background image

2 Safety

 | General safety notice

5

Manual Communication module UR20-4COM-IO-LINK

2547720000/03/09.2019

This chapter includes general safety instructions for handling 

the communication module UR20-4COM-IO-LINK. Specific 

warning notices for specific tasks and situations are given at 

the appropriate places in the documentation. Failure to ob-

serve the safety and warning notices can result in damage to 

persons and material.

This manual contains product-specific 

information and notes about the communication 

module UR20-4COM-IO-LINK. It supplements but 

does not replace the 

u-remote IP20 manual 

(document No. 1432790000). The manual 

is available to download from the Weidmüller 

website.

2.1  General safety notice

Work on the u-remote products may only be performed by 

qualified electricians with the support of trained persons. 

As a result of their professional training and experience, an 

electrician is qualified to perform the necessary work and 

identify any potential risks. 

Before any work is carried out on the products (installa-

tion, maintenance, retrofitting), the power supply must be 

switched off and secured against being switched on again. 

Work may be carried out with safety extra-low voltage 

(SELV/PELV). When working during continued operations, 

the emergency stop mechanisms must not be made ineffec-

tive.

The u-remote products do not comprehend any components 

or parts that can be maintained by the operator. If a malfunc-

tion on a u-remote product cannot be fixed after following 

the recommended measures (see Chapter 

9

), the product in 

question must be sent back to Weidmüller. Weidmüller does 

not assume any liability if the product has been tampered 

with! 

Electrostatic discharge

u-remote products can be damaged or destroyed by electro-

static discharge. When handling the products, the neces-

sary safety measures against electrostatic discharge (ESD)

 

according to IEC 61340-5-1 and IEC 61340-5-2 must be

 

observed.

All devices are supplied in ESD-protected packaging. The 

packing and unpacking as well as the installation and di-

sassembly of a device may only be carried out by qualified 

personnel and in accordance with the ESD information.

Open equipment

u-remote products are open equipment that may only be in-

stalled and operated in lockable housings, cabinets or electri-

cal operations rooms. Only trained and authorised personnel

may access the equipment.

For applications requiring functional safety, the surrounding 

housing must meet at least IP54. The standards and guide

-

lines applicable for the assembly of switch cabinets and the 

arrangement of data and supply lines must be complied 

with.

Fuse protection

The operator must set up the equipment so that it is pro-

tected against overloading. The 24 V DC power supply units 

used must fulfill the SELV category, no matter whether they 

supply the system or feed-in modules. The output voltage of 

the feed-in power supply has to fulfill overvoltage category 1 

according to IEC 61010. When connecting to outer current 

circuits the respective overload category has to be regarded 

for each single module of the u-remote station (see technical 

data).

The main switch, the switches of the subsequent circuits, 

the cable cross-sections and the fuse protection have to be 

configured according to IEC 61010. The current demand 

must be caluclated separately for each single u-remote sta-

tion as described in the u-remote IP20 manual.

In the case of modules without fused sensor/actuator power 

supplies, all lines to the connected sensors/actuators must 

be fused corresponding to their conductor cross-section (as 

per DIN VDE 0298 Part 4).

To meet UL-specifications in accordance with UL 248-14,  

a UL-certified automatic fuse (e.g. ABB Type S201-B16) 

or a 10 A fuse with a medium time-lag (e.g. ESKA Part No. 

522.227) must be used.

All connections of the u-remote components are protected 

against voltage pulses and overcurrent in accordance with 

IEC 61131-2, Zone B. The operator has to decide whether 

additional overvoltage protection according to IEC 62305 

is required. Voltages that /-30 V may cause the de

-

struction of couplers and modules.

Earthing

Via an FE spring on its underside each coupler and each 

module is electrically connected to the DIN rail. This con-

nection is only established certainly if the assembly is car-

ried out carefully and in accordance with the instructions 

(u-remote IP20 manual). In order to ensure the earthing of 

the station the DIN rail must be connected to the protective 

earth via the earth terminals (PE).

2  Safety

Summary of Contents for UR20 Series

Page 1: ...Remote I O System u remote UR20 Communication module UR20 4COM IO LINK Manual Let s connect...

Page 2: ...rCAT 29 6 7 Commissioning with Studio 5000 Ethernet IP 30 6 8 Commissioning with Automation Studio POWERLINK 33 6 9 Reading and writing data objects on IO Link devices 35 6 10 IO_LINK_CALL function bl...

Page 3: ...ge Text next to this arrow are notes that are not relevant to safety but provide important information about proper and effective work procedures The situation dependent safety notices may contain the...

Page 4: ...us coupler Release 1334870000 UR20 FBC PB DP 01 07 00 2614380000 UR20 FBC PB DP V2 01 08 00 1334880000 UR20 FBC PN IRT 01 07 00 2566380000 UR20 FBC PN IRT V2 01 09 00 1334910000 UR20 FBC EC HW 02 xx x...

Page 5: ...Open equipment u remote products are open equipment that may only be in stalled and operated in lockable housings cabinets or electri cal operations rooms Only trained and authorised personnel may ac...

Page 6: ...sed in potentially explosive atmos pheres the following notes are also applicable Staff involved in assembly installation and operation must be qualified to perform safe work on electrical systems pro...

Page 7: ...eb 20111015092802 http code google com p mongoose source browse LICENSE jQuery MIT https github com jquery jquery blob master LICENSE txt jQuery cus tomSelect MIT https github com jquery jquery blob m...

Page 8: ...8 2547720000 03 09 2019 Manual Communication module UR20 4COM IO LINK...

Page 9: ...ns Port class A The function of the additional connections is selected by the manufacturer Often this connection is occupied with an additional digital input or output Port class B The IO Link master...

Page 10: ...10 2547720000 03 09 2019 Manual Communication module UR20 4COM IO LINK...

Page 11: ...changed diagnosis data parameter data status informa tion The parameter data of the IO Link devices connected can be stored in the master module where they are managed from a parameterising server Dat...

Page 12: ...em current path 4 Input current path 5 Output current path 6 Seats for module markers 7 Type designation 8 Connector frame unlocking device 9 Module status LED collective message 10 Connector 11 Chann...

Page 13: ...mmunication 2 L GND IN 3 L 24 V DC IN 4 DI Digital input type 1 A description of how IO Link devices for both port classes and standard field devices can be connected to the module is available in cha...

Page 14: ...USYS UIN UOUT C C 24VDC IN 4x GND IN 1 2 3 4 Block diagram UR20 4COM IO LINK The numbering of the channels in the u remote system dif fers from the numbering of the IO Link port as per the IO Link sp...

Page 15: ...5 A per channel total max 2 A Line break detection yes Short circuit proof yes Module diagnosis yes Individual channel diagnosis yes Supply Supply voltage 24 V DC 20 15 Current consumption from syste...

Page 16: ...EN 60664 1 2008 Overvoltage category II as per DIN EN 50178 Vibration resistance 5 Hz f 8 4 Hz 3 5 mm amplitude as per IEC 60068 2 6 8 4 Hz f 150 Hz 1 g acceleration as per IEC 60068 2 6 Shock resist...

Page 17: ...cation via C Q are disabled DO The C Q connection works as a digital output The length of the process output data for this IO Link port is 1 byte DI The C Q connection works as a digital input The len...

Page 18: ...Storage function controls the parameter setting server of the IO Link master The parameter setting server manages the IO Link device parameters such that the IO Link master or a IO Link device from IO...

Page 19: ...device con nected 0 32 bytes The cyclic input data of the IO Link device connected occu pies 0 32 bytes of the IO Link master process input data auto default The length of the cyclic input data is aut...

Page 20: ...20 2547720000 03 09 2019 Manual Communication module UR20 4COM IO LINK...

Page 21: ...estroyed by elec trostatic discharge Please make sure that persons and work equipment are adequately earthed In addition always refer to the complete doc umentation in the u remote IP20 manual Carry o...

Page 22: ...order no 1334810000 4 4 0 1 1 9 3 85 20 2 1 85 8 85 8 1 2 LQN GHYLFH Connecting IO Link device for type B port Install the three modules in a u remote station Connect the IO Link device as shown in t...

Page 23: ...r PROFIBUS couplers ESI files for EtherCAT couplers EDS files for Ethernet IP couplers EDS files for DeviceNet couplers EDS files for CANopen couplers XDD files for POWERLINK couplers If bitmap files...

Page 24: ...nd the u remote station Activate the IO Link ports to which IO Link devices are connected Assign the correct IODDs to these IO Link ports Parameterise the IO Link devices Write the edited parameters t...

Page 25: ...nager Create a new project or open an existing project Configure the controller and the network as usual Add the appropriate u remote fieldbus coupler to the sub net In the hardware configuration tool...

Page 26: ...ange and select the desired setting Use this method to edit all of the parameters that you want to change Click OK to save the settings All settings only take effect once they have been loaded into th...

Page 27: ...existing project Configure the controller and the network as usual Add the appropriate u remote fieldbus coupler to the sub net In the hardware configuration tool click the icon for the fieldbus coupl...

Page 28: ...k the parameter that you would like to change and select the desired setting Use this method to edit all of the parameters that you would like to change All settings only take effect once they have be...

Page 29: ...nection to the EtherCAT master Switch to Solution Explorer Right click I O Select Scan and follow the configuration wizard All the EtherCAT slaves available on the network are added IO Link master in...

Page 30: ...IO Link master with Studio 5000 Start Studio 5000 Create a new project or open an existing project Configure the control unit and the network as usual Establish a connection to the controller Go Onli...

Page 31: ...service code Set Single Attribute 10 Set the object address parameter as hexadecimal num bers Class 67 module parameters Instance slot of the UR20 4COM IO LINK module Attribute 66 length of output da...

Page 32: ...t the coupler is restarted In doing so the parameter settings that were not saved in the coupler via the Save module pa rameters function are reset to the factory settings The IO Link ports are parame...

Page 33: ...anges All changes are reset when you click Restore Click Apply changes The changes are then transferred to the coupler and the green labels are removed Alternatively you can parameterise IO Link ports...

Page 34: ...und in section 4 6 In the Physical View right click the module In the context menu click Configuration The list of all parameters is displayed Editing module parameters Click the parameter that you wo...

Page 35: ...usy acyclic read res with status Busy If the server has received a response from the IO Link device application write conf or read conf the server then forwards the response to the client applica tion...

Page 36: ...ct Length bytes Description Example Length1 1 Total length in bytes 0x0A Slot1 1 Slot IO Link master 0x01 Ext Function Number2 1 0x08 fixed 0x08 Port 1 Number of the IO Link port 0x01 0x04 0x02 FI ind...

Page 37: ...g Request Data object Length bytes Description Example Length1 1 Total length in bytes 0x05 0x05 Slot1 1 Slot IO Link master 0x01 Ext Function Number2 1 0x08 fixed 0x08 Port 1 0x00 0x00 FI index 2 651...

Page 38: ...0x04 0x04 Mode 1 Event single shot 0x01 Event disap pears 0x02 Event appears 0x03 0x01 Type 1 Notification 0x01 Warning 0x02 Error 0x03 0x02 Source 1 Source device IO Link device 0x00 IO Link master 0...

Page 39: ...with the IO Link library You can download the SIEMENS IO Link library from the SIEMENS support website Reading and writing with IO_LINK_DEVICE in STEP7 You can read and write IO Link device parameters...

Page 40: ...d Software revision of device REVISION_COUNTER 2 Read Incremented for every static stored parameter change on IO Link Master e g Device Name or IP Address PROFILE_ID 2 Read 0x4E00 IO Link Master PROFI...

Page 41: ...thout install ing it You can only open project files from the u remote IO Link configurator Download the u remote IO Link configurator from the Weidm ller website Navigate to the download folder Doubl...

Page 42: ...ce detailed view 1 Displaying the starting page 2 Switching to section 3 Displaying details mouse over 4 Editing the parameters 5 Changing the language 6 Connecting to the fieldbus coupler separate th...

Page 43: ...nufacturer such as parameter names may not have been translated Opening the IODDfinder in the standard browser Your computer must be connected to the Internet To add an IO Link device to a configurati...

Page 44: ...logue window is displayed containing the available de vice types Select the required device type from the list Click OK Removing the IO Link device assignment Deleting the IO Link device Navigate to t...

Page 45: ...tem components can not start up unintentionally Connecting to the fieldbus coupler The u remote station must be completely assembled and supplied with voltage The computer must be connected to the u r...

Page 46: ...d IO Link master For the IO Link port to which the IO Link device is con nected click Identify magnifying class icon The Configurator calls up the identification data of the IO Link device and illustr...

Page 47: ...s of the IO Link device Open the context menu in the detailed view of this IO Link device Click Apply configuration If you want to write all edited parameters of all IO Link device to one IO Link mast...

Page 48: ...48 2547720000 03 09 2019 Manual Communication module UR20 4COM IO LINK...

Page 49: ...data mapping Configuration UR20 4COM IOL 16BYTE INOUT The process data length of the UR20 4COM IO LINK module is adjustable and can be adjusted to the respective IO Link device configuration The proce...

Page 50: ...ocess data IN valid channel X Process input data of the IO Link devices at IO Link port X valid Error channel X Error on channel X Process input data of the IO Link devices see sec tion 8 1 8 3 Proces...

Page 51: ...devices Fieldbus dependent data widths1 Input Output Input Output Byte Byte Byte Byte 4 4 6 6 8 8 10 10 16 16 18 18 32 32 34 34 16 8 18 10 32 16 34 18 32 8 34 10 1 incl 2 Byte module process data UR2...

Page 52: ...ength of the process input data and the length of the process output data independently of each other Process data for IO Link devices Fieldbus dependent data widths1 Input Output Input Output Byte By...

Page 53: ...process data UR20 FBC DN You can select the length of the process input data and the length of the process output data independently of each other Process data for IO Link devices Fieldbus dependent d...

Page 54: ...54 2547720000 03 09 2019 Manual Communication module UR20 4COM IO LINK...

Page 55: ...8 31 Reserved 0 Diagnostic data UR20 4COM IO LINK Name Byte Bit Description Default Error channel 0 Error channel 1 Error channel 2 Error channel 3 11 13 15 17 0 Short Circuit 0 1 Undervoltage 0 2 Ove...

Page 56: ...rror in the supply voltage at input current path Communication error on the system bus Configuration error IO Link There is a new diagnostic message Check the supply voltage Check that the module has...

Page 57: ...dules and the fieldbus cou pler either individually or in groups of three to four modules Press all the release levers of a module group towards the mounting plate so that they click into place Slide...

Page 58: ...arkets and know the technological challenges of tomorrow We are therefore continuously developing innovative sustainable and useful solutions for their individual needs Together we set standards in In...

Reviews: