Weco WF-107 Instruction Manual Download Page 15

WF-107 

 

Cod.006.0001.1260 

10/07/2017 v2.14 

ENGLISH

 

15/32 

10

 

WELDING PARAMETERS 

INDUCTANCE 
Consequences of a higher value: 

 

"Softer welding". 

 

Less spatter. 

 

Less positive starting. 

Consequences of a lower value: 

 

"Harder welding". 

 

More spatter. 

 

More reliable starting. 

Time On (MIG/MAG SPOT WELDIG) 
When the torch trigger is pressed the welding arc persists for the time 

set in the parameter. 
Press the torch trigger again to resume the welding process. 

Time On (MIG/MAG INTERVAL WELDING) 
When the torch trigger is pressed the welding arc persists for the time 

set in the parameter. 
Thereafter the welding arc remains extinguished for the time set in 

parameter “T.oF”. 
After the “T.oF” interval the welding arc will strike automatically. 

Time Off 
The parameter determines the time during which the welding arc 

remains extinguished in stitch welding mode. 

Hot Start 
This function is useful when using aluminium alloy welding wire. 
Consequences of a higher value: 

 

Greater heat output. 

 

Greater penetration. 

Consequences of a lower value: 

 

"Cold" weld bead. 

Crater Filler 
This parameter serves to obtain a uniform deposit at the end of the 

welding process to fill the crater with a reduced wire feed rate to 

facilitate the deposition of filler material. 
By keeping the torch trigger pressed during the 3rd time, the wire feed 

rate is reduced (crater filler speed) thereby ensuring optimal crater 

filling, until the post gas time is started by releasing the torch trigger 

(4Th time). 
Consequences of a higher value: 

 

Difficult crater filling (values greater than 100%). 

Consequences of a lower value: 

 

Cold welding (values close to 1%). 

3 Levels Slope 
Establishes the duration of the slope between the 1st and 2nd time 

and between the 3rd and 4Th time. 

Soft Start 
Determines the wire feed rate before the arc strike. 
Calculated as a percentage of the programmed wire feed rate. 

In Synergic welding the optimal soft start value (indicated with SYN) 

varies in general with variations of the synergic parameters. 
In Synergic welding, if the value soft start = SYN is selected the 

welding power source will always have the optimal soft start value set 

when the main welding parameter changes. 
If you set a value other than SYN, this value is stored and fixed. 
Consequences of a lower value: 

 

The start of welding is "softer". 

Consequences of a higher value: 

 

The welding start may prove difficult. 

Motor Slope 
Time required to switch from soft start speed to welding speed. 

Bourn Back 
The burn back value is associated with the quantity of wire that is 

burnt at the end of the welding procedure. 
In Synergic welding the optimal burn back value (indicated with SYN) 

varies in general with variations of the synergic parameters. 
In Synergic welding, if the value burn back = SYN is selected the 

welding power source will always have the optimal burn back value 

set when the main welding parameter changes. 
If you set a value other than SYN, this value is stored and fixed. 
Consequences of a higher value: 

 

Wire significantly retracted into the torch nozzle. 

Consequences of a lower value: 

 

Stick-out at welding start is longer. 

Post gas time 
Time of post gas delivery when the welding arc is extinguished. 
This is useful when welding at high current values or with materials 

that oxidise readily to cool the weld pool in an uncontaminated 

atmosphere. 
In the absence of specific requirements the value should generally be 

kept low. 
Consequences of a higher value: 

 

More effective pickling (improved appearance of workpiece at the 

end of the welding pass). 

 

Higher gas consumption. 

Consequences of a lower value: 

 

Lower gas consumption. 

 

Oxidation of electrode tip (more difficult arc strike). 

Pre gas time 
Time of gas delivery before the arc strike. 
Consequences of a higher value: 

 

This parameter allows a shielded environment to be created, 

thereby eliminating contaminants at the start of the welding pass. 

 

 

 

 

 

 

 

 

 

Summary of Contents for WF-107

Page 1: ...0001 1260 10 07 2017 v2 14 ENGLISH WECO srl Via S Antonio 22 BELVEDERE 36056 TEZZE SUL BRENTA VICENZA ITALY Tel 39 0424 561943 Fax 39 0424 561944 www weco it E mail info weco it WF 107 Instruction ma...

Page 2: ...Cod 006 0001 1260 10 07 2017 v2 14 ENGLISH WF 107 2 32...

Page 3: ...feed rate 16 Welding current 16 Thickness 16 Programs 16 Time On 16 Time Off 16 Hot Start 16 Crater Filler 16 3 Levels Slope 16 Soft Start 16 Motor Slope 16 Bourn Back 16 Post gas time 16 Pre gas tim...

Page 4: ...ntifies a reference to a chapter of the manual This symbol accompanies important information concerning the execution of the relevant operations Wire feeder WF 107 is designed for connection to a powe...

Page 5: ...lding power source 5 Connect the power supply cable of the cooling unit to the auxiliary power socket on the power source 6 Connect the MIG MAG torch coolant outlet and return hoses to the coolant fit...

Page 6: ...rolls are suitable for the wire gauge Errore L origine riferimento non stata trovata Errore origine riferimento non stata trovata Thediameter of the roll groovemust be compatible with the diameter of...

Page 7: ...07 2017 v2 14 ENGLISH 0 7 32 9 Refit the protective cover 10 Set the welding power source ON OFF switch to I unit powered 11 Feed the wire through the torch until it protrudes from the tip pressing bu...

Page 8: ...MINUTE Illuminates together with the following LED The value appears on the following display D1 L8 Illuminates to show a value in the following unit of measurement AMPERES The value appears on the f...

Page 9: ...seconds to gain access to the JOB save delete menu 12 JOBS MANAGEMENT S5 This button selects the torch trigger procedure S6 This button selects the welding mode E1 Data setting The encoder adjusts th...

Page 10: ...ACTIONS rEC FAC The message appears on the following displays D1 D2 Exit without confirmation Press any button except S4 This action will automatically close the menu Exit with confirmation S4 Press t...

Page 11: ...ON Aut Aut on rC REMOTE CONTROLLER SELECTION oFF oFF 06 oFF No control 03 n 1 potentiometer 04 n 2 potentiometers 05 n 1 UP DOWN 06 n 2 UP DOWN LoC ADJUSTMENTS BLOCK SELECTION oFF oFF 3 oFF All adjust...

Page 12: ...re button S5 Display of main welding parameters button S1 Arc correction encoder E2 Wire insertion button S2 Gas test button S3 Arc correction Potentiometer Pot2 Arc correction UP DOWN lever 2 2 Selec...

Page 13: ...sure that the power required by the welding process is lower than the maximum rated power output Check that the operating conditions are in compliance with the welding power source data plate specifi...

Page 14: ...igger procedure 4T or 3L the alarm mutes automatically after 5 seconds Exit the alarm state by performing one of the following actions press any button switch the power source off Check that the progr...

Page 15: ...rammed wire feed rate In Synergic welding the optimal soft start value indicated with SYN varies in general with variations of the synergic parameters In Synergic welding if the value soft start SYN i...

Page 16: ...the unit have been enabled or set The table shows the settings required to enable each parameter always available 1 not enabled with manual program P0 MENU MODE PROCEDURE PARAMETER Working voltage 1...

Page 17: ...1 5 m min 5 0 m min 22 0 m min MIG MAG WELDING CURRENT Syn 1 THICKNESS Syn 1 PROGRAMS P0 P0 P34 WORKING VOLTAGE 10 0 V 20 0 V 40 0 V WELDING INDUCTANCE 0 255 Tab 6 Programmed synergic curves WIRE DIA...

Page 18: ...00 S 3L 3 LEVELS SLOPE 0 1 s 0 5 s 10 0 s S S SOFT START 10 30 100 1 SLO MOTOR SLOPE 0 ms 40 ms 200 ms 1 b b BOURN BACK 0 ms 16 ms 200 ms 1 11 1 3 MIG MAG PARAMETERS SETTING GAS MENU S3 Hold down the...

Page 19: ...n is available when welding mode is not active S4 Press and release the button LO J xx Only when the jobs have been uploaded the message is shown on the following displays D1 D2 xx number of the lates...

Page 20: ...ld completion procedure Gas flow continues until the torch trigger is released 5 Release 4T the torch trigger to start the post gas procedure adjustable time 13 3 3 LEVEL MIG MAG WELDING 1 Bring the t...

Page 21: ...L x D x H 245 x 670 x 470 mm Weight 21 5 kg Protection rating IP23 Maximum gas pressure 0 5 MPa 5 bar MIG MAG welding voltage 14 2 V 29 0 V Motor speed 1 5 22 0 m min Wire spool dimensions weight 200...

Page 22: ...Cod 006 0001 1260 10 07 2017 v2 14 ENGLISH WF 107 22 32 15 SPARE PARTS 15 1 WF 107...

Page 23: ...PLATE 26 011 0014 0073 FIXING CABLE BUNDLE PLATE 27 011 0000 0761 COVER PLATE 28 018 0002 0004 QUICK CLUTCH 29 022 0002 0177 FRONT REMOTE LOGIC CABLE 30 016 5001 3040 SLEEVE HOSE ADAPTER FOR RUBBER H...

Page 24: ...Cod 006 0001 1260 10 07 2017 v2 14 ENGLISH WF 107 24 32 15 2 WIRE FEEDER MOTOR...

Page 25: ...ED ROLL 12 002 0000 0322 INTERNAL PROTECTION PLATE 13 002 0000 0305 RETAINING SCREW M4 14 002 0000 0304 SCREW M4x10 15 002 0000 0294 INTERMEDIATE GUIDE 16 002 0000 0324 SCREW M5x10 17 002 0000 0297 IN...

Page 26: ...1 0 1 2 002 0000 0143 1 2 1 6 002 0000 0149 1 0 1 2 VK shape 002 0000 0150 1 2 1 6 002 0000 0151 2 4 3 2 002 0000 0144 0 8 1 0 U shape Aluminium wire 002 0000 0145 1 0 1 2 002 0000 0146 1 2 1 6 002 00...

Page 27: ...WF 107 Cod 006 0001 1260 10 07 2017 v2 14 ENGLISH 0 27 32 16 ELECTRICAL DIAGRAM 16 1 WF 107...

Page 28: ...Cod 006 0001 1260 10 07 2017 v2 14 ENGLISH WF 107 28 32 16 2 CAVO 320 MSR WF 107...

Page 29: ...V a c In C AN1 5 V 0 5 V a c In D GND GND Out E D1 IN 0 5 V d c In F AN2 10 V 0 10 V a c In G D3 OUT 0 5 V d c Out H AN1 10 V 0 10 V a c In I D2 IN 0 5 V d c In J RC Not used K Not used L Not used M N...

Page 30: ...Cod 006 0001 1260 10 07 2017 v2 14 ENGLISH WF 107 30 32 16 3 3 RC05 ELECTRICAL DIAGRAM 16 3 4 RC06 ELECTRICAL DIAGRAM 16 4 PUSH PULL OPTIONAL Pin Name Voltage 1 0 V 3 42 V d c...

Page 31: ...WF 107 Cod 006 0001 1260 10 07 2017 v2 14 ENGLISH 0 31 32...

Page 32: ...Cod 006 0001 1260 10 07 2017 v2 14 ENGLISH WF 107 32 32...

Reviews: