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Weldmatic Fabricator

Operators Manual

Model No. CP117-2, Iss C 05/07          

Quality, Reliability, Performance

4 Power Source Controls

Fig 1  Power Source Controls

1 On/Off Control

This switch provides mains power ON/OFF 
control.

2 Coarse Voltage Control

This switch provides Coarse adjustment of the 
output welding voltage over three ranges.

3 Fine Voltage Control

This switch provides Fine adjustment of the 
output welding voltage over ten steps.

4 Positive Welding Output Terminal

5 Negative Welding Output Terminal

6 Gas Outlet

Connector for shielding gas hose from remote 
wirefeeder.

7 Wirefeeder Control Socket

Connector for control cable from remote 
wirefeeder.

8 Voltmeter

This meter displays actual welding voltage 
during welding operation, and a stored reading 
for 30 seconds after welding.

9 Ammeter

This meter displays actual welding current 
during welding operation, and a stored reading 
for 30 seconds after welding.

10 Circuit Breaker

This circuit breaker protects the 32 Vac 
wirefeeder supply circuit.

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Summary of Contents for CP117-2

Page 1: ...dustries Ltd ABN 18 004 547 111 Telephone 1300 300 884 Facsimile 1300 301 884 Email Info welding com au www welding com au Weldmatic Fabricator external wirefeeder Operators Manual Weldmatic Fabricato...

Page 2: ...Weldmatic Fabricator Operators Manual Model No CP117 2 Iss C 05 07 Quality Reliability Performance...

Page 3: ...General Information Page Safe Practices 4 1 Introduction 6 2 Receiving 6 3 Specifications 6 4 Controls 7 5 Installation 8 6 Normal Welding Sequence 9 7 Basic Welding Information 10 8 General Maintenan...

Page 4: ...gas shielded arcs resemble acute sunburn but can be more severe and painful Wear protective clothing leather or heat resistant gloves hat and safety toe boots Button shirt collar and pocket flaps and...

Page 5: ...out of reach of sparks and heat or protect against ignition with suitable and snug fitting fire resistant covers or shields Walls touching combustibles on opposite sides should not be welded on or cut...

Page 6: ...s AUSTMIG ES6 is used with a shielding gas of Carbon Dioxide or Argon mixed with Carbon Dioxide Alternatively Flux cored consumable wires are available in both gas shielded and gasless self shielding...

Page 7: ...g voltage over ten steps 4 Positive Welding Output Terminal 5 Negative Welding Output Terminal 6 Gas Outlet Connector for shielding gas hose from remote wirefeeder 7 Wirefeeder Control Socket Connecto...

Page 8: ...ended mains circuit breaker rating for a Weldmatic Fabricator is 20 Amps Note Due to normal variations of sensitivity the tripping time of some 20A circuit breakers may limit the duty cycle available...

Page 9: ...act and to prevent gas leaks 6 Normal Welding Sequence Weld Start Closing the welding gun switch initiates this sequence of events The gas valve is energised and gas flow commences and continues for a...

Page 10: ...teel Argon 5 to 25 Carbon Dioxide 100 CO2 Aluminium Argon Stainless Steel Argon 1 to 2 Oxygen Consult your gas supplier if more specific information is required Shielding Gas Flow Rate In G M A weldin...

Page 11: ...conditions the equipment covers be removed and any accumulated dust be removed by the use of dry low pressure compressed air or a vacuum cleaner Wirefeed In order to obtain the most satisfactory weld...

Page 12: ...cable work clamp and gun cable assembly 2 Have primary supply circuit checked by a qualified electrician Circuit breaker trips when weld is started or during weld 1 Check the rating of the mains supp...

Page 13: ...Weldmatic Fabricator Operators Manual Model No CP117 2 Iss C 05 07 13 Quality Reliability Performance 10 Circuit Diagram Power Source Fig 7 Power Source Circuit Diagram...

Page 14: ...7 2 Iss C 05 07 Quality Reliability Performance Fig 8 Weldmatic Fabricator Power Source Assembly 11 Assembly and Parts List Weldmatic Fabricator Power Source 7 1 11 7 12 8 4 20 21 18 6 7 13 23 27 28 1...

Page 15: ...position 1 13 E0031 On Off Switch 1 14 CX58 Socket Dinse 2 15 TC265 5 8 UNF Nipple 1 16 TC266 5 8 UNF Nut 1 17 CP15 0 14 Control Socket 1 18 AM272 11N Digital Meter Assembly 1 19 D0024 Rectifier inclu...

Page 16: ...THEORY WHICH BUT FOR THIS PROVISION MIGHT ARISE BY IMPLICATION OPERATION OF LAW CUSTOM OF TRADE OR COURSE OF DEALING INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOS...

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