Weco WF-107 Instruction Manual Download Page 9

WF-107 

 

Cod.006.0001.1260 

10/07/2017 v2.14 

ENGLISH

 

9/32 

L19 

 

This LED illuminates to show that the following welding mode is selected: MIG/MAG INTERVAL WELDING 

L20 

 

This LED illuminates to show that the following welding mode is selected: MIG/MAG SPOT WELDIG 

D1 

 

 

 

During illumination of the following LEDs: 

 /   / 

 / 

 

The display shows the value of the selected parameter. 
Welding: The display shows the effective amperes value during welding. 
HOLD function (at welding end): The display shows the latest measured current value. 
Menu function: The display shows the acronym of the parameter or function to be adjusted. 
Programs setting: 
The display shows the message P “program no.”. 

D2 

 

 

 

Data setting: The display shows the value, in Volts, of the selected welding voltage. 
Welding: The display shows the effective voltage value during welding. 
HOLD function (at welding end): The display shows the latest measured voltage value. 
Menu function: 

The display 

 shows the value of the parameter or function to be adjusted. 

Programs setting: 

The display 

shows the acronym of the material to be welded on the basis of the selected synergic curve. 

S1 

 

Manual MIG/MAG mode: The button cycles through the following LEDs in sequence, selecting only one: 

 / 

 

Synergic MIG/MAG mode: The button cycles through the following LEDs in sequence, selecting only one: 

 /    / 

  /  

 

Data setting: Hold down the button for 3 seconds to gain access to the second level menu. 

 § 11.1.2 MIG/MAG PARAMETERS SETTING (2ND LEVEL) 

S2 

 

This button activates wire feed to insert it through the MIG/MAG  torch. 
The insertion speed is 2 m/min for 3 seconds, subsequently increasing to 10 m/min. 
This function produces a slower feed rate and hence greater precision when inserting the wire when it enters the torch nozzle. 

S3 

 

This button opens the gas solenoid valve to fill the circuit and calibrate the pressure with the regulator on the gas cylinder. 

S4 

 

Press the button once to open the JOB upload menu. 
Hold down the button for 3 seconds to gain access to the JOB save/delete menu. 

 § 12 JOBS MANAGEMENT 

S5 

 

This button selects the torch trigger procedure. 

S6 

 

This button selects the welding mode. 

E1 

 

Data setting: The encoder adjusts the main welding (and synergy) parameter, shown on the following display: D1 
Menu function: 

The encoder 

selects the function or parameter to be adjusted. 

E2 

 

Manual MIG/MAG mode: The encoder adjusts the welding voltage, and the relative value is shown, in volts, on the following display: D2 
Synergic MIG/MAG mode: The encoder is used to correct the factory-set value of the selected synergic curve, the value of which is shown on 
the following display: D2 

POT1 

 

Manual MIG/MAG mode: The potentiometer sets the inductance value. 
Synergic MIG/MAG mode: 
The potentiometer sets the inductance value from the minimum to the maximum permissible value in accordance 
with the selected synergic curve. 

K1 

 

Control release: When the key is in this position all the functions of the machine can be changed. 

K2 

 

Control lock: When the key is in this position, some functions of the panel are disabled. 
The functions disabled depend on the blocking status selected. 

 § 8.1 LOCKING PROCEDURE 

 

6

 

UNIT POWER-UP 

Set the welding power source ON/OFF switch to “I” to switch on the unit. 

 

AL. HEA.  The message appears on the following displays: D1-D2 

First power-up or power-ups following a RESET procedure 

 

The welding power source sets up for welding with the factory presets. 

Subsequent power-ups 

 

The welding power source sets up for welding in the latest stable welding configuration that was active at the time of power-off. 

6.1

 

SOFTWARE COMPATIBILITY BETWEEN THE DEVICES 

Depending on the software versions of the power source and the WF-107 unit, situations of incompatibility between the units may occur. 
The table shows the circumstances wherein incompatibility may occur and the relative consequences. 

Tab. 1 - Software compatibility between the devices 

 

 

WF-107 

POWER SOURCE 

 

Software version 

 

 

From 1.0 to 1.9 

From 2.0 

320MSR 

From 1.0 to 1.9 

 

Err. C69 

In this event, update the software of the power source. 

321MSR 

From 2.0 

 

 

401MSR 

From 2.0 

Maximum output current blocked at 320 A 

 

 

 

Summary of Contents for WF-107

Page 1: ...0001 1260 10 07 2017 v2 14 ENGLISH WECO srl Via S Antonio 22 BELVEDERE 36056 TEZZE SUL BRENTA VICENZA ITALY Tel 39 0424 561943 Fax 39 0424 561944 www weco it E mail info weco it WF 107 Instruction ma...

Page 2: ...Cod 006 0001 1260 10 07 2017 v2 14 ENGLISH WF 107 2 32...

Page 3: ...feed rate 16 Welding current 16 Thickness 16 Programs 16 Time On 16 Time Off 16 Hot Start 16 Crater Filler 16 3 Levels Slope 16 Soft Start 16 Motor Slope 16 Bourn Back 16 Post gas time 16 Pre gas tim...

Page 4: ...ntifies a reference to a chapter of the manual This symbol accompanies important information concerning the execution of the relevant operations Wire feeder WF 107 is designed for connection to a powe...

Page 5: ...lding power source 5 Connect the power supply cable of the cooling unit to the auxiliary power socket on the power source 6 Connect the MIG MAG torch coolant outlet and return hoses to the coolant fit...

Page 6: ...rolls are suitable for the wire gauge Errore L origine riferimento non stata trovata Errore origine riferimento non stata trovata Thediameter of the roll groovemust be compatible with the diameter of...

Page 7: ...07 2017 v2 14 ENGLISH 0 7 32 9 Refit the protective cover 10 Set the welding power source ON OFF switch to I unit powered 11 Feed the wire through the torch until it protrudes from the tip pressing bu...

Page 8: ...MINUTE Illuminates together with the following LED The value appears on the following display D1 L8 Illuminates to show a value in the following unit of measurement AMPERES The value appears on the f...

Page 9: ...seconds to gain access to the JOB save delete menu 12 JOBS MANAGEMENT S5 This button selects the torch trigger procedure S6 This button selects the welding mode E1 Data setting The encoder adjusts th...

Page 10: ...ACTIONS rEC FAC The message appears on the following displays D1 D2 Exit without confirmation Press any button except S4 This action will automatically close the menu Exit with confirmation S4 Press t...

Page 11: ...ON Aut Aut on rC REMOTE CONTROLLER SELECTION oFF oFF 06 oFF No control 03 n 1 potentiometer 04 n 2 potentiometers 05 n 1 UP DOWN 06 n 2 UP DOWN LoC ADJUSTMENTS BLOCK SELECTION oFF oFF 3 oFF All adjust...

Page 12: ...re button S5 Display of main welding parameters button S1 Arc correction encoder E2 Wire insertion button S2 Gas test button S3 Arc correction Potentiometer Pot2 Arc correction UP DOWN lever 2 2 Selec...

Page 13: ...sure that the power required by the welding process is lower than the maximum rated power output Check that the operating conditions are in compliance with the welding power source data plate specifi...

Page 14: ...igger procedure 4T or 3L the alarm mutes automatically after 5 seconds Exit the alarm state by performing one of the following actions press any button switch the power source off Check that the progr...

Page 15: ...rammed wire feed rate In Synergic welding the optimal soft start value indicated with SYN varies in general with variations of the synergic parameters In Synergic welding if the value soft start SYN i...

Page 16: ...the unit have been enabled or set The table shows the settings required to enable each parameter always available 1 not enabled with manual program P0 MENU MODE PROCEDURE PARAMETER Working voltage 1...

Page 17: ...1 5 m min 5 0 m min 22 0 m min MIG MAG WELDING CURRENT Syn 1 THICKNESS Syn 1 PROGRAMS P0 P0 P34 WORKING VOLTAGE 10 0 V 20 0 V 40 0 V WELDING INDUCTANCE 0 255 Tab 6 Programmed synergic curves WIRE DIA...

Page 18: ...00 S 3L 3 LEVELS SLOPE 0 1 s 0 5 s 10 0 s S S SOFT START 10 30 100 1 SLO MOTOR SLOPE 0 ms 40 ms 200 ms 1 b b BOURN BACK 0 ms 16 ms 200 ms 1 11 1 3 MIG MAG PARAMETERS SETTING GAS MENU S3 Hold down the...

Page 19: ...n is available when welding mode is not active S4 Press and release the button LO J xx Only when the jobs have been uploaded the message is shown on the following displays D1 D2 xx number of the lates...

Page 20: ...ld completion procedure Gas flow continues until the torch trigger is released 5 Release 4T the torch trigger to start the post gas procedure adjustable time 13 3 3 LEVEL MIG MAG WELDING 1 Bring the t...

Page 21: ...L x D x H 245 x 670 x 470 mm Weight 21 5 kg Protection rating IP23 Maximum gas pressure 0 5 MPa 5 bar MIG MAG welding voltage 14 2 V 29 0 V Motor speed 1 5 22 0 m min Wire spool dimensions weight 200...

Page 22: ...Cod 006 0001 1260 10 07 2017 v2 14 ENGLISH WF 107 22 32 15 SPARE PARTS 15 1 WF 107...

Page 23: ...PLATE 26 011 0014 0073 FIXING CABLE BUNDLE PLATE 27 011 0000 0761 COVER PLATE 28 018 0002 0004 QUICK CLUTCH 29 022 0002 0177 FRONT REMOTE LOGIC CABLE 30 016 5001 3040 SLEEVE HOSE ADAPTER FOR RUBBER H...

Page 24: ...Cod 006 0001 1260 10 07 2017 v2 14 ENGLISH WF 107 24 32 15 2 WIRE FEEDER MOTOR...

Page 25: ...ED ROLL 12 002 0000 0322 INTERNAL PROTECTION PLATE 13 002 0000 0305 RETAINING SCREW M4 14 002 0000 0304 SCREW M4x10 15 002 0000 0294 INTERMEDIATE GUIDE 16 002 0000 0324 SCREW M5x10 17 002 0000 0297 IN...

Page 26: ...1 0 1 2 002 0000 0143 1 2 1 6 002 0000 0149 1 0 1 2 VK shape 002 0000 0150 1 2 1 6 002 0000 0151 2 4 3 2 002 0000 0144 0 8 1 0 U shape Aluminium wire 002 0000 0145 1 0 1 2 002 0000 0146 1 2 1 6 002 00...

Page 27: ...WF 107 Cod 006 0001 1260 10 07 2017 v2 14 ENGLISH 0 27 32 16 ELECTRICAL DIAGRAM 16 1 WF 107...

Page 28: ...Cod 006 0001 1260 10 07 2017 v2 14 ENGLISH WF 107 28 32 16 2 CAVO 320 MSR WF 107...

Page 29: ...V a c In C AN1 5 V 0 5 V a c In D GND GND Out E D1 IN 0 5 V d c In F AN2 10 V 0 10 V a c In G D3 OUT 0 5 V d c Out H AN1 10 V 0 10 V a c In I D2 IN 0 5 V d c In J RC Not used K Not used L Not used M N...

Page 30: ...Cod 006 0001 1260 10 07 2017 v2 14 ENGLISH WF 107 30 32 16 3 3 RC05 ELECTRICAL DIAGRAM 16 3 4 RC06 ELECTRICAL DIAGRAM 16 4 PUSH PULL OPTIONAL Pin Name Voltage 1 0 V 3 42 V d c...

Page 31: ...WF 107 Cod 006 0001 1260 10 07 2017 v2 14 ENGLISH 0 31 32...

Page 32: ...Cod 006 0001 1260 10 07 2017 v2 14 ENGLISH WF 107 32 32...

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