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5111232A OI-II Webasto Next

3

Unit description

Fig. 1 Example type plate for Webasto Next (11kW version)

These operating and installation instructions describe the
Webasto Next charging station with rigidly connected cable.
The exact unit description, corresponding to the material num-
ber which comprises a seven-digit number and one letter, is in-
dicated on the type label of the charging station.

3.1

Printing additional "Scan & Charge" QR
codes

If the current QR code for your charging station is no longer
readable, you can generate a new copy using the product de-
tails and the serial number of your charging station.

1.

Click on the following URL to add the QR code generator
extension to your Chrome browser.

https://chrome.google.com/webstore/detail/qr-code-
generator/afpbjjgbdimpioenaedcjgkaigggcdpp

2.

In your Chrome browser, click on the new   icon at the
top right.

3.

Enter the details of your charger in the following format.
This information can be found on the type plate on your
charger, for example (cf. Fig. 1):

PROD:[

Part number];

SERIAL:[

Serial number]

– Example: 

PROD:5111089C;SERIAL:NEXT-WS123456

4.

Click Download to download the generated PNG file.

5.

You can optionally insert the PNG file into a Word docu-
ment.

6.

Print 

Exportierte_qrcode_image_600.png

 / the 

Word

file

.

3.2

Description of data interface
connections

1

2

Fig. 2

Legend

1

RJ 45 (LAN)

2

Connector for CP and floating contacts.

With the cover open, the data interfaces can be found on the
left-hand side in the connection area. This area is separated
from the power supply area.

3.2.1

ModBus

The Webasto Next is set up for the use of an extended energy
management system via a higher-level electricity meter. This
function can be implemented through performing a software
update (software available ~Q4 2021).
The following ModBus meters are planned for the next software
update:

l

Siemens PAC2200

l

Janitza UM G806 + 806-EC1 MODULE

l

Carlo Gavazzi EM24

l

TQ EM420

l

TQ EM300

A current overview of compatible meters can be found at 

ht-

tps://webasto-charging.com/documentation

.

See online configuration manual: 

https://webasto-char-

ging.com/documentation

)

3.2.2

LAN

For connecting the charging station to the network infrastruc-
ture at the installation location. The charging station can be
configured and controlled using this connection (prerequisite:
connection to the back end or to the local energy management
system). A CAT 7 network cable or higher is recommended. If
you want to implement multiple functions via the LAN interface
(e.g. ModBus and Ethernet), a network switch can be connected
in the incoming circuit of the building wiring system.

3.2.3

WLAN

After completing the start process of the charging station, you
have the option to connect a WLAN-enabled computer or mo-
bile device to the charging station hotspot (standard configura-
tion via Webasto Charger Setup app).
Only the configuration interface can be opened using the estab-
lished connection.

3.2.4

Control cable (Control Pilot)

There also is a data line in the charging cable together with the
power supply lines and is known as a CP (control pilot) line. This
line (black-white) is inserted into the push-in terminal (contact 1)
on the CP connection. This applies to installing the original char-
ging cable and also to replacing the charging cable. See also
chapter 8.3.1, "Connecting the charging cable" on page 11.

4
3
2
1

CP

Fig. 3

Summary of Contents for Next

Page 1: ...Operating and Installation instructions Webasto Next English ...

Page 2: ...rtation and storage 7 5 Scope of delivery 7 6 Required tools 7 7 Quick Start Guide 8 8 Installation and electrical connection 9 8 1 Requirements installation space 9 8 2 Criteria for the electrical connection 10 8 3 Installation 10 8 4 The electrical connection 12 8 5 LAN cable 13 8 6 Active power increase 13 8 7 DIP switch settings 13 8 8 Initial start up 14 9 Assembly 15 10 Settings 16 10 1 Dim ...

Page 3: ...ext charging station is designed for charging electric vehicles in accordance with IEC 61851 1 charge mode 3 In this charge mode the charging station ensures l The voltage is not applied before the vehicle has been con nected correctly l The maximum power is calibrated 1 4 Use of symbols and highlighting DANGER This signal word denotes a hazard with a high degree of risk which if not avoided may l...

Page 4: ...ing use l Ensure only persons who have read these operating in structions have access to the charging station WARNING l When not in use store the charging cable in the desig nated holder and lock the charging coupling in the re mote dock Loosely wind the charging cable around the remote dock making sure the cable does not touch the floor l You must make sure that the charging cable and coup ling c...

Page 5: ...r supply l Do not connect a vehicle during initial start up of the charging station l Make sure that the correct supply cable is used for the power connection l Do not leave the charging station unattended with the cover open l Change DIP switch settings only with the power off l Register with the power supply company as required 2 5 Safety information for initial start up WARNING l Initial start ...

Page 6: ...to Next is set up for the use of an extended energy management system via a higher level electricity meter This function can be implemented through performing a software update software available Q4 2021 The following ModBus meters are planned for the next software update l Siemens PAC2200 l Janitza UM G806 806 EC1 MODULE l Carlo Gavazzi EM24 l TQ EM420 l TQ EM300 A current overview of compatible ...

Page 7: ... Screw 6 x 70 T25 2 l Screw 6 x 90 T25 2 l Washer 12 x 6 4 mm DIN 125 A2 4 l Screw 3 x 20 mm T10 2 replacement screws 2 l Mounting bracket 1 l Cable bushing one is custom made 2 Installation kit for charging cable l Spiral antikink protection 1 l Cable tie 1 l Strain relief clamp 1 l Screw 6 5 x 25 mm T25 for fastening the strain relief clamp 2 Important Information on Operating and Installa tion ...

Page 8: ...the wall box The QR codes should be removed and kept Download the required Apps Open the Webasto Charger Setup app and configure your charging station 1 2 Webasto Charger Setup Webasto ChargeConnect 4 5 6 Scan the QR code on the label in the Quick Start Guide or type in the Wi Fi password manually Open the ChargeConnect app and follow the steps to connect the charging station to the ChargeConnect ...

Page 9: ...go to https apps apple com Apple App Store or https play google com Google Play Store as appropri ate 8 1 Requirements installation space The following points must be taken into account when selecting the installation location for the Webasto Next l The lower edge of the enclosed mounting template must be at a minimum distance of 90 cm above the ground dur ing installation See Fig 13 l If several ...

Page 10: ...bination RCBO according to EN 61009 1 can be used The aforemen tioned parameters apply for this circuit breaker combination 8 2 3 Mains isolation device The charging station does not have its own main ON OFF switch The protective devices installed in the power supply sys tem are therefore also used to disconnect the power supply 8 3 Installation See also chapter 9 Installation on page 15 The suppl...

Page 11: ...tion Do not overtighten screws u The strain relief clamp must be flush when securely screwed in NOTE Perform a tension test on the charging cable to make sure that the cable cannot move u Screw the antikink protection spiral onto the sealing clip with a torque of 4 Nm u Using the slot head screwdriver 3 5 mm connect the indi vidual cable ends according to the specification in the illus tration Fig...

Page 12: ...Fig 8 on the left terminal block with the IN label NOTE Make sure to connect them using the correct connec tion sequence for a right rotating field u To do this insert the screwdriver in the designated upper opening of the spring relief for the terminal block and open the clamping spring u Now insert the individual wire into the designated connec tion opening of the terminal block lower opening u ...

Page 13: ...safe isolation from the power supply DIP switches configure the current setting of the charging sta tion DIP switches determine the maximum current The current can be adjusted in 1 A increments using the Charger Setup app up to the maximum value that is configured by the DIP switch ON 1 OFF 0 Fig 10 DIP switch left ON 1 DIP switch right OFF 0 DIP switch factory setting D1 D2 D3 D4 D5 D6 Off Off Of...

Page 14: ...rectly tightened and every clamp is correctly engaged u Fit the lower cover u Secure the bottom cover with the mounting screws care fully tighten the mounting screws to the stop See Fig 5 u Switch on power supply Start sequence is activated duration up to 60 seconds White chase light running up and down See Fig 11 op erating status N2 WCH000077A Fig 11 u Perform initial operation check and record ...

Page 15: ...Assembly 9 5111232A OI II Webasto Next 15 23 9 Assembly 116 mm 447 mm 225 mm Fig 12 70 WCH000026A 1 2 2 1 Fig 13 1 Hole for cable to building wiring system 2 Hole for LAN cable ...

Page 16: ...dicator 2 Charging cable holder 3 Charging coupling holder 4 Installation cover 11 2 LED indicators 11 2 1 LED operating indicator WCH000077A Fig 15 Operating indicator Description N1 LED not lit Charging station is off N2 White chase light running up and down Charging station is starting up N3 LED is green Charging station is on standby N4 LED pulsing blue Charging station being used charging veh...

Page 17: ...the voltage or system monit oring Danger of fatal electric shock Switch off and secure the power supply to the charging station Only then unplug the cable from the vehicle Contact the Webasto Charging Hotline You can find this on our website at www webasto char ging com 11 3 Start charging In what follows Freecharging enabled describes the beha viour specified during installation For Freecharging ...

Page 18: ...g QR codes You can keep your QR codes in your wallet or in the en trance area of your home to enable charging processes in the locked state For more details see the Webasto ChargeConnect app 12 Decommissioning the product A decomissioning shall be carried out only by an electrician u Disconnect the power supply u Electrically disconnect the charging station u Disposal see chapter 15 Disposal on pa...

Page 19: ...ctioning equipment to be reused or valuable constitu ent parts of broken equipment to be recycled The aim of this is to contribute to more efficient use of resources and more sus tainable development Moreover it is only through separate col lection that hazardous elements of the equipment such as CFCs or mercury can undergo sufficient treatment thereby avoiding negative impacts on the environment ...

Page 20: ...ductor cross section Cross section of the connection cable Cu taking into account the local require ments and standards 6 or 10 mm for 16 A and 10 mm for 32 A Charging cable Type 2 charging cable up to 32 A 400 V AC as per EN 62196 1 and EN 62196 2 Length 4 5 m 7 m cable suspension and plug socket integrated Output voltage V AC 230 400 Max charging capacity kW 11 or 22 Authentication l Scan Charge...

Page 21: ...ds and guidelines l CE conformity l 2014 53 EU Radio Equipment Directive l 2011 65 EU RoHS Directive l 2001 95 EG Product Safety Directive l 2012 19 EU Waste Electrical and Electronic Equipment Directive l 1907 2006 REACH regulation Back end integration Webasto ChargeConnect connection of third party back ends via Webasto ChargeConnect in development Tested compatible energy management sys tems EM...

Page 22: ...d against coming into contact with external heat sources water dirt and chemicals The charging cable and coupling has been protected against being driven over trapped or any other mechanical haz ards The customer user was informed how the Webasto Next voltage is switched off with the installation side protective devices Charging station requirements The cable bushing for the mains lead and signal ...

Page 23: ...ntation in another language please locate and contact your local Webasto dealer You can find your nearest dealer at https dealerlocator webasto com en int www webasto com 5111232A Unsere Webasto Charging Hotline finden Sie unter www webasto charging com Webasto Roof Components SE Kraillinger Str 5 82131 Stockdorf Germany ...

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