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Weldmatic Fabricator

Operators Manual

Model No. CP117-2, Iss C 05/07          

Quality, Reliability, Performance

Fitting the Gas Cylinder

Place the gas cylinder on the tray at the rear of 
the welder. Retain the cylinder with the chain 
provided.

Fit the gas regulator to the cylinder. DO NOT 
apply grease or oil to these joints.

Fit the end of the gas inlet hose from the rear 
of the machine to the connector supplied with 
the gas regulator, and secure with the clamp 
also supplied.

Remote Wirefeeder

The remote wirefeeder is connected to the 
Weldmatic Fabricator power source via the 
composite cable interconnecting lead. Check 
all connections are firmly made to ensure good 
electrical contact, and to prevent gas leaks. 

6 Normal Welding Sequence

Weld Start

Closing the welding gun switch initiates this 
sequence of events:

•  The gas valve is energised and gas flow 

commences and continues for any pre-gas 
time set 

•  The power source contactor function 

is initiated. Welding voltage is applied 
between the work piece and the 
consumable wire 

•  The wire drive motor is energised

•  The wire touches the work piece, and the 

arc is established.

Weld End 

Releasing the gun switch initiates this sequence 
of events:

•  The wire drive motor is de-energised, and is 

dynamically braked to a stop

•  After a short pre-set period, known as 

the ‘burn-back’ time, the Power-source 
contactor function is released. This period 
ensures that the consumable wire does not 
‘freeze’ in the weld pool

•  At the completion of any post-gas time set, 

the gas valve is de-energised and the flow 
of shielding gas ceases.

Summary of Contents for CP117-2

Page 1: ...dustries Ltd ABN 18 004 547 111 Telephone 1300 300 884 Facsimile 1300 301 884 Email Info welding com au www welding com au Weldmatic Fabricator external wirefeeder Operators Manual Weldmatic Fabricato...

Page 2: ...Weldmatic Fabricator Operators Manual Model No CP117 2 Iss C 05 07 Quality Reliability Performance...

Page 3: ...General Information Page Safe Practices 4 1 Introduction 6 2 Receiving 6 3 Specifications 6 4 Controls 7 5 Installation 8 6 Normal Welding Sequence 9 7 Basic Welding Information 10 8 General Maintenan...

Page 4: ...gas shielded arcs resemble acute sunburn but can be more severe and painful Wear protective clothing leather or heat resistant gloves hat and safety toe boots Button shirt collar and pocket flaps and...

Page 5: ...out of reach of sparks and heat or protect against ignition with suitable and snug fitting fire resistant covers or shields Walls touching combustibles on opposite sides should not be welded on or cut...

Page 6: ...s AUSTMIG ES6 is used with a shielding gas of Carbon Dioxide or Argon mixed with Carbon Dioxide Alternatively Flux cored consumable wires are available in both gas shielded and gasless self shielding...

Page 7: ...g voltage over ten steps 4 Positive Welding Output Terminal 5 Negative Welding Output Terminal 6 Gas Outlet Connector for shielding gas hose from remote wirefeeder 7 Wirefeeder Control Socket Connecto...

Page 8: ...ended mains circuit breaker rating for a Weldmatic Fabricator is 20 Amps Note Due to normal variations of sensitivity the tripping time of some 20A circuit breakers may limit the duty cycle available...

Page 9: ...act and to prevent gas leaks 6 Normal Welding Sequence Weld Start Closing the welding gun switch initiates this sequence of events The gas valve is energised and gas flow commences and continues for a...

Page 10: ...teel Argon 5 to 25 Carbon Dioxide 100 CO2 Aluminium Argon Stainless Steel Argon 1 to 2 Oxygen Consult your gas supplier if more specific information is required Shielding Gas Flow Rate In G M A weldin...

Page 11: ...conditions the equipment covers be removed and any accumulated dust be removed by the use of dry low pressure compressed air or a vacuum cleaner Wirefeed In order to obtain the most satisfactory weld...

Page 12: ...cable work clamp and gun cable assembly 2 Have primary supply circuit checked by a qualified electrician Circuit breaker trips when weld is started or during weld 1 Check the rating of the mains supp...

Page 13: ...Weldmatic Fabricator Operators Manual Model No CP117 2 Iss C 05 07 13 Quality Reliability Performance 10 Circuit Diagram Power Source Fig 7 Power Source Circuit Diagram...

Page 14: ...7 2 Iss C 05 07 Quality Reliability Performance Fig 8 Weldmatic Fabricator Power Source Assembly 11 Assembly and Parts List Weldmatic Fabricator Power Source 7 1 11 7 12 8 4 20 21 18 6 7 13 23 27 28 1...

Page 15: ...position 1 13 E0031 On Off Switch 1 14 CX58 Socket Dinse 2 15 TC265 5 8 UNF Nipple 1 16 TC266 5 8 UNF Nut 1 17 CP15 0 14 Control Socket 1 18 AM272 11N Digital Meter Assembly 1 19 D0024 Rectifier inclu...

Page 16: ...THEORY WHICH BUT FOR THIS PROVISION MIGHT ARISE BY IMPLICATION OPERATION OF LAW CUSTOM OF TRADE OR COURSE OF DEALING INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOS...

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