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Weldmatic Fabricator

Operators Manual

1          

Model No. CP117-2, Iss C 05/07

Quality, Reliability, Performance

12  

Warranty Information

WIA Gold Shield 3 Year Warranty 

WIA’s Limited Warranty shall not apply to:

1   Consumable components; such as contact 

tips, cutting nozzles, contactors, brushes, 
relays or parts that fail due to normal wear.

2   Equipment that has been modified by any 

party other than WIA, or equipment that 
has been improperly installed, improperly 
operated or misused based upon industry 
standards, or equipment which has not had 
reasonable and necessary maintenance, 
or equipment which has been used for 
operation outside of the specifications for 
the equipment.

WIA PRODUCTS ARE INTENDED FOR PURCHASE 
AND USE BY COMMERCIAL / INDUSTRIAL USERS 
AND PERSONS TRAINED AND EXPERIENCED 
IN THE USE AND MAINTENANCE OF WELDING 
EQUIPMENT.

In the event of a warranty claim covered by 
this warranty, the exclusive remedies shall be, 
at WIA’s option: (1) repair; or (2) replacement; 
or, where authorised in writing by WIA in 
appropriate cases, (3) the reasonable cost of 
repair or replacement by an authorised WIA 
service agent; or (4) payment of or credit for 
the purchase price (less reasonable depreciation 
based upon actual use) upon return of the 
goods at customer’s risk and expense. 

WIA’s option of repair or replacement will 
be F. O. B. Factory at Melrose Park, Adelaide, 
or F. O. B. at a WIA authorised service 
facility as determined by WIA. Therefore 
no compensation or reimbursement for 
transportation costs of any kind will be 
allowed.

TO THE EXTENT PERMITTED BY LAW, THE 
REMEDIES PROVIDED HEREIN ARE THE SOLE 
AND EXCLUSIVE REMEDIES. IN NO EVENT SHALL 
WIA BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, 
INCIDENTAL OR CONSEQUENTIAL DAMAGES 
(INCLUDING LOSS OF PROFIT), WHETHER BASED 
ON CONTRACT, TORT OR ANY OTHER LEGAL 
THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED 
HEREIN AND ANY IMPLIED WARRANTY, 
GUARANTEE OR REPRESENTATION AS TO 
PERFORMANCE, AND ANY REMEDY FOR 
BREACH OF CONTRACT TORT OR ANY OTHER

LEGAL THEORY WHICH, BUT FOR THIS 
PROVISION, MIGHT ARISE BY IMPLICATION, 
OPERATION OF LAW, CUSTOM OF TRADE OR 
COURSE OF DEALING, INCLUDING ANY IMPLIED 
WARRANTY OF MERCHANTABILITY OR FITNESS 
FOR PARTICULAR PURPOSE, WITH RESPECT TO 
ANY AND ALL EQUIPMENT FURNISHED BY WIA 
IS EXCLUDED AND DISCLAIMED BY WIA.

Effective 1st March 005

At WIA, we are serious about product quality. 

Every new Weldmatic and Weldarc machine 
comes fully backed by the WIA ‘Gold 
Shield  Year Warranty’, covering parts and 
workmanship, so you can be guaranteed 
you’re buying reliability and performance.

This limited warranty supersedes all previous 
WIA (Welding Industries of Australia) 
warranties and is exclusive with no other 
guarantees or warranties expressed or implied.

Limited Warranty 

Subject to the terms and conditions below, WIA 
warrants to its original retail purchaser that new 
WIA equipment sold after the effective date of 
this limited warranty is free of defects in material 
and workmanship at the time it is shipped by WIA. 

THIS WARRANTY IS EXPRESSLY IN LIEU OF 
ALL OTHER WARRANTIES, EXPRESS OR 
IMPLIED, INCLUDING THE WARRANTIES OF 
MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, WIA 
will repair or replace any warranted parts or 
components that fail due to such defects in 
material or workmanship. WIA must be notified 
in writing within thirty (30) days of such defect 
or failure, at which time WIA will provide 
instructions on the warranty claim procedures 
to be followed.

WIA shall honour warranty claims on warranted 
equipment in the event of such a failure within 
the warranty time periods. All warranty time 
periods start on the date that the equipment 
was delivered to the original retail purchaser, 
or 18 months after the equipment date of 
manufacture, whichever is the earlier.

Parts and workmanship on Weldarc and 
Weldmatic equipment are covered for a period 
of  years (except for gas regulator, gun cable 
and consumables listed below.)

Items replaced under original warranty are 
warranted for the remainder of the original 
equipment warranty, or for a period of ninety 
(90) days, whichever is the greater. 

Gas regulator and gun/cable assembly are 
warranted for 90 days.

Summary of Contents for CP117-2

Page 1: ...dustries Ltd ABN 18 004 547 111 Telephone 1300 300 884 Facsimile 1300 301 884 Email Info welding com au www welding com au Weldmatic Fabricator external wirefeeder Operators Manual Weldmatic Fabricato...

Page 2: ...Weldmatic Fabricator Operators Manual Model No CP117 2 Iss C 05 07 Quality Reliability Performance...

Page 3: ...General Information Page Safe Practices 4 1 Introduction 6 2 Receiving 6 3 Specifications 6 4 Controls 7 5 Installation 8 6 Normal Welding Sequence 9 7 Basic Welding Information 10 8 General Maintenan...

Page 4: ...gas shielded arcs resemble acute sunburn but can be more severe and painful Wear protective clothing leather or heat resistant gloves hat and safety toe boots Button shirt collar and pocket flaps and...

Page 5: ...out of reach of sparks and heat or protect against ignition with suitable and snug fitting fire resistant covers or shields Walls touching combustibles on opposite sides should not be welded on or cut...

Page 6: ...s AUSTMIG ES6 is used with a shielding gas of Carbon Dioxide or Argon mixed with Carbon Dioxide Alternatively Flux cored consumable wires are available in both gas shielded and gasless self shielding...

Page 7: ...g voltage over ten steps 4 Positive Welding Output Terminal 5 Negative Welding Output Terminal 6 Gas Outlet Connector for shielding gas hose from remote wirefeeder 7 Wirefeeder Control Socket Connecto...

Page 8: ...ended mains circuit breaker rating for a Weldmatic Fabricator is 20 Amps Note Due to normal variations of sensitivity the tripping time of some 20A circuit breakers may limit the duty cycle available...

Page 9: ...act and to prevent gas leaks 6 Normal Welding Sequence Weld Start Closing the welding gun switch initiates this sequence of events The gas valve is energised and gas flow commences and continues for a...

Page 10: ...teel Argon 5 to 25 Carbon Dioxide 100 CO2 Aluminium Argon Stainless Steel Argon 1 to 2 Oxygen Consult your gas supplier if more specific information is required Shielding Gas Flow Rate In G M A weldin...

Page 11: ...conditions the equipment covers be removed and any accumulated dust be removed by the use of dry low pressure compressed air or a vacuum cleaner Wirefeed In order to obtain the most satisfactory weld...

Page 12: ...cable work clamp and gun cable assembly 2 Have primary supply circuit checked by a qualified electrician Circuit breaker trips when weld is started or during weld 1 Check the rating of the mains supp...

Page 13: ...Weldmatic Fabricator Operators Manual Model No CP117 2 Iss C 05 07 13 Quality Reliability Performance 10 Circuit Diagram Power Source Fig 7 Power Source Circuit Diagram...

Page 14: ...7 2 Iss C 05 07 Quality Reliability Performance Fig 8 Weldmatic Fabricator Power Source Assembly 11 Assembly and Parts List Weldmatic Fabricator Power Source 7 1 11 7 12 8 4 20 21 18 6 7 13 23 27 28 1...

Page 15: ...position 1 13 E0031 On Off Switch 1 14 CX58 Socket Dinse 2 15 TC265 5 8 UNF Nipple 1 16 TC266 5 8 UNF Nut 1 17 CP15 0 14 Control Socket 1 18 AM272 11N Digital Meter Assembly 1 19 D0024 Rectifier inclu...

Page 16: ...THEORY WHICH BUT FOR THIS PROVISION MIGHT ARISE BY IMPLICATION OPERATION OF LAW CUSTOM OF TRADE OR COURSE OF DEALING INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOS...

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