right side of the engine oil pan without reducing the road clearance under the engine The axle is of the full floating type and the axle shafts can be r...

Page 26: ...nion Bearing Oil Slinger 20 Drive Pinion Bearing Cone and Roller Front 21 Drive Pinion Bearing Cup Front 22 Drive Pinion Bearing Cup Rear 23 Drive Pinion Bearing Cone and Rollers Rear 24 Differential...

Page 27: ...ragging due to expansion of the hydraulic liquid Jack up the wheels to clear the floor Adjustment is made by relocating the brake shoe eccentrics Fig 28 Loosen the lock nut for the forward brake shoe...

Page 28: ...g Column Oil Hole Cover 7 Horn Wire Contact Brush Assembly 8 Steering Wheel 9 Steering Column Bearing Spring 10 Steering Column Bearing Spring 11 Steering Column Bearing Assembly 12 Steering Column Be...

Page 29: ...nt as a spare To remove a tire from a drop centre rim first deflate completely and then force the tire away from the rim throughout the entire circumference until the bead falls into the centre of the...

Page 30: ...e solutions available are alcohol and ethylene glycol The distillation or evaporating point of alcohol solution is approximately 170 Fahrenheit The operating temperatures of the Jeep when used as a fa...

Page 31: ...tributor breaker points dirty or pitted ENGINE MISSES AT ALL SPEEDS Faulty wiring Fouled spark plugs The spark plugs should be short circuited one after another by touching a hammer or wood handle scr...

Page 32: ...RETOR This usually indicates a too lean mixture Dirt in carburetor Fuel pump strainer dirty see FUEL SYSTEM Water in fuel Air leak at intake manifold connections Incorrect ignition timing Incorrect va...

Page 33: ...ecessary to prevent surging of the governor when the engine is placed under load After checking reconnect and leave it there Set the dash hand throttle in the fully open position and leave it there Al...

Page 34: ...orque capacity of the propeller shaft is far greater than that developed by the engine and as there is very little flexing of the joints this unit will require no attention for the life of the vehicle...

Page 35: ...ehicle Speeds page is provided as a guide in selecting the correct control positions to secure the recommended speed CAUTION When the belt drive is used ground the vehicle with a bar or piece of chain...

Page 36: ...er 10 Capstan Shaft Bushing Upper 11 Capstan Shaft Bushing Lower 12 Filler Plug 13 Worm Shaft Oil Seal 14 Worm Shaft Needle Bearing 15 Worm and Gear Set 16 Worm Shaft Ball Bearing 17 Bearing Retainer...

Page 37: ...ide enough to allow easy turns may save some time Next plow the headlands around the field Plow the ground out toward the edge next time the field should be plowed in toward the centre If it is decide...

Page 38: ...2166 2166 16 19 39 33 1114 1114 5 78 14 05 2011 2011 10 43 25 36 3120 3120 16 19 39 33 2600 Pulley Speeds R P M 8 Pulley Power Take Off Gear Ratios 20 24 RATIO 24 20 RATIO Transmission Gear In Transm...

Page 39: ...hangeable If in doubt as to the parts needed take the broken parts to your dealer or send them to the factory by prepaid express Write your name and address plainly on the package so that it can be id...

Page 40: ...e white lead or heavy solidified oil Power Take Off and Belt Pulley Housings Nos 16 17 Check the lubricant level each time the vehicle is lubricated Should the units be used frequently change the lubr...

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