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10

5.3 Maintenance Bypass Operation

Use of the bypass key disables the safety features and safe 

operation of this instrument. It is imperative that this operation 

be performed only after the area has been tested and known to 

be safe.

NOTICE

When shipped from the factory the bypass key is shipped on 

the strap securing the key cap. Once the commissioning of the 

system has been done these should be moved to a known secure 

location. It is not advised that they be left on the strap.

To perform some maintenance operations on the CLX-Ex2 it is necessary 

to have the entire instrument powered up while the enclosure door is 

open. Under these conditions normally the Air Sentinel controller would 

determine that the enclosure is not pressurized and power will be removed 

to the measurement section of the CLX-Ex2. To allow for this situation, a 

special maintenance bypass key is supplied.
Located on the right side of the Air Sentinel controller is a knurled cap. 

Removing this cap reveals the key slot. Insert the key, push in slightly 

and turn it clockwise to engage the bypass operation. The 

TIMER & 

BYPASS

 lamps will turn RED to indicate the bypass mode. Assuming 

the area around the CLX-Ex2 has been tested and known to be safe, 

the enclosure door can now be safely opened and power will remain on 

to the entire system. The key cannot be removed while operating in the 

maintenance bypass mode.

Do not operate the CLX-Ex2 for long periods of time in the bypass 

mode. This is intended only for maintenance operations.
Do not operate the CLX-Ex2 in the bypass mode unattended.

To return the instrument to normal, safe operation, close the enclosure 

door. Ensure that the air supply is connected turn the key counter-

clockwise and remove. Replace the key cover. If the pressure in the 

cabinet has built up to a normal acceptable level, the Air Sentinel will 

show all GREEN lamps and the instrument will continue to run.

6.0 Operation

Under normal operation the Air Sentinel controller lamps will all be 

GREEN indicating safe operation. If the lamps are not GREEN, correct 

this condition first. Please refer to section 5.0 Air Sentinel Controller 

Operation.
The CLX-Ex2 Online Chlorine Monitor allows for the measurement of 

the chlorine of process water on-line. The chlorine value of the process 

water is usually reported in 

m

illigrams per 

L

iter (mg/L), these units are 

equivalent to 

P

arts 

P

er 

M

illion (PPM).

The CLX-Ex2 has two available measurement ranges, 0.00 – 10.00 

or 0.00 – 15.00 mg/L (PPM). Although the unit will display above the 

range, these readings will not be within the stated accuracy. As the 

reagents degrade due to aging, readings above the set range may 

decrease in value.

6.1 Routine Measurement

First, ensure that all plumbing and electrical connections are complete 

before continuing.
The following steps describe how to measure the value of chlorine of a 

sample using this instrument:
1.  Apply power to the instrument and allow the unit to warm up. The 

instrument may have to re-calibrate the water level sense detector. 

This WCAL or water calibration will take few minutes to perform.

2.  When a continuous process stream is flowing through the 

instrument, the instrument will display the measured chlorine level 

of the sample by displaying it on the LCD screen. In addition, the 

equivalent signal is provided on the analog (4-20 mA) output, or the 

digital (RS-485) output, depending on the options selected.

6.2  Routine Measurement with  

Remote Standby

First, ensure that all plumbing and electrical connections are complete 

before continuing.
The following steps describe how to measure the value of chlorine of a 

sample using this instrument:
1.  Apply power to the instrument. The instrument will perform a water 

calibration (WCAL). During this time the RSO contact will be closed, 

indication the system is busy. This automatic calibration is necessary 

and will only be performed once on power up.

2.  When the system has completed the WCAL, the RSO contacts will 

open indicating that it is in standby mode and is ready to take a 

measurement.

3.  Application of 24VDC to the RSI+ will initiate a read cycle. The RSO 

contacts will close to indicate the system is busy.

4.  At the completion of the cycle, the RSO contacts will open and the 

measured chlorine level of the sample will be displayed on the LCD 

screen. In addition, the equivalent signal is provided on the analog 

(4-20 mA) output, or the digital (RS-485) output, depending on the 

options selected.

The system is ready to take another measurement.

As mentioned previously the same control can be 

performed via Modbus. Setting Coil 00005 to a 1 will start a 

cycle. See 4.4.6

 Modbus Control.

WARNING

!

WARNING

!

Summary of Contents for HF scientific CLX-Ex2 Series

Page 1: ...ded Reagent Life Model CLX Ex2 28034 IOM HF CLX Ex2 28920 WARNING Read this Manual BEFORE using this equipment Failure to read and follow all safety and use information can result in death serious per...

Page 2: ...7 1 Slope gain Calibration Procedure 12 7 2 Zero offset Calibration Procedure 12 7 3 Restore Factory Settings 12 8 0 Instrument Configuration CONFIG mode 13 8 1 Setting the 4 20 mA 13 8 2 Configuring...

Page 3: ...stances icons or symbols have been added to give further clarification to the instructions Refer to the Table of Contents to easily find specific topics and to learn about unfamiliar terms This manual...

Page 4: ...d Communications Port Bi directional RS 485 with Modbus Water Pressure Integral pressure regulator 0 34 bar 5 0 PSI to 10 3 bar 150 PSI Flow Rate to Waste 200 400 ml min Operating Temperature 0 C 55 C...

Page 5: ...nters the option or mode that is highlighted or chosen The and buttons are used to change settings The PRIME and SERVICE buttons are dedicated controls The PRIME will start 75 reagent pump pulses to p...

Page 6: ...LX Ex2 should be removed If the CLX Ex2 is to be turned off it is recommended that the instrument be placed in SERVICE mode before removing power This ensures that the cuvette is emptied and the flow...

Page 7: ...more information on this feature refer to sections 4 4 4 Remote Standby Connections and 6 2 Routine Measurement with Remote Standby 3 5 The Reagent Cooler A reagent cooler is provided for the 125 ml i...

Page 8: ...l terminals are designed to accept wires in the range of 14 28 AWG All wires should be stripped to a length of 6 mm For line power connections refer to the companion manual Catalog No 28749 4 4 1 RS 4...

Page 9: ...on of the main enclosure with clean dry air Should this air supply pressure fail the PRESSURE lamp on the Air Sentinel unit will turn RED and power to the rest of the instrument is disconnected 5 1 St...

Page 10: ...chlorine of process water on line The chlorine value of the process water is usually reported in milligrams per Liter mg L these units are equivalent to Parts Per Million PPM The CLX Ex2 has two avail...

Page 11: ...is the number to be changed Use the or arrows to select the first of the three numbers in the code and then press the button to accept the first number of the code Now enter the second number in the...

Page 12: ...size of the change that can be made to a current reading The upper limit is the current reading times 1 5 The lower limit is the current reading divided by 1 5 Ensure a reading is posted to the displ...

Page 13: ...vel ERLV The first prompt will be the chlorine limit assigned to the 4 mA output level Select the chlorine level to assign to the 4MA using the and buttons Once the desired level has been set press th...

Page 14: ...he desired UNIT using the and buttons and press the button to accept it 8 8 Averaging and Filtering The CLX Ex2 can display and output averaged readings to help smooth out the response and eliminate l...

Page 15: ...generally not used in ballast water applications and should be set to OFF The instrument requires 110 seconds to complete its normal operations when the WCON is turned On at the factory cycle time the...

Page 16: ...Additional Features and Options 9 1 RS 485 Outputs The CLX Ex2 has the capability to operate in two different RS 485 modes Included are a simple communication mode and Modbus communications Both mode...

Page 17: ...tor can correct and the unit must be returned to the factory for service see section 10 6 These failures consist of failures in the CPU A D EEPROM or other devices internal to the instrument The queue...

Page 18: ...pare Buffer Cap Assembly 1 Spare Indicator Cap Assembly 8 Pump Tubes 1 Spare Cuvette Two replacement sets of reagent cap tubing assemblies are supplied with the CLX Ex2 one for the buffer and one for...

Page 19: ...rning the knurled top clockwise until the cuvette is held securely 5 Check the drawing on the following page to ensure correct installation 6 Return to operation as described T Strainer Cleaning The T...

Page 20: ...s 11 4 Check Valve Flushing Kit Sometimes upon initial commissioning the check valves stick and require manual priming This should not be needed after commissioning Be careful when using this kit to u...

Page 21: ...replacement parts Accessory Catalog Number Photo Reagent Kit Total Chlorine 12 month supply 09991 Air Sentinel Purge Control Operating Manual 28749 N A Operating Manual CLX Ex2 28920 N A Tubing Cuvet...

Page 22: ...es and replacement parts To order any accessory or replacement part please contact the HF scientific Customer Service Department If for any reason technical assistance is needed regarding this instrum...

Page 23: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 24: ...dy for breach of warranty and the Company shall not be responsible for any incidental special or consequential damages including without limitation lost profits or the cost of repairing or replacing o...

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