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WELDKAR WELDING HELMET 

AIRFORCE 980-S TH3PSL

20

1.  SAFETY PRECAUTIONS-READ 

BEFORE USE

1.1 SYMBOL  USE

 

DANGER! - indicates a hazardous situation which, if 

not avoided, will result in death or serious injury. The 

possible hazards are represented by the following 

symbols or explained in the text.

Note - indicates statements not related to personal 

injury.

1.2 ARC WELDING HAZARDS

WARNING

ELECTRIC SHOCK 

may be fatal

Touching live electrical parts can cause fatal shocks or 

severe burns. The electrode and electrical circuitry are 

always live when the power is on. The power supply 

circuit and the machine’s internal circuits are also live 

when the power is on. In semi-automatic or automatic 

welding with welding wire, the wire, spool, drive roller 

housing and all metal parts touching the welding wire 

are live.

1.  Do not touch any live components.

2.  Wear dry, insulating gloves without holes and a body 

protector.

3.  Insulate yourself from the workpiece and the ground 

with dry, insulating mats or covers.

4.  Disconnect power source or stop engine before 

installing or servicing this equipment. Lock the main 

power switch in the open position or remove the 

main fuses to prevent accidental power-up.

5.  Install and ground this equipment in accordance with 

the Owner’s Manual and national and local codes.

6.   Turn all equipment OFF when not in use. Turn off the 

power to the equipment when it is left unattended or 

when it is taken out of service.

7.   Use fully insulated electrode bases. Never put the 

holder in water to cool it or place it on the floor 

or work surface. Never touch electrode holders 

connected to two welding machines at the same 

time and do not touch other people with the holder 

or the electrode.

8.   Do not use worn, damaged, undersized, or poorly 

connected cables.

9.   Do not wrap the cables around the body.

10. Ground the workpiece for proper electrical 

grounding.

11. Do not touch the electrode while it is in contact with 

the working circuit (grounding chain).

12. Use only properly maintained equipment. Repair or 

replace damaged parts immediately.

13. In closed or humid rooms, do not use a welding 

machine with an AC outlet unless it is equipped with 

a voltage reduction device Use equipment with a 

DC output.

14. Wear a safety harness to prevent falling when 

working above floor level.

15. Keep all panels and covers securely in place.

WARNING

BOOSTARES can burn the eyes and 

skin; 

Arc rays from the welding process produce intense heat 

and powerful ultraviolet rays that can burn the eyes and 

skin. Noise from some processes can damage hearing.

1. Wear a welding helmet with the correct shade to 

protect

    protect your face and eyes during welding or viewing.

    eyes during welding or viewing.

2. Wear approved safety goggles. Safety glasses 

    are recommended.

3. Use protective shields or barriers 

    to protect others from flashing and glare; warn others 

not to 

    glare; warn others not to look into the arc. 

    arc.

4. Wear protective clothing made of durable 

    Hardly flammable material (wool and leather) and 

    foot protection.

5. Use approved earplugs or ear defenders when the 

noise level is high. 

    when the noise level is high.

6. Never wear contact lenses during welding.

WARNING

FUMES AND GASES 

can damage your health. 

Fumes and gases are released during welding. Inhaling 

these fumes and gases can damage your health.

1.   Keep your head out of the fumes. Do not inhale the 

fumes.

2.   If you are working inside, ventilate the room well 

and/or use an extraction fan at the arc to remove 

the welding fumes and gases.

3.   In case of poor ventilation, use an approved 

respirator with air supply.

4.  Read the safety data sheets and the manufacturer’s 

instructions for metals, consumables, coatings and 

cleaning products.

5.  Only work in an enclosed area if it is well ventilated 

or when using a respirator with air supply. The 

shielding gases used in welding can displace the air 

and cause injury or death. Make sure the air is safe 

to breathe.

6.   Do not weld in areas where degreasing, cleaning 

or spraying operations are taking place. The heat 

and jets from the arc may react with fumes to form 

highly toxic and irritating gases.

7.   Do not weld on coated metals such as galvanised 

steel or steel coated with lead or cadmium unless 

the coating has been removed from the welding 

area, the area is well ventilated and, if necessary, 

you are wearing a respirator with air supply. The 

coatings and all metals containing these elements 

may emit toxic fumes during welding.

!

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Summary of Contents for AIRFORCE 980-S TH3PSL

Page 1: ...1 www weldkar com LASHELM WELDKAR AIRFORCE 980 S TH3PSL welding equipment GEBRUIKSAANWIJZING INSTRUCTION MANUAL BEDIENUNGSHANDBUCH NED pag 2 ENG page 18 DEU seite 34...

Page 2: ...en betrekking op apparatuur die is aangesloten op voedingsleidingen andere zijn van toepassing op door motoren aangedreven apparatuur Personen zonder uitgebreide opleiding in lassen en snijden moeten...

Page 3: ...leren voor gebruik 10 2 11 De lashelm aanbrengen 10 2 12 Reiniging en opslag 10 2 13 Probleemoplossing 10 11 2 14 Belang 11 2 15 Filter instructies 12 3 1 Boogstralen kunnen de ogen verwonden en de hu...

Page 4: ...e elektrode niet aan terwijl hij in contact is met het werkcircuit aardingsketen 12 Gebruik alleen goed onderhouden apparatuur Repareer of vervang beschadigde onderdelen onmiddellijk 13 Gebruik in ges...

Page 5: ...eschermkappen gesloten en veilig op hun plaats 2 Stop de motor voordat u het apparaat installeert of aansluit 3 Indien noodzakelijk mogen alleen bevoegde personen beschermkappen of afdekkingen verwijd...

Page 6: ...ap van de lashelm door een flexibele ademhalingsbuis Het ademhalingssysteem genereert een positieve luchtdruk om te voorkomen dat verontreinigingen in de afzuigkap terechtkomen Het systeem moet worden...

Page 7: ...en batterij 1 3 kg Standaard filter p3 Filter assemblage bestaande uit voorfilter filter afdekking en filter Goedgekeurd voor het filteren van deeltjes tot 0 3 micrometers in grootte Filter klasse TH...

Page 8: ...uiting in de motorunit tot deze vastzit en draai vervolgens de aansluiting 1 8 draai naar rechts om deze op zijn plaats te vergrendelen Luchtslang op de motorunit aansluiten 1 Lashelm 2 Gelaatsafdicht...

Page 9: ...ROOM Ontkoppel de luchtslang van de lashelm Steek de flowmeter in de luchtslang Houdt de flowmeter recht omhoog en start de motorunit De flowmeter bal moet boven de MIN markering liggen Als de flowmet...

Page 10: ...tabele pasvorm te maken 2 12 REINIGING EN OPSLAG 2 12 1 REINIGING Maak de accu de luchtslang en de motorunit los Inspecteer alle onderdelen op beschadigingen Vervang alle beschadigde onderdelen v r op...

Page 11: ...jke omgevingen of in de buurt van bronnen van hoge hitte 5 2 Opladen in een gebied dat vrij is van brandbaar materiaal en gemakkelijk wordt bewaakt 5 3 Dompel niet onder waterr 5 4 Gebruik laadt of be...

Page 12: ...HFS 2000 Part no L 010 00002 2 15 4 FILTER VERVANGING Duw de klep naar beneden totdat deze in de positie wordt geklikt til de bovenklep omhoog en verwijder het filter a b Structurele tekening 1 Motor...

Page 13: ...assette van de gebruiker aan te passen draai de knoppen aan beide zijden van de helm los totdat de hoofdband vrij heen en weer kan bewegen plaats de hoofdband op een van de 3 sleuven naar wens de hoof...

Page 14: ...ec door een traploos instelknop De minimale vertraging is geschikt voor spot of korte lassen De maximale vertraging past bij zwaar stroom lassen en vermindert vermoeide ogen van de lasboog Selecties t...

Page 15: ...eld Stel de gevoeligheid in op laag Gevoeligheid aanpassen naar het vereiste niveau Lage spanning van batterijen Vervangen door nieuwe lithiumbatterijen als de indicator rood wordt Cassette donkerder...

Page 16: ...WELDKAR AIRFORCE 980 S TH3PSL 16 3 14 ONDERDELEN LASHELM Onderdelen Beschrijving 1 Helmschaal 2 Beschermruit buitenzijde 3 Rubberen frame 4 Cassette 5 Frame cassette 6 Hoofdband compleet 7 Zweetband...

Page 17: ...17 www weldkar com WELDKAR WELDING HELMET AIRFORCE 980 S TH3PSL welding equipment GEBRUIKSAANWIJZING INSTRUCTION MANUAL BEDIENUNGSHANDBUCH NED pag 2 ENG page 18 DEU seite 34...

Page 18: ...me of these methods apply to equipment connected to power lines others apply to motor driven equipment Persons without extensive training in welding and cutting should not attempt to do so This weldin...

Page 19: ...t before use 26 2 11 Fitting the welding helmet 26 2 12 Cleaning and storage 26 2 13 Troubleshooting 26 27 2 14 Importance 27 2 15 Filter instructions 28 3 1 Arcing can injure the eyes and burn the sk...

Page 20: ...AC outlet unless it is equipped with a voltage reduction device Use equipment with a DC output 14 Wear a safety harness to prevent falling when working above floor level 15 Keep all panels and covers...

Page 21: ...covers for maintenance and troubleshooting 4 To prevent unintentional starting during maintenance disconnect the negative battery cable from the battery 5 Keep hands hair flapping clothes and tools aw...

Page 22: ...blows it blows it into the hood of the welding helmet through a flexible respiratory tube The respiratory system generates positive air pressure to prevent contaminants from contaminants into the hoo...

Page 23: ...t shoulder straps and battery 1 3 kg Standard filter p3 Filter assemblage bestaande uit voorfilter filter afdekking en filter Goedgekeurd voor het filteren van deeltjes tot 0 3 micrometers in grootte...

Page 24: ...l it locks in place then then turn the connector 1 8 turn to right to lock it in place Connect the air hose to the motor unit 1 Welding helmet 2 Face seal 3 Air hose connection helmet 4 Air hose conne...

Page 25: ...ery level 10 2 8 TEST AIRFLOW Disconnect the air hose from the welding helmet Insert the flow meter into the air hose Hold the flow meter straight up and start the motor unit The flowmeter ball should...

Page 26: ...ist and adjust to a comfortable fit make 2 12 CLEANING AND STORAGE 2 12 1 CLEANING Disconnect the battery the air hose and the motor unit Inspect all parts for damage Replace replace all damaged parts...

Page 27: ...n in explosive environments or in the vicinity of sources of high heat 5 2 Charging in an area free from combustible material and is easily monitored 5 3 Do not immerse under water 5 4 Do not use char...

Page 28: ...aterial in aerosol form Filter type HFS 2000 Part no L 010 00002 2 15 4 FILTER REPLACEMENT Push the cover down until it clicks into position position lift the top cover and remove the filter the filte...

Page 29: ...ser s face and the cartridge loosen the knobs on both sides of the helmet until the headband can move freely back and forth place the headband on one of the 3 slots as desired the headband will be pla...

Page 30: ...knob The minimum delay is suitable for spot or short welding The maximum delay suits heavy current welding and reduces eye strain on the welding arc Selections between MIN and MAX are suitable for mo...

Page 31: ...ithout obstruction Set sensitivity to low Adjust sensitivity to required level Low voltage of batteries Replace with new lithium batteries if indicator turns red Cassette darkens without welding arc S...

Page 32: ...ELDING HELMET AIRFORCE 980 S TH3PSL 32 3 14 WELDING HELMET PARTS Parts Description 1 Helmet shell 2 Protective screen outside 3 Rubber frame 4 Cassette 5 Frame cassette 6 Headband complete 7 Sweatband...

Page 33: ...33 www weldkar com WELDKAR SCHWEISSERHELM LUFTWAFFE 980 S TH3PSL welding equipment GEBRUIKSAANWIJZING INSTRUCTION MANUAL BEDIENUNGSHANDBUCH NED pag 2 ENG page 18 DEU seite 34...

Page 34: ...r Methoden gelten f r Ger te die an Stromleitungen angeschlossen sind andere f r motorbetriebene Ger te Personen ohne umfassende Ausbildung im Schwei en und Schneiden sollten dies nicht versuchen Dies...

Page 35: ...vor der Benutzung 41 2 11 Anbringen des Schwei helms 41 2 12 Reinigung und Lagerung 41 2 13 Fehlersuche 41 42 2 14 Bedeutung 42 2 15 Anweisungen zum Filtern 43 3 1 Lichtbogenstrahlen k nnen die Augen...

Page 36: ...ie das Werkst ck f r eine ordnungsgem e elektrische Erdung 11 Ber hren Sie die Elektrode nicht wenn sie in Kontakt mit dem Arbeitskreis Erdungskette ist 12 Verwenden Sie nur ordnungsgem gewartete Ger...

Page 37: ...den und flatternde Kleidung erfassen 1 Halten Sie alle T ren Verkleidungen Abdeckungen und Schutzabdeckungen geschlossen und sicher an ihrem Platz 2 Stellen Sie den Motor ab bevor Sie das Ger t einbau...

Page 38: ...ube des Schwei helms Beatmungsschlauch Das Atmungssystem erzeugt positiver Luftdruck um zu verhindern dass Verunreinigungen aus Verunreinigungen in die Haube Die System muss eingebaut und oder verwend...

Page 39: ...r gurte und Batterie 1 3 kg Standard Filter p3 Filtereinheit bestehend aus Vorfilter Filterdeckel und Filter Zugelassen f r die Filtration von Partikeln bis zu einer Gr e von 0 3 Mikrometern Filterkla...

Page 40: ...Sie dann den Stecker 1 8 Umdrehung auf rechts um ihn zu arretieren Verbinden Sie den Luftschlauch mit dem Motor Schlie en Sie den Luftschlauch an die Motoreinheit an 1 Schwei erhelm 2 Gesichtsabdichtu...

Page 41: ...t blinkt Batteriestand 10 2 8 LUFTSTROM TESTEN Ziehen Sie den Luftschlauch vom Schwei helm ab Stecken Sie den Durchflussmesser in den Luftschlauch Halten Sie den Durchflussmesser gerade nach oben und...

Page 42: ...AGERUNG 2 12 1 REINIGUNG Klemmen Sie die Batterie den Luftschlauch und die Motoreinheit ab Pr fen Sie alle Teile auf Besch digungen Ersetzen Sie ersetzen Sie alle besch digten Teile vor der Lagerung o...

Page 43: ...hrdeten Umgebungen oder in der N he von Quellen von hohe Hitze 5 2 Aufladen in einem Gebiet das frei von brennbares Material und ist leicht berwacht 5 3 Nicht unter Wasser tauchen 5 4 Verwenden laden...

Page 44: ...02 2 15 4 AUSTAUSCH DES FILTERS Dr cken Sie die Abdeckung nach unten bis sie mit einem Klick einrastet heben Sie die obere Abdeckung an und entfernen Sie den Filter a b Konstruktionszeichnung 1 Motore...

Page 45: ...bstand zwischen dem Gesicht des Benutzers und der Patrone einzustellen l sen Sie die Kn pfe an beiden Seiten des Helms bis sich das Kopfband frei vor und zur ck bewegen l sst Legen Sie das Kopfband wi...

Page 46: ...et f r Spot oder kurze Schwei en Die maximale Verz gerung eignet sich f r schwere Stromschwei en und reduziert die Belastung der Augen bei den Schwei lichtbogen Die Auswahlm glichkeiten zwischen MIN u...

Page 47: ...t auf niedrig Einstellen der Empfindlichkeit auf das gew nschte Niveau Niederspannung von Batterien Ersetzen Sie die Batterien durch neue Lithiumbatte rien wenn die Anzeige rot wird Kassette dunkler o...

Page 48: ...SSERHELM AIRFORCE 980 S TH3PSL 48 3 14 TEILE F R SCHWEISSERHELME Teile Beschreibung 1 Helmschale 2 Schutzscheibe au en 3 Rahmen aus Gummi 4 Kassette 5 Rahmenkassette 6 Stirnband komplett 7 Schwei band...

Page 49: ...WELDKAR SCHWEISSERHELM AIRFORCE 980 S TH3PSL 49 www weldkar com welding equipment...

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