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2 | Safety

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5111232A OI-II Webasto Next

2

Safety

2.1

General information

The device must only be used in a technically faultless condition.
Any malfunctions that adversely affect the safety of persons or
of the device must be immediately rectified by a qualified elec-
trician in accordance with nationally applicable regulations.

NOTE

It is possible that the signalling in the vehicle differs
from that described here. Always read the operating in-
structions of the respective vehicle manufacturer and al-
ways observe these.

2.2

General safety information

l

Hazardous voltages are present within the casing.

l

The charging station does not have its own main ON/
OFF switch. The protective devices installed in the
power supply system are therefore also used to discon-
nect the power supply.

l

Check charging station for visual damage before use.
Do not use the charging station if damaged.

l

Installation, electrical connection and initial operation
of the charging station must only be carried out by an
electrician.

l

Do not remove the cover of the installation area whilst
in operation.

l

Do not remove markings, warning symbols and the
type label from the charging station.

l

The charging cable must only be replaced by an elec-
trician in accordance with the installation instructions.

l

It is strictly prohibited to connect other equipment/
devices to the charging station.

l

Make sure that the charging cable and coupling can-
not be driven over, trapped and are protected from
any other hazards.

l

Immediately notify Webasto Customer Service if the
charging station, charging cable or the charging coup-
ling are damaged. Do not continue using the charging
station.

l

Prevent the charging cable and coupling from coming
in contact with external heat sources, water, dirt and
chemicals.

l

The Webasto Next charging station also meters the
plug-in cycles of the charge coupling for service pur-
poses and after 10,000 plug-in cycles, displays a note
on the web interface that an electrician needs to in-
spect the plug contacts on the charge coupling for any
signs of wear. If any signs of wear are discovered, the
electrician must replace the affected charging cables
with genuine Webasto spare parts.

l

Do not attach extension cables or adapters to the
charging cable.

l

Remove the charging cable by pulling on the charging
coupling only.

l

Never clean the charging station with a high-pressure
cleaner or similar device.

l

Switch off the power supply before cleaning the char-
ging sockets.

l

The charging cable must not be subjected to any strain
during use.

l

Ensure only persons who have read these operating in-
structions have access to the charging station.

WARNING

l

When not in use, store the charging cable in the desig-
nated holder and lock the charging coupling in the re-
mote dock. Loosely wind the charging cable around
the remote dock making sure the cable does not touch
the floor.

l

You must make sure that the charging cable and coup-
ling cannot be driven over, trapped and are protected
from all other hazards.

2.3

Safety information for installation

l

The instructions in this document and the "Important
Information on Operating and Installation Instructions"
must be followed for safe installation.

l

You must comply with the locally applicable require-
ments regarding electrical installations, fire protection,
safety regulations, and escape routes at the intended
installation location.

l

Only use the supplied installation material.

l

When open, ESD (electrostatic discharge) precautions
must be taken properly to avoid electrostatic dis-
charge.

l

When handling electrostatically sensitive boards, wear
grounded antistatic wrist straps and properly observe
ESD safety precautions. Wrist straps must only be used
when mounting and connecting the loading unit. Wrist
straps must never be worn on a live Webasto Next.

l

Electricians must be properly grounded during installa-
tion of the Webasto Next.

l

Do not install the Webasto Next in an explosion sensit-
ive area (Ex Zone).

l

Install the Webasto Next in such a way that the char-
ging cable does not block any passageways.

l

Do not install the Webasto Next in areas subject to
ammonia or air containing ammonia.

l

Do not install the Webasto Next in a location where
falling objects may damage it.

l

The Webasto Next is suitable for use indoors as well as
outdoors.

l

Do not install the Webasto Next in the vicinity of water
jets, such as car-wash installations, high-pressure
cleaners or garden hoses.

l

Protect the Webasto Next against damage caused by
sub-zero temperatures, hail or similar. We would like
to refer you to our IP protection class at this juncture
(IP54).

l

The Webasto Next is suitable for use in areas without
access restrictions.

l

Protect the Webasto Next from direct sunlight. The
charging current may be reduced at high temperat-
ures, or charging may be disabled completely.
The operating temperature of the 11 kW version is
-30°C to +55°C.
The operating temperature of the 22 kW version is
-30°C to +45°C.

l

The installation location of the Webasto Next should
ensure that vehicles cannot inadvertently collide with
it. Protective measures must be implemented if the
possibility of damage cannot be ruled out.

l

Do not put the Webasto Next into operation if it has
been damaged during installation; a replacement will
be required.

Summary of Contents for Next

Page 1: ...Operating and Installation instructions Webasto Next English ...

Page 2: ...rtation and storage 7 5 Scope of delivery 7 6 Required tools 7 7 Quick Start Guide 8 8 Installation and electrical connection 9 8 1 Requirements installation space 9 8 2 Criteria for the electrical connection 10 8 3 Installation 10 8 4 The electrical connection 12 8 5 LAN cable 13 8 6 Active power increase 13 8 7 DIP switch settings 13 8 8 Initial start up 14 9 Assembly 15 10 Settings 16 10 1 Dim ...

Page 3: ...ext charging station is designed for charging electric vehicles in accordance with IEC 61851 1 charge mode 3 In this charge mode the charging station ensures l The voltage is not applied before the vehicle has been con nected correctly l The maximum power is calibrated 1 4 Use of symbols and highlighting DANGER This signal word denotes a hazard with a high degree of risk which if not avoided may l...

Page 4: ...ing use l Ensure only persons who have read these operating in structions have access to the charging station WARNING l When not in use store the charging cable in the desig nated holder and lock the charging coupling in the re mote dock Loosely wind the charging cable around the remote dock making sure the cable does not touch the floor l You must make sure that the charging cable and coup ling c...

Page 5: ...r supply l Do not connect a vehicle during initial start up of the charging station l Make sure that the correct supply cable is used for the power connection l Do not leave the charging station unattended with the cover open l Change DIP switch settings only with the power off l Register with the power supply company as required 2 5 Safety information for initial start up WARNING l Initial start ...

Page 6: ...to Next is set up for the use of an extended energy management system via a higher level electricity meter This function can be implemented through performing a software update software available Q4 2021 The following ModBus meters are planned for the next software update l Siemens PAC2200 l Janitza UM G806 806 EC1 MODULE l Carlo Gavazzi EM24 l TQ EM420 l TQ EM300 A current overview of compatible ...

Page 7: ... Screw 6 x 70 T25 2 l Screw 6 x 90 T25 2 l Washer 12 x 6 4 mm DIN 125 A2 4 l Screw 3 x 20 mm T10 2 replacement screws 2 l Mounting bracket 1 l Cable bushing one is custom made 2 Installation kit for charging cable l Spiral antikink protection 1 l Cable tie 1 l Strain relief clamp 1 l Screw 6 5 x 25 mm T25 for fastening the strain relief clamp 2 Important Information on Operating and Installa tion ...

Page 8: ...the wall box The QR codes should be removed and kept Download the required Apps Open the Webasto Charger Setup app and configure your charging station 1 2 Webasto Charger Setup Webasto ChargeConnect 4 5 6 Scan the QR code on the label in the Quick Start Guide or type in the Wi Fi password manually Open the ChargeConnect app and follow the steps to connect the charging station to the ChargeConnect ...

Page 9: ...go to https apps apple com Apple App Store or https play google com Google Play Store as appropri ate 8 1 Requirements installation space The following points must be taken into account when selecting the installation location for the Webasto Next l The lower edge of the enclosed mounting template must be at a minimum distance of 90 cm above the ground dur ing installation See Fig 13 l If several ...

Page 10: ...bination RCBO according to EN 61009 1 can be used The aforemen tioned parameters apply for this circuit breaker combination 8 2 3 Mains isolation device The charging station does not have its own main ON OFF switch The protective devices installed in the power supply sys tem are therefore also used to disconnect the power supply 8 3 Installation See also chapter 9 Installation on page 15 The suppl...

Page 11: ...tion Do not overtighten screws u The strain relief clamp must be flush when securely screwed in NOTE Perform a tension test on the charging cable to make sure that the cable cannot move u Screw the antikink protection spiral onto the sealing clip with a torque of 4 Nm u Using the slot head screwdriver 3 5 mm connect the indi vidual cable ends according to the specification in the illus tration Fig...

Page 12: ...Fig 8 on the left terminal block with the IN label NOTE Make sure to connect them using the correct connec tion sequence for a right rotating field u To do this insert the screwdriver in the designated upper opening of the spring relief for the terminal block and open the clamping spring u Now insert the individual wire into the designated connec tion opening of the terminal block lower opening u ...

Page 13: ...safe isolation from the power supply DIP switches configure the current setting of the charging sta tion DIP switches determine the maximum current The current can be adjusted in 1 A increments using the Charger Setup app up to the maximum value that is configured by the DIP switch ON 1 OFF 0 Fig 10 DIP switch left ON 1 DIP switch right OFF 0 DIP switch factory setting D1 D2 D3 D4 D5 D6 Off Off Of...

Page 14: ...rectly tightened and every clamp is correctly engaged u Fit the lower cover u Secure the bottom cover with the mounting screws care fully tighten the mounting screws to the stop See Fig 5 u Switch on power supply Start sequence is activated duration up to 60 seconds White chase light running up and down See Fig 11 op erating status N2 WCH000077A Fig 11 u Perform initial operation check and record ...

Page 15: ...Assembly 9 5111232A OI II Webasto Next 15 23 9 Assembly 116 mm 447 mm 225 mm Fig 12 70 WCH000026A 1 2 2 1 Fig 13 1 Hole for cable to building wiring system 2 Hole for LAN cable ...

Page 16: ...dicator 2 Charging cable holder 3 Charging coupling holder 4 Installation cover 11 2 LED indicators 11 2 1 LED operating indicator WCH000077A Fig 15 Operating indicator Description N1 LED not lit Charging station is off N2 White chase light running up and down Charging station is starting up N3 LED is green Charging station is on standby N4 LED pulsing blue Charging station being used charging veh...

Page 17: ...the voltage or system monit oring Danger of fatal electric shock Switch off and secure the power supply to the charging station Only then unplug the cable from the vehicle Contact the Webasto Charging Hotline You can find this on our website at www webasto char ging com 11 3 Start charging In what follows Freecharging enabled describes the beha viour specified during installation For Freecharging ...

Page 18: ...g QR codes You can keep your QR codes in your wallet or in the en trance area of your home to enable charging processes in the locked state For more details see the Webasto ChargeConnect app 12 Decommissioning the product A decomissioning shall be carried out only by an electrician u Disconnect the power supply u Electrically disconnect the charging station u Disposal see chapter 15 Disposal on pa...

Page 19: ...ctioning equipment to be reused or valuable constitu ent parts of broken equipment to be recycled The aim of this is to contribute to more efficient use of resources and more sus tainable development Moreover it is only through separate col lection that hazardous elements of the equipment such as CFCs or mercury can undergo sufficient treatment thereby avoiding negative impacts on the environment ...

Page 20: ...ductor cross section Cross section of the connection cable Cu taking into account the local require ments and standards 6 or 10 mm for 16 A and 10 mm for 32 A Charging cable Type 2 charging cable up to 32 A 400 V AC as per EN 62196 1 and EN 62196 2 Length 4 5 m 7 m cable suspension and plug socket integrated Output voltage V AC 230 400 Max charging capacity kW 11 or 22 Authentication l Scan Charge...

Page 21: ...ds and guidelines l CE conformity l 2014 53 EU Radio Equipment Directive l 2011 65 EU RoHS Directive l 2001 95 EG Product Safety Directive l 2012 19 EU Waste Electrical and Electronic Equipment Directive l 1907 2006 REACH regulation Back end integration Webasto ChargeConnect connection of third party back ends via Webasto ChargeConnect in development Tested compatible energy management sys tems EM...

Page 22: ...d against coming into contact with external heat sources water dirt and chemicals The charging cable and coupling has been protected against being driven over trapped or any other mechanical haz ards The customer user was informed how the Webasto Next voltage is switched off with the installation side protective devices Charging station requirements The cable bushing for the mains lead and signal ...

Page 23: ...ntation in another language please locate and contact your local Webasto dealer You can find your nearest dealer at https dealerlocator webasto com en int www webasto com 5111232A Unsere Webasto Charging Hotline finden Sie unter www webasto charging com Webasto Roof Components SE Kraillinger Str 5 82131 Stockdorf Germany ...

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