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widos 6113 mobile, Working Instructions Translation

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WIDOS 

Einsteinstr. 5 

 

Phone 

++49  7152  9939  0 

Wilhelm Dommer Söhne 

D-71254 Ditzingen-Heimerdingen  

Fax 

++49  7152 9939  40 

GmbH

 

website: http://www.widos.de email: 

 

[email protected] 

Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing directors: Jürgen Dommer, Dr. Kai Dombrowski 

Working Instructions 

Translation 

 

Heating element butt welding machine 

 

WIDOS 6113 

 
 

 

 
 

 

 

 

 

Keep for further use! 

Summary of Contents for 6113 mobile

Page 1: ...9 7152 9939 40 GmbH website http www widos de email info widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing directors J rgen Dommer Dr Kai Dombrowski Work...

Page 2: ...6113 Serial number year of construction see type label Customer Entries Inventory No Place of working Order of spare parts and after sales service Address of manufacturer WIDOS W Dommer S hne GmbH Ein...

Page 3: ...ory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to inform us about problems...

Page 4: ...2 5 Information about safety precautions 11 2 6 Instructions for the staff 11 2 7 Dangers while handling the machine 12 2 8 Maintenance inspection and repair 12 2 9 Dangers caused by electric energy...

Page 5: ...NANCE AND REPAIR 31 7 1 Maintenance and inspection repair 31 7 2 How to check the hydraulic oil level 31 7 3 Used hydraulic oil 32 7 4 How to vent the hydraulic cylinders 32 7 5 Planer 33 7 6 Storage...

Page 6: ...e oriented The manufacturer is not responsible for damages caused by misuse The risk is held only by the user Also part of the purpose oriented use is respecting all the indications of the working ins...

Page 7: ...propriate measurement that allowed conditions for welding are indicated it is possible to work in any outside temperature condition as far as the welder is not constrained in its manual skill avoid hu...

Page 8: ...r 11 kW Voltage 400 V 10 Frequency 50 Hz Hydraulic oil tank ca 10 L Power hydraulic pump 2 6 3 1 kW Nominal current 5 5 7 6 A Speed 1380 2820 rpm Max working pressure of pump appr 160 bar Working pres...

Page 9: ...Hydraulic aggregate closed optional 1 6 Accessories Following tools and accessories can be part of the delivery Pieces machine Denomination 1 Tool bag for 10 parts 1 Socket spanner size 46 1 Allan key...

Page 10: ...l possible dangerous situation The disrespect of these indications may cause slight injuries or damages on goods This symbol means a possible dangerous situation by moving parts of the machine The dis...

Page 11: ...al safety is to be provided by the owner All available safety equipment is to be inspected regularly 2 5 Information about safety precautions The working instructions have to be permanently kept at th...

Page 12: ...e shortened The work should be performed at the WIDOS GmbH company or by an authorized partner 2 9 Dangers caused by electric energy Only skilled persons are allowed to work at electrical appliances T...

Page 13: ...tection 2 11 3 Danger of combustion by heating element reception box and welding area You can burn yourself inflammable materials may ignite The heating element temperature is heated up to more than 2...

Page 14: ...ys state the machine number 2 13 How to clean the machine The used materials and tissues are to be handled and disposed of properly especially when cleaning with solvents when lubricating with oil and...

Page 15: ...ement is inserted and the pipes are pressed against the heating element under defined adjusting pressure This process is called adjusting After the prescribed bead height being reached pressure is red...

Page 16: ...pressure is released without moving the slides Due to the hydraulic accumulator it takes about 10 s until the pressure is completely released backwards slides open 3 Setting screw for pressure relief...

Page 17: ...by means of the built in hydraulic accumulator Pressure release depressurized position a possibly existing pressure is released without moving the slides Due to the hydraulic accumulator it takes abo...

Page 18: ...6A Socket 230 V F10 Motor protective 4 5 6 3 A Hydraulic pump F20 Circuit breaker B16A Socket for heating element F40 Circuit breaker K16A Socket for planer Q1 Contactor slow rotational speed Q2 Conta...

Page 19: ...ptional 13 Inner clamping ring fixed 14 Outer clamping ring fixed 15 Clamping nut with washer and spindle for clamping pipes 16 Base frame part 2 removable 17 Puller separates the heating element and...

Page 20: ...se 21 Lever Lifting facility to put in lift off the basic machine the heat protected box 22 Eye and eye with locking bolt to lock the planer heating element For holding the planer when lifting removin...

Page 21: ...chine from wetness and humidity According to VDE 0100 the use on construction sites is only allowed with a power distributor with a RCD FI security protective switch Check the oil level of the hydraul...

Page 22: ...socket CEE 16A 400 V 50 Hz right hand rotary field With enclosed hydraulic aggregate Connect the mains plug of the planer to the hydraulic aggregate CEE 16A 400 V 50 Hz Connect the mains plug of the h...

Page 23: ...Screw the reduction inserts with the corresponding diameter into the clamping devices 5 5 Remove clamping ring with support If necessary e g T pieces you may detach the outer fix clamping element Det...

Page 24: ...ain pulse position ratio 5 7 Welding process T h e r e s p e c t i v e l y v a l i d w e l d i n g p r e s c r i p t i o n s I S O C E N D V S a r e t o b e b a s i c a l l y f o l l o w e d There is...

Page 25: ...old tight to the planer In case there are too many chips stop planer and remove them Necessarily take care that no chips will be drawn in between the planer discs Move the pipe ends towards one anothe...

Page 26: ...xpiration of the heating up time open the slide with valve lever on backwards remove the heating element as quickly as possible put it into the protective box and close the slide smoothly with valve l...

Page 27: ...one 49 7152 9939 0 Wilhelm Dommer S hne D 71254 Ditzingen Heimerdingen Fax 49 7152 9939 40 GmbH website http www widos de email info widos de 12 05 15 Working Instructions WIDOS 6113 Page 27 of 67 6 W...

Page 28: ...Welding Log and Tables Chapter 6 12 05 15 Working Instructions WIDOS 6113 Page 28 of 67...

Page 29: ...ressure min s s 315 7 7 41 7 1 5 77 6 6 7 11 315 9 7 33 9 1 5 97 7 7 9 13 315 12 1 26 10 2 121 8 8 10 16 315 15 0 21 0 13 2 0 150 9 9 13 19 315 17 9 17 6 15 2 179 10 11 15 23 315 18 7 17 16 2 187 10 1...

Page 30: ...s s bead up heat up welding area in welding area Table for PE Additional to the given bead up force and to the welding force the moving force of the support must be added P N mm 400 9 8 41 11 1 5 98 7...

Page 31: ...me pressure min s s bead up heat up welding area in welding area Table for PE Additional to the given bead up force and to the welding force the moving force of the support must be added P N mm 500 12...

Page 32: ...me mm mm mm time pressure min s s bead up heat up welding area in welding area Table for PE Additional to the given bead up force and to the welding force the moving force of the support must be added...

Page 33: ...1 17 6 13 1 5 341 9 18 13 32 355 32 2 11 19 2 0 448 13 28 19 48 400 9 8 41 7 1 0 214 7 9 7 16 400 12 3 33 9 1 0 249 7 11 9 20 400 15 3 26 11 1 0 221 7 10 11 17 400 22 7 17 6 16 1 5 367 10 20 16 35 400...

Page 34: ...emperature is 210 C 10 C 410 F 50 F welding area in welding area The smaller the pipe wall the higher the temperature P N mm bead up heat up 560 13 7 41 14 1 0 266 7 12 14 22 560 17 2 33 17 1 0 308 8...

Page 35: ...ened The work should be performed at the WIDOS GmbH company or by an authorized partner 7 2 How to check the hydraulic oil level Prior to each starting of the machine check oil level of the hydraulic...

Page 36: ...een attracted there were leaky spots at the hoses or in the connections the hoses were unscrewed from the basic machine Eliminate the cause of the air entrance Open the machine completely with valve l...

Page 37: ...cover of the planer can be screwed off by means of the provided socket spanner Do not lay the planer on its blades Check the blades of the planer for sharpness turn them if necessary grinded on both...

Page 38: ...penetration Make sure that they are not squeezed Handle the machine carefully Do not tilt the aggregate too much Otherwise there is the danger that oil may come out Protect the machine from heavy shoc...

Page 39: ...49 7152 9939 0 Wilhelm Dommer S hne D 71254 Ditzingen Heimerdingen Fax 49 7152 9939 40 GmbH website http www widos de email info widos de 12 05 15 Working Instructions WIDOS 6113 Page 35 of 67 9 Hydra...

Page 40: ...Hydraulic and electric diagrams Chapter 9 12 05 15 Working Instructions WIDOS 6113 Page 36 of 67 9 1 Electric diagrams with hydraulic aggregate closed...

Page 41: ...Hydraulic and electric diagrams Chapter 9 12 05 15 Working Instructions WIDOS 6113 Page 37 of 67...

Page 42: ...Hydraulic and electric diagrams Chapter 9 12 05 15 Working Instructions WIDOS 6113 Page 38 of 67...

Page 43: ...Hydraulic and electric diagrams Chapter 9 12 05 15 Working Instructions WIDOS 6113 Page 39 of 67...

Page 44: ...Hydraulic and electric diagrams Chapter 9 12 05 15 Working Instructions WIDOS 6113 Page 40 of 67...

Page 45: ...Hydraulic and electric diagrams Chapter 9 12 05 15 Working Instructions WIDOS 6113 Page 41 of 67...

Page 46: ...Hydraulic and electric diagrams Chapter 9 12 05 15 Working Instructions WIDOS 6113 Page 42 of 67...

Page 47: ...Hydraulic and electric diagrams Chapter 9 12 05 15 Working Instructions WIDOS 6113 Page 43 of 67...

Page 48: ...Hydraulic and electric diagrams Chapter 9 12 05 15 Working Instructions WIDOS 6113 Page 44 of 67...

Page 49: ...Hydraulic and electric diagrams Chapter 9 12 05 15 Working Instructions WIDOS 6113 Page 45 of 67 9 2 Electric diagrams with hydraulic aggregate open...

Page 50: ...Hydraulic and electric diagrams Chapter 9 12 05 15 Working Instructions WIDOS 6113 Page 46 of 67...

Page 51: ...Hydraulic and electric diagrams Chapter 9 12 05 15 Working Instructions WIDOS 6113 Page 47 of 67...

Page 52: ...Hydraulic and electric diagrams Chapter 9 12 05 15 Working Instructions WIDOS 6113 Page 48 of 67...

Page 53: ...Hydraulic and electric diagrams Chapter 9 12 05 15 Working Instructions WIDOS 6113 Page 49 of 67...

Page 54: ...Hydraulic and electric diagrams Chapter 9 12 05 15 Working Instructions WIDOS 6113 Page 50 of 67...

Page 55: ...Hydraulic and electric diagrams Chapter 9 12 05 15 Working Instructions WIDOS 6113 Page 51 of 67...

Page 56: ...Hydraulic and electric diagrams Chapter 9 12 05 15 Working Instructions WIDOS 6113 Page 52 of 67...

Page 57: ...en Heimerdingen Fax 49 7152 9939 40 GmbH website http www widos de email info widos de 12 05 2015 Working Instructions WIDOS 6113 Page 53 of 67 10 Spare parts list 10 1 Basic machine 20 22 5 4 3 39 40...

Page 58: ...xagon head screw M 12x30 DIN 933 8 7991L030 20 Tear off bar 1 0815256 21 Hexagon head screw M 12x15 DIN 933 2 0933L015 22 Washer M 12 DIN 9021 2 9021L 23 Hose bunch 1 VSCHL6100 Coupling plug flat pack...

Page 59: ...11242 Reduction insert OD 315 560 8 0808 Pan head screw M 10 x 20 DIN 912 8 0912J020 Name plate 1 SCHT6100 Hydraulic oil 1 l HLPD35 Allan key with T grip size 8 1 ZIT08 Socket spanner size 46 1 ZRS46...

Page 60: ...Spare parts list Chapter 10 12 05 2015 Working Instructions WIDOS 6113 Page 55 of 67 10 2 Hydraulic aggregate open optional 2 3 4 1 23 24 19 17 18 25 26 27 5 20 21 22 12 13 8 7 9 11 6 29 28 14 15 16...

Page 61: ...c pump 1 on request 14 Protective frame for hydraulic aggregate 1 233221 15 Pan head screw M 8x25 DIN 912 4 0912H025 16 Washer M8 DIN 912 4 0125H 17 Pan head screw M 6x10 DIN 912 4 0912F010 18 Washer...

Page 62: ...rts list Chapter 10 12 05 2015 Working Instructions WIDOS 6113 Page 57 of 67 10 3 Hydraulic aggregate enclosed optional 32 33 38 39 31 30 1 2 3 4 5 8 9 11 13 12 14 15 16 17 18 19 20 21 22 23 24 25 26...

Page 63: ...1 EVH21252117 17 Cap for hydraulic box 1 1060105 18 Frame for hydraulic box 1 1060124 19 Lens head screw M 5x16 DIN 7985 6 7379E010 20 Box for hydraulic box 1 1060102 21 Coupling sleeve flat packed 2...

Page 64: ...Spare parts list Chapter 10 12 05 2015 Working Instructions WIDOS 6113 Page 59 of 67 10 4 Planer 1 2 23 22 6 3 5 26 27 29 34 24 25 9 17 8 18 21 35 36 37 39 40 41 7 28...

Page 65: ...Chain wheel small 1 081412 18 Ball bearing 6003ZZ 2 L6003Z 19 Bolt 1 081410 20 Washer M 16 DIN 125 9 0125P 21 Hexagon nut M 16x1 5 DIN 934 1 0934Y 22 Ball button C 40 DIN 319 1 0319C40 23 Handle bar...

Page 66: ...Spare parts list Chapter 10 12 05 2015 Working Instructions WIDOS 6113 Page 61 of 67 10 5 Heating element 2 25 26 4 8 9 11 12 1 18 21 17 24 22 23 13 16 27 29 35 31 33 34 36 30 37 3...

Page 67: ...16 Tooth lock washer M4 DIN 6797 vz 2 6797D 17 Terminal box 1 071550 Box upper part 1 0815511 Box bottom part 1 0815512 18 Frame with housing 1 081550 0 19 Cover for terminal box 1 071555 20 Pan head...

Page 68: ...Spare parts list Chapter 10 12 05 2015 Working Instructions WIDOS 6113 Page 63 of 67 10 6 Protection box 1 3 4 2...

Page 69: ...Proection Box WIDOS 6113 Pos Name Piece Order no 1 Reception box 1 EIN6100 2 Sheet steel 2 0815201 3 Lifting screw M 16 DIN 580 2 0580P 4 Fitting cap 60x60 4 on request 12 05 2015 Working instruction...

Page 70: ...Spare parts list Chapter 10 12 05 15 Working Instructions WIDOS 6113 Page 65 of 67 10 7 Lift off device optional 1 2 3 6 7 8 9 10 11 12...

Page 71: ...b screw M8x20 DIN 913 2 0913H020 5 Straight pin 6x60 DIN 6325 2 6325F060 6 Lens head screw M4x10 ISO 7380 2 7380D010 7 Holder on the top 1 0811272 8 Hexagon head screw M12x 40 DIN 933 4 0933L040 9 Was...

Page 72: ...his declaration refers corresponds to the following norms and normative documents 1 DIN EN ISO 12100 1 and 2 substitute for EN 292 parts 1 and 2 Safety of machines basic terminology general guidelines...

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