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21

Pro 200 Series

 Furnace Operations Manual 

8. Entry Temperature
  Entry Temperature is the temperature at which the 

table will close completely.

  The range of values is 25° C (77° F) to a maximum of 

980° C (1796° F).

  Rotate the 

Selector Knob

 to select the temperature 

value, then push the 

Selector Knob

 OR press the 

Next

 button to store the parameter.

9. Rate Rise 
  Rate Rise is the number of degrees per minute the 

temperature will rise after the table has closed.

  The range of values is 0° C/Minute (0° F) to a 

maximum of 100° C/Minute (180° F).

  Rotate the 

Selector Knob

 to select the heat rate 

value, then push the 

Selector Knob

 OR press the 

Next

 button to store the parameter.

10. Hold Temperature 
 

Hold Temperature is the final, highest temperature 
in a 1-Stage Program, or an intermediate stopover 
temperature in a 2-Stage Program.

 

The range of values is 400° C (752° F) to a maximum 
of 1200° C (2192° F).

 

Rotate the 

Selector Knob

 to select the temperature 

value, then push the 

Selector Knob

 OR press the 

Next

 button to store the parameter.

11. Hold Time 
 

HOLD TIME

 is displayed. This is the amount 

of time desired to hold the porcelain at the final 
temperature, before the furnace begins to press. 

 

The range of values is 00 minutes, 00 seconds, to a 
maximum of 99 minutes.

 

Rotate the 

Selector Knob

 to select the time value, 

then push the 

Selector Knob

 OR press the 

Next

 

button to store the parameter.

NOTE: IF YOU ARE ADDING A 2-STAGE PROGRAM, THE RATE 
RISE 2, FOLLOWED BY THE HOLD TEMPERATURE 2, AND 
THE HOLD TIME 2 PARAMETERS WILL APPEAR HERE.  IF 
NOT, THE TABLE DOWN TEMPERATURE WILL APPEAR NEXT.

NOTE: RE-PRESS IS SELECTED IN THE CALIBRATE OVEN 
SECTION OF THIS MANUAL, USING PASSWORD 315.

12. Fusing Adjustment Parameter

Why do you need fusing adjustments?

The Program Level Fusing Adjust is useful for making 
minor adjustments to a single, specific Program without 
altering the original Program design.

The Special Functions High/Low Fusing Adjustments 
features are useful for matching the firing characteristics 
of two furnaces so that they fire identically, no matter 
which furnace you use.

Upon initial Program Addition, you will want to use the 
original Program parameters as directed, until your 
experience suggests a specific Program adjustment is 
indicated.

Select either 

UNDERFIRES OR OVERFIRES

 by rotating 

the 

Selector Knob

, then push the 

Selector Knob

 OR 

press the 

Next

 button and leave the default value of 0 

Degrees, push the 

Selector Knob

 OR press the 

Next

 

button again. You can come back later and Edit the 
Program level Fusing Adjust parameter.

13. 

PRESS TIME

 or 

RE-PRESS TIME

 is now displayed.

• 

PRESS TIME

 — Turn the 

Selector Knob

 to select 

the amount of time required to press your ceramic 
material. This function allows control of the press 
time from 1—30 minutes, but does not give you RE-
PRESS time. After selecting the correct amount of 
time; press the 

Next

 button or press the 

Selector 

Knob

 to enter the program.

• 

RE-PRESS TIME

 — This function is password 

protected and adds an additional four (4) minutes 
to the selected amount when entering parameters 
under Re-Press Time. To use this function, you must 
have selected it in the Special Functions section 
under Calibration (see page 17 of instructions). The 
press rod remains extended during this period with 
no pause between the amount of time selected in 
the parameters and the additional four (4) minutes 
of the re-press.

NOTE: THE PRESS ROD STAYS EXTENDED DURING AND 
BETWEEN BOTH THE INITIAL AND RE-PRESS TIMES.

14. Cool Time
 

The Cool Time parameter specifies the length of 
time the table takes to go from the full up position 
to the full down position, with several intermediate 
pauses along the way.

 

The range of values is 00 minutes, 00 seconds, to a 
maximum of 99 minutes.

 

Rotate the 

Selector Knob

 to select the time value, 

then push the 

Selector Knob

 OR press the 

Next

 

button to store the parameter.

IMPORTANT NOTE: THE FUSING ADJUSTMENT PROGRAM 
PARAMETER IS SIMILAR TO THE HIGH FUSING ADJUST AND 
LOW FUSING ADJUST FUNCTIONS FROM THE SPECIAL 
FUNCTIONS MENU IN THAT ANY VALUE ENTERED HERE 
WILL EITHER ADD TO, OR SUBTRACT FROM, THE HOLD 
TEMPERATURE PARAMETER IN THE PROGRAM. THE PROGRAM 
LEVEL FUSE ADJUST PARAMETER ADJUSTS THE HOLD 
TEMPERATURE ONLY FOR THE PROGRAM IT IS ENTERED IN, 
WHERAS THE SPECIAL FUNCTIONS/ HIGH FUSING ADJUST 
AFFECTS ALL PROGRAMS WITH A HOLD TEMPERATURE 
>800° C (1472° F) AND THE SPECIAL FUNCTIONS/LOW FUSING 
ADJUST AFFECTS ALL PROGRAMS <800° C (1472° F).

Fuse Adjust?

> Underfires

Summary of Contents for Pro 200 Series

Page 1: ...ro 200 Series Furnace Operators Manual Pro Press 200 Pro 200 Whip Mix Corporation 361 Farmington Ave P O Box 17183 Louisville KY 40217 0183 USA 502 637 1451 800 626 5651 Fax 502 634 4512 www whipmix com ...

Page 2: ...age 11 for further information Warnings DO NOT OPERATE THIS FURNACE WITH ANY OTHER POWER CORD DO NOT OPERATE WITH AN EXTENSION CORD OPERATING THIS FURNACE ON A CIRCUIT WITH OTHER FURNACES OR ELECTRICAL APPLIANCES THAT REQUIRE SIGNIFICANT POWER MAY CAUSE A CIRCUIT BREAKER TO TRIP WHEN OPERATING THE PRO 200 USE ONLY ARGON GAS ATTACHING ANY FLAMMABLE OR NOXIOUS GAS IN THIS FURNACE COULD CAUSE EXPLOSI...

Page 3: ...nheit 31 Chapter One Getting Started External Component Locator 4 Before Unpacking 5 Unpacking 5 Press Version 5 Press Regulator Set Up 5 Installing the Vacuum Pump 5 Quick Cool Jet Installation for Pro 200 Furnaces with Air Cool Jet 6 Power 7 Front Panel Controls 7 Menu Selection Buttons 8 Information Display and Entry 9 Start Program 9 Abort Program 9 Using the Furnace 10 Chapter Two Special Fun...

Page 4: ...omponent Locator Selector Knob Vacuum Pump Hose Barb Power Switch Power Inlet Plug Fuses Argon Hose Barb Top Muffle Cover Press Regulator Attachment Calibration Port Back Cover USB Port Keyboard Lift Table Vacuum Pump Power Outlet Quick Cool Jet Hose Barb ...

Page 5: ...he quick connect fitting at the back of the furnace as shown Make sure the quick connect is fastened Connect the compressed air supply to the regulator using a standard pneumatic fitting If problems arise Check the air supply for sufficient pressure Check all connections If problems persist write down your serial number and call Technical Support DO NOT attach the Argon gas system to the Pro 200 u...

Page 6: ...rb fitting at the output end of the vacuum pump 2 Place the other end over the silver Quick Cool Jet barb located on the upper right back of the furnace See below 3 Using the other pink hose place one end over the input side barb of the vacuum pump 4 Place the other end over the vacuum barb at the back of the furnace 5 Plug the power cord into the power outlet at the back of the furnace next to th...

Page 7: ...o F 15 5o C Maximum ambient room temperature 80o F 26 6o C Minimum relative humidity 45 Maximum relative humidity 60 Turn the furnace on using the power switch The display should light up and the unit will perform an internal self test for about 30 seconds The following screens will be displayed in this process NOTE THE ACTUAL VERSION NUMBER OF YOUR FURNACE WILL REPLACE X XX XX IN THE ABOVE ILLUST...

Page 8: ...gram Erase a program Special Functions press the Selector Knob and turn the Selector Knob to one of the following actions Start Night mode Change Idle temperatures Set vacuum level Select degree C Centigrade centimeters or F Fahrenheit inches Set program start delay Set Night mode temperature Select between constant vacuum pump or intermittent cycle vacuum pump Change volume level of sounds Select...

Page 9: ...aise the table Press the up arrow button a second time and the table will stop TABLE DOWN Press the down arrow button to manually lower the table Press the down arrow button a second time and the table will stop The table control button will not operate while a program is running Immediately After a Previous Program Completes Pressing the Selector Knob after a program has just finished will restar...

Page 10: ... is NO for Intermittent Vacuum Sound Volume Adjust Capital Letter Display Default is mixed upper and lower case display Displayed Language NOTE IT IS VERY IMPORTANT TO SET UP THE OPERATING FEATURES OF THE FURNACE BEFORE YOU ATTEMPT TO PROGRAM THE FURNACE OR RUN PROGRAMS FOR BEST RESULTS IN LEARNING TO USE YOUR NEW FURNACE USE THE FOLLOWING STEPS IN THIS ORDER 1 Set up the operating features of the...

Page 11: ... be returned to the Main Menu automatically After the Night Mode Temperature has been set follow these steps to activate night mode from idle mode or during a program 1 From the Main Menu select the Special Function item Turn the Selector Knob to the displayed item Night Mode 2a Push the Selector Knob OR press the Next button to activate Night Mode 2b To start Night Mode at the end of the program ...

Page 12: ...ly when the Selector Knob or Next button is pushed The furnace may be set to display all values using the metric system with degrees in Centigrade and vacuum in centimeters of mercury OR to display all values using the American English standard system of degrees Fahrenheit and vacuum in inches of mercury Select Constant Vacuum Selecting constant vacuum will cause the vacuum pump to run continuousl...

Page 13: ...TES BEFORE THE TABLE RISES TO THE MUFFLE Set Music Volume Level 1 Press the Special Functions button 2 Turn the Selector Knob until display reads CHANGE MUSIC VOLUME 3 Push the Selector Knob OR press the Next key Continue to turn the Selector Knob to the desired volume The cursor will appear to the left of the volume selected 4 Rotate the Selector Knob and a sequence of tones will begin playing to...

Page 14: ...ible tone Transferring User Firing Programs to Other Furnaces Importing Once you have exported programs to the Flash Drive either via the furnace EXPORT PROGRAM function OR via the PC Software you can load these programs on a different furnace or return them to the same furnace 1 Place the Flash Drive in the USB slot on the left side of the furnace with the shiny metal contact facing upward 2 Sele...

Page 15: ... fired decrease temperature High Fusing Adjustment Calibration 801 C 1471 F or above 1 Select the Special Functions item from the Main Menu 2 Turn Selector Knob until display reads CAL HIGH FUSING Example If your porcelain appears to be overfired by 25 you would enter a negative 25 twenty five degree value to lower the effective firing temperature of ALL the Low Fusing programs 4 Turn the Selector...

Page 16: ...ble to activate the following features Fast Cool With Vacuum On for cooling muffle to entry temp between programs Lowers the lift and runs the vacuum pump until the furnace reaches the entry temperature for a program To activate this function start a program with an entry temperature lower than the current temperature Enable Program Password Protection Call Whip Mix TOPS Technicians On Pro Press 2...

Page 17: ...ory stick is then used to transfer the programs from the PC to the furnace Refer to the separate instructions provided in pdf format on the DVD The Change Edit Program menu item allows you to add change move copy print or erase programmed firing cycles This mode is reached by selecting the Change Edit Program Item from the Main Menu All of the features described here may be performed while a progr...

Page 18: ...being entered Rotate the Selector Knob to bring up the desired character then push the Selector Knob OR press the Next button to advance to the next character in the Program Name You may enter up to 15 characters If you do not require all 15 characters then simply hold down the Next button to space through the unneeded characters or press the Selector Knob and jump to the first Parameter entry scr...

Page 19: ... to prevent oxidation If enabled any time the table is closed and there is no vacuum present in the muffle the argon valve will open to allow inert argon gas to flow into the muffle The default value for Use Argon is NO If you wish to use Argon select YES Rotate the Selector Knob to select the setting then push the Selector Knob OR press the Next button to store the parameter Argon is only on the ...

Page 20: ...s is 28 cm of mercury to a maximum of 75 cm of mercury although pumps weaken over time and usage 71 cm of mercury is the default Level Rotate the Selector Knob to select the vacuum value then push the Selector Knob OR press the Next button to store the parameter 18 Start Vacuum will be different depending on the values already put into the program Rate Rise 1 Range 406 C to 900 C Hold Time 1 Range...

Page 21: ...se the original Program parameters as directed until your experience suggests a specific Program adjustment is indicated Select either UNDERFIRES OR OVERFIRES by rotating the Selector Knob then push the Selector Knob OR press the Next button and leave the default value of 0 Degrees push the Selector Knob OR press the Next button again You can come back later and Edit the Program level Fusing Adjus...

Page 22: ... Selector Knob OR press Next button 3 Turn the Selector Knob until ERASE A PROGRAM is displayed Push the Selector Knob OR press Next button to select this feature 5 COPY TO is displayed Turn the Selector Knob to select a location for the copied program If a program that is already entered is selected you will write over the existing program Push the Selector Knob OR press the Next button 6 At this...

Page 23: ...E BEEN ACCESSED OR IF THE CHANGE PROGRAM FEATURE HAS BEEN USED AFTER THE LAST PROGRAM WAS RUN The third alternate screen Chapter Four Run Program Menu NOTE IF THE SELECTOR KNOB IS PRESSED WHILE THIS SCREEN IS BEING VIEWED YOU WILL AUTOMATICALLY FIND YOURSELF IN THE PROGRAM EDIT MODE WITH THE THE FIRST PARAMETER DISPLAYED BEING THE NEXT PROGRAM SETTING AFTER THE CURRENTLY RUNNING SEGMENT THIS FEATU...

Page 24: ...ression of LEDs on a 1 Stage Program Pre Dry segment Argon feature is only available on Pro 200 Press function is only available on Pro Press 200 Rate Rise segment Hold Temp segment Closed Cool segment Open Cool segment The illustrations below demonstrate the progression of LEDs on a 2 Stage Program Pre Dry segment First Rise segment Second Rise segment Second Hold segment Closed Cool segment Open...

Page 25: ...y says 315 and press Next key 2 If the table is up press the Next button the table will lower With the table in the down position place the ring onto the firing table and press the Next button 3 The Pressing program will begin running 4 The temperature will now rise to the final temperature selected in the program When the final temperature is reached the hold time will begin 5 When the hold time ...

Page 26: ...gauge should read no more than 120 PSI maximum applied to the furnace The furnace requires between one and two PSI of Argon gas pressure The use of more pressure will not improve the performance of the furnace If you plan to use the Argon gas feature of this furnace you should also purchase a low pressure Argon post regulator kit The low pressure post regulator kit attaches to the regulator suppli...

Page 27: ... Several of these are listed below Not Enough Vacuum This error occurs if the furnace has not achieved its target vacuum level within 90 seconds The program will abort automatically Check the vacuum level setting If the barometric pressure is unusual you may have to call for fewer vacuums Duplicate Name This error occurs if you have entered a program name that is identical to one all ready stored ...

Page 28: ...tions item 3 Turn the Selector Knob to Test Furnace Press the Next button 4 Turn the Selector Knob to Vacuum Test Press the Next button The vacuum test will automatically begin There will be three numerical indicators on the screen each has its own individual meaning The number to the far left is the vacuum count That is the vacuum sensor reading The second in the middle is the centimeters or inch...

Page 29: ...bly Selector Knob Control 96336 Key Pad Assembly 96341 Vacuum Sensor Assembly 96091 Flash Drive Pro 200 96098 Flash Drive Pro Press 200 96016 Fuses 115 VAC 12 Amp Pkg of 2 96092 Fuses 250 V 7 Amp Slo Blo Pkg of 2 Note Other replacement parts available Contact TOPS at 800 626 5651 for assistance Must have serial number on unit to identify correct part Technical Specifications Power Supply 120 VAC 1...

Page 30: ...30 Pro 200 Series Furnace Operations Manual High Efficiency Vacuum Pump ProCal Pro Series Accessories ...

Page 31: ... 1 544 1 105 2 021 50 122 315 599 580 1 076 845 1 553 1 110 2 030 55 131 320 608 585 1 085 850 1 562 1 115 2 039 60 140 325 617 590 1 094 855 1 571 1 120 2 048 65 149 330 626 595 1 103 860 1 580 1 125 2 057 70 158 335 635 600 1 112 865 1 589 1 130 2 066 75 167 340 644 605 1 121 870 1 598 1 135 2 075 80 176 345 653 610 1 130 875 1 607 1 140 2 084 85 185 350 662 615 1 139 880 1 616 1 145 2 093 90 19...

Page 32: ...IT 11522 10 13 ...

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