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8 | Installation and electrical connection

12 / 23

5111232A OI-II Webasto Next

8.4

The electrical connection

u

Check and make sure that the lead is tension-free and meas-
ures have been taken to secure against being switched on.

u

Check and comply with all the requirements necessary for
the connection and mentioned previously in these instruc-
tions.

u

Take the cable gland grommets from the supplied material.

u

Slide the cable bushing over the lead.

NOTE

Ensure that the insertion aid for the grommet is on the
back of the charging station when in the final installed
state, however, do not position it in the housing lead-
through yet.

u

If a data line is also to be connected, use the second sup-
plied cable gland grommet and repeat the above-mentioned
step.

u

Remove the sheathing of the lead.

u

If a rigid lead is used, bend the individual wires paying at-
tention to the minimum bend radiuses so that it is possible
to connect them to the terminals without significant mech-
anical stress.

u

Remove the insulation from the individual wires as shown in
the illustration. (Note: Avoid damage to the conductor).

L3 L2 L1 N

PE PE

N L1 L2 L3

18 mm

L3/IN

L2/IN

L1/IN

N/IN

PE

PE

N/OUT L1/OUT L2/OUT L3/OUT

IN

OUT

230 - 400 VAC

Fig. 8

IN

Power cable connections

OUT

Charging cable connections

u

Using the slot-head screwdriver (3.5 mm), connect the indi-
vidual cable ends according to the specification in the illus-
tration (Fig. 8) on the left terminal block with the "IN" label.

NOTE

Make sure to connect them using the correct connec-
tion sequence for a right rotating field.

u

To do this, insert the screwdriver in the designated upper
opening of the spring relief for the terminal block and open
the clamping spring.

u

Now insert the individual wire into the designated connec-
tion opening of the terminal block (lower opening).

u

Then remove the screwdriver again and perform a tension
test to ensure that the individual wires are clamped properly
and fully and no exposed copper areas are visible.

NOTE

If multiple charging stations are connected to a com-
mon main power supply point, there is a risk of over-
load.

 A phase rotation must be provided and adapted to

the connection configuration of the charging station.
See online configuration manual: https://webasto-char-
ging.com/documentation.

u

Insert the data line into the designated connection in the
connection area. See chapter 3.2.4, "Control cable (Control
Pilot)" on page 6
 and Fig. 3.

u

Remove any soiling such as insulation trimmings out of the
connection area.

u

Check again for firm attachment of all wires in the corres-
ponding terminal.

u

Next position the cable bushing in the housing lead-
through.

NOTE

Make sure there are no air gaps between the housing
and the cable bushing.

8.4.1

The electrical connection in split-phase systems

Terminal configuration:

Supply lead

Terminal block

L1

L1

L2

Neutral

DIP switch configuration: D6 = 0 (OFF)

NOTE

This terminal configuration does not define the unbal-
ance load limit.

NOTE

Supply lead: a maximum of 230 V is permitted between
L1 and L2.

Summary of Contents for Next

Page 1: ...Operating and Installation instructions Webasto Next English ...

Page 2: ...rtation and storage 7 5 Scope of delivery 7 6 Required tools 7 7 Quick Start Guide 8 8 Installation and electrical connection 9 8 1 Requirements installation space 9 8 2 Criteria for the electrical connection 10 8 3 Installation 10 8 4 The electrical connection 12 8 5 LAN cable 13 8 6 Active power increase 13 8 7 DIP switch settings 13 8 8 Initial start up 14 9 Assembly 15 10 Settings 16 10 1 Dim ...

Page 3: ...ext charging station is designed for charging electric vehicles in accordance with IEC 61851 1 charge mode 3 In this charge mode the charging station ensures l The voltage is not applied before the vehicle has been con nected correctly l The maximum power is calibrated 1 4 Use of symbols and highlighting DANGER This signal word denotes a hazard with a high degree of risk which if not avoided may l...

Page 4: ...ing use l Ensure only persons who have read these operating in structions have access to the charging station WARNING l When not in use store the charging cable in the desig nated holder and lock the charging coupling in the re mote dock Loosely wind the charging cable around the remote dock making sure the cable does not touch the floor l You must make sure that the charging cable and coup ling c...

Page 5: ...r supply l Do not connect a vehicle during initial start up of the charging station l Make sure that the correct supply cable is used for the power connection l Do not leave the charging station unattended with the cover open l Change DIP switch settings only with the power off l Register with the power supply company as required 2 5 Safety information for initial start up WARNING l Initial start ...

Page 6: ...to Next is set up for the use of an extended energy management system via a higher level electricity meter This function can be implemented through performing a software update software available Q4 2021 The following ModBus meters are planned for the next software update l Siemens PAC2200 l Janitza UM G806 806 EC1 MODULE l Carlo Gavazzi EM24 l TQ EM420 l TQ EM300 A current overview of compatible ...

Page 7: ... Screw 6 x 70 T25 2 l Screw 6 x 90 T25 2 l Washer 12 x 6 4 mm DIN 125 A2 4 l Screw 3 x 20 mm T10 2 replacement screws 2 l Mounting bracket 1 l Cable bushing one is custom made 2 Installation kit for charging cable l Spiral antikink protection 1 l Cable tie 1 l Strain relief clamp 1 l Screw 6 5 x 25 mm T25 for fastening the strain relief clamp 2 Important Information on Operating and Installa tion ...

Page 8: ...the wall box The QR codes should be removed and kept Download the required Apps Open the Webasto Charger Setup app and configure your charging station 1 2 Webasto Charger Setup Webasto ChargeConnect 4 5 6 Scan the QR code on the label in the Quick Start Guide or type in the Wi Fi password manually Open the ChargeConnect app and follow the steps to connect the charging station to the ChargeConnect ...

Page 9: ...go to https apps apple com Apple App Store or https play google com Google Play Store as appropri ate 8 1 Requirements installation space The following points must be taken into account when selecting the installation location for the Webasto Next l The lower edge of the enclosed mounting template must be at a minimum distance of 90 cm above the ground dur ing installation See Fig 13 l If several ...

Page 10: ...bination RCBO according to EN 61009 1 can be used The aforemen tioned parameters apply for this circuit breaker combination 8 2 3 Mains isolation device The charging station does not have its own main ON OFF switch The protective devices installed in the power supply sys tem are therefore also used to disconnect the power supply 8 3 Installation See also chapter 9 Installation on page 15 The suppl...

Page 11: ...tion Do not overtighten screws u The strain relief clamp must be flush when securely screwed in NOTE Perform a tension test on the charging cable to make sure that the cable cannot move u Screw the antikink protection spiral onto the sealing clip with a torque of 4 Nm u Using the slot head screwdriver 3 5 mm connect the indi vidual cable ends according to the specification in the illus tration Fig...

Page 12: ...Fig 8 on the left terminal block with the IN label NOTE Make sure to connect them using the correct connec tion sequence for a right rotating field u To do this insert the screwdriver in the designated upper opening of the spring relief for the terminal block and open the clamping spring u Now insert the individual wire into the designated connec tion opening of the terminal block lower opening u ...

Page 13: ...safe isolation from the power supply DIP switches configure the current setting of the charging sta tion DIP switches determine the maximum current The current can be adjusted in 1 A increments using the Charger Setup app up to the maximum value that is configured by the DIP switch ON 1 OFF 0 Fig 10 DIP switch left ON 1 DIP switch right OFF 0 DIP switch factory setting D1 D2 D3 D4 D5 D6 Off Off Of...

Page 14: ...rectly tightened and every clamp is correctly engaged u Fit the lower cover u Secure the bottom cover with the mounting screws care fully tighten the mounting screws to the stop See Fig 5 u Switch on power supply Start sequence is activated duration up to 60 seconds White chase light running up and down See Fig 11 op erating status N2 WCH000077A Fig 11 u Perform initial operation check and record ...

Page 15: ...Assembly 9 5111232A OI II Webasto Next 15 23 9 Assembly 116 mm 447 mm 225 mm Fig 12 70 WCH000026A 1 2 2 1 Fig 13 1 Hole for cable to building wiring system 2 Hole for LAN cable ...

Page 16: ...dicator 2 Charging cable holder 3 Charging coupling holder 4 Installation cover 11 2 LED indicators 11 2 1 LED operating indicator WCH000077A Fig 15 Operating indicator Description N1 LED not lit Charging station is off N2 White chase light running up and down Charging station is starting up N3 LED is green Charging station is on standby N4 LED pulsing blue Charging station being used charging veh...

Page 17: ...the voltage or system monit oring Danger of fatal electric shock Switch off and secure the power supply to the charging station Only then unplug the cable from the vehicle Contact the Webasto Charging Hotline You can find this on our website at www webasto char ging com 11 3 Start charging In what follows Freecharging enabled describes the beha viour specified during installation For Freecharging ...

Page 18: ...g QR codes You can keep your QR codes in your wallet or in the en trance area of your home to enable charging processes in the locked state For more details see the Webasto ChargeConnect app 12 Decommissioning the product A decomissioning shall be carried out only by an electrician u Disconnect the power supply u Electrically disconnect the charging station u Disposal see chapter 15 Disposal on pa...

Page 19: ...ctioning equipment to be reused or valuable constitu ent parts of broken equipment to be recycled The aim of this is to contribute to more efficient use of resources and more sus tainable development Moreover it is only through separate col lection that hazardous elements of the equipment such as CFCs or mercury can undergo sufficient treatment thereby avoiding negative impacts on the environment ...

Page 20: ...ductor cross section Cross section of the connection cable Cu taking into account the local require ments and standards 6 or 10 mm for 16 A and 10 mm for 32 A Charging cable Type 2 charging cable up to 32 A 400 V AC as per EN 62196 1 and EN 62196 2 Length 4 5 m 7 m cable suspension and plug socket integrated Output voltage V AC 230 400 Max charging capacity kW 11 or 22 Authentication l Scan Charge...

Page 21: ...ds and guidelines l CE conformity l 2014 53 EU Radio Equipment Directive l 2011 65 EU RoHS Directive l 2001 95 EG Product Safety Directive l 2012 19 EU Waste Electrical and Electronic Equipment Directive l 1907 2006 REACH regulation Back end integration Webasto ChargeConnect connection of third party back ends via Webasto ChargeConnect in development Tested compatible energy management sys tems EM...

Page 22: ...d against coming into contact with external heat sources water dirt and chemicals The charging cable and coupling has been protected against being driven over trapped or any other mechanical haz ards The customer user was informed how the Webasto Next voltage is switched off with the installation side protective devices Charging station requirements The cable bushing for the mains lead and signal ...

Page 23: ...ntation in another language please locate and contact your local Webasto dealer You can find your nearest dealer at https dealerlocator webasto com en int www webasto com 5111232A Unsere Webasto Charging Hotline finden Sie unter www webasto charging com Webasto Roof Components SE Kraillinger Str 5 82131 Stockdorf Germany ...

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