Watt Drive L2500 Series Manual Download Page 3

 

 

 

 

 

 

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Please read this manual carefully before you install and operate an L2500 series inverter 

and observe all of the instructions given in there. This manual may also serve as a 

reference guide and therefore should always be kept at hand.

   

!

 

DANGER!

  

This message indicates a situation which may lead to serious injury or even 

death if the instruction is not observed. 

!

 

CAUTION! 

 

This message indicates a situation which may lead to minor or moderate 

injury, or damage of    product. 

!

 

HAZARDOUS HIGH VOLTAGE!

 

Motor control equipment or electronic controllers are connected to hazardous 

line voltages.   

When servicing drives and electronic controllers there might exist exposed 

components with cases or protrusions at or above line potential. 

Extreme care should be taken to protect against shock. 

For these reasons, the following safety guidelines should be observed: 

 Stand on an insulating pad and make it a habit to use only one hand when 

checking components. Disconnect power before checking controllers or 

performing maintenance. Be sure that equipment is grounded properly. Wear 

safety glasses whenever working on an electronic controller or rotating 

electrical equipment. 

!

 DANGER! 

 

This equipment should be installed, adjusted and serviced only by qualified electrical 

maintenace personel familiar with the construction and operation of the equipment 

and the hazards involved. Failure to observe this precaution could result in bodily 

injury. 

!

 CAUTION! 

 

These instructions should be read and clearly understood before working on L2500 

series equipment. 

!

 DANGER! 

 

The user is responsible that all driven machinery, drive train mechanism not        

supplied by WATT Drive Antriebstechnik    and process line material are capable of safe 

operation at an applied frequency of 150% of the maximum selected frequency range to 

the AC motor. Failure to do so can result in destruction of equipment and injury to 

personnel should a single point failure occur. 

!

 DANGER! 

 

HAZARD OF ELECTRICAL SHOCK. DISCONNECT INCOMING POWER BEFORE 

WORKING ON THIS CONTROL. 

  Do not connect or disconnect wires and connectors while power is applied to the 

circuit.    Maintenance must be performed by qualified technicians.     

!

 DANGER! 

 

 

A charge may still remain in the DC-link capacitor with hazardous voltages even if the 

power has been turned off.    To avoid personal injury, please ensure that power has 

turned off before operating AC drive and wait ten minutes for capacitors to discharge 

to safe voltage levels. 

!

 CAUTION! 

Proper grounds, disconnecting devices (e.g. fuses) and other safety devices and 

their location are the responsibility of the user and are not provided by WATT Drive.

Summary of Contents for L2500 Series

Page 1: ...FREQUENCY INVERTER Series L2500 MANUAL...

Page 2: ...nsation WATT DRIVE NORD GmbH Eickelstra e 4 D 59759 Arnsberg Germany EUROPE Tel 49 2932 96 81 0 Fax 49 2932 96 81 81 e mail info wattdrive de Web www wattdrive de WATT DRIVE S D GmbH Walkenm hleweg 49...

Page 3: ...justed and serviced only by qualified electrical maintenace personel familiar with the construction and operation of the equipment and the hazards involved Failure to observe this precaution could res...

Page 4: ...ply with the laws of the country where the AC drive is to be installed Refer to Basic Wiring Diagram Chapter 3 CAUTION The final enclosures of the AC drive must comply with EN50178 Live parts shall be...

Page 5: ...installation Chapter 3 wiring Chapter 4 digital keypad operation Chapter 5 parameters Chapter 6 maintenance and inspections Chapter 7 troubleshooting and fault information Chapter 8 summary of paramet...

Page 6: ...iving Check to make sure that the package includes an AC drive the User Manual and rubber bushings Inspect the unit to insure it was not damaged during shipment Make sure that the part number indicate...

Page 7: ...ons Operation Air Temperature 10 C to 40 C 14 F to 104 F Relative Humidity 0 to 90 no condensation allowed Atmosphere pressure 86 kPa 0 86 bar to 106 kPa 1 06 bar Installation Site Altitude below 1000...

Page 8: ...drive vertically and do not restrict the air flow to the heat sink fins Non Ventilated Enclosures When selecting non ventilated enclosures for the L2500 series please consider the following minimum d...

Page 9: ...ers Laboratories cUL listed and therefore comply with the requirements of the National Electrical Code NEC and the Canadian Electrical Code CEC WATT Drive GmbH also declare the conformity of all L2500...

Page 10: ......

Page 11: ...as to be kept to less than 50m When using motor cables longer than 50m L2500 motor filters should be installed Directions for installing filters can be found in the L2500 installation manual Seperate...

Page 12: ...ld and PE potential you can realise with a metal PG screw connection or a metallic mounting clip Use only copper mesh cable CY with 85 coverage The shielding should not be interrupted at any point in...

Page 13: ...ion The filter must be solidly and permanently connected with the ground potential so as to preclude the danger of electric shock upon touching the filter if a fault occurs You can achieve this by con...

Page 14: ...3 1 Basic Wiring Diagram Users must connect wiring according to the following circuit diagram shown below 4 7k 47K 4 7k 4 7k 4 7k 4 7k 4 7k Please refer to 3 4 for detail NPN J2 PNP DI1 DI2 DI3 DI4 DI...

Page 15: ...resistance less than 100 RA RB RC Please refer to 3 4 for detail Multi function Photocoupler output below 48VDC 50mA Factory default Indicates during operation AFO GND Potentiometer 1K DC 0 10V Analo...

Page 16: ...ro phase Reactor Ferrite Core Common Choke Optional Zero phase reactors are used to reduce radio noise specify when the audio equipments installed near the inverter Good effective for noise reduction...

Page 17: ...1 DC Reactor Braking Resitor Ground 2 Terminal Explanations Terminal Symbol Explanation of Terminal Function R L1 S L2 T L3 AC line input terminals three phase L L1 N L2 AC line input terminals singl...

Page 18: ...D Analog voltage current freq command 0 to 10 V Max Output Frequency Input or 4 to 20mA Max Output Frequency Input AF0 GND Analog frequency current meter 0 to 10 V Max output Frequency Output DI1 GND...

Page 19: ...rds and keep them as short as possible 7 Multiple L2500 units can be installed in one location All the units should be grounded directly to a common ground terminal The L2500 ground terminals may also...

Page 20: ...Filter Inductance Capacitance or R C Filter Resistance Capacitance 16 When using a GFCI Ground Fault Circuit Interrupt select current sensor with not less than 200mA and not less than 0 1 second dete...

Page 21: ...ters and enter information UP and DOWN Key Sets the parameter number or changes the numerical data such as the freq reference MODE Mode By pressing the mode key repetitively the display will show stat...

Page 22: ...he counter value C The internal PLC process step currently being performed The DC BUS voltage The output voltage The specified parameter group The specified parameter The actual value stored within th...

Page 23: ...n REV LED lights during reverse operation 1 Description of LED functions of RUN and STOP Output frequency of the AC motor drive KEY Frequency command KEY KEY RUN Indication STOP Indication Light Flash...

Page 24: ...ay parameter number REV state can t attain if reverse is inhibited Communication error only appears when communication error happens Set parameter group Set parameter number Store data Set parameter d...

Page 25: ...on are listed right here below The complete list of parameters for preparing the inverter for your special applications requirements can be found in chapter 8 of this manual or as detailed description...

Page 26: ...f power loss and it can do analog overlap plus d4 Master Frequency operated by RS 485 serial communication interface record the frequency of power loss and it can do analog overlap plus d5 Master Freq...

Page 27: ...d Acc Dec d12 First or Second Acceleration deceleration Time Selection d7 4 07 Multi Function Digital Input Terminal 4 DI5 d13 Base Block B B N O d14 Base Block B B N C d15 Increase Master Frequency d...

Page 28: ...ther the cooling system is operating as expected 4 Whether any irregular vibration or sound occurred during the operation 5 Whether the motors are overheated during the operation 6 Always check the in...

Page 29: ...xcessive loading conditions at the motor 5 If there are any abnormal conditions when operating the AC drive after short circuit being removed it should be sent back to manufacturer The AC drive detect...

Page 30: ...boost too high 3 Acceleration time too short 4 AC drive output capacity is too small 1 Check for possible poor insulation at the output line 2 Decrease the torque boost setting in Pr 7 02 3 Increase t...

Page 31: ...factory Auto accel decel failure Don t use the function of auto acceleration deceleration Ground fault The AC drive output is abnormal When the output terminal is grounded short circuit current is 50...

Page 32: ......

Page 33: ...se d0 0 03 Start up Display Selection d0 F setting frequency d1 H actual output frequency d2 user defined unit d3 A output current d1 0 04 Content of Multi Function Display d0 Display User Defined Uni...

Page 34: ...leration Time 1 Tdec1 d0 1 to d600 sec 0Hz to Pr 1 00 d10 0 1 11 Acceleration Time 2 d0 1 to d600 sec 0Hz to Pr 1 00 d10 0 1 12 Deceleration Time 2 d0 1 to d600 sec 0Hz to Pr 1 00 d10 0 1 13 Jog Accel...

Page 35: ...RS 485 serial communication interface record the frequency of power loss and it can do analog overlap plus d5 Master Frequency operated by RS 485 serial communication interface won t record the frequ...

Page 36: ...to d19 d0 3 04 Preliminary Count Value d0 to d999 d0 3 05 Multi Function Digital Output1 Photocoupler Output d1 3 06 Multi Function Digital Output2 Relay Output d0 Not Used d1 AC Drive Operational d2...

Page 37: ...ation d11 Acceleration deceleration Speed Inhibit Suspend Acc Dec d12 First or Second Acceleration deceleration Time Selection d7 4 07 Multi Function Digital Input Terminal 4 DI5 d13 Base Block B B N...

Page 38: ...z d0 0 5 06 7th Step Speed Freq d0 0 to d400 Hz d0 0 5 07 PLC Mode d0 Disable PLC Operation d1 Execute one program cycle d2 Continuously execute program cycles d3 Execute one program cycle step by ste...

Page 39: ...led during running and halted after Over Torque detection d0 6 04 Over Torque Detection Level d30 to d200 d150 6 05 Time setting for Over torque Detection d0 1 to d10 0 Sec d0 1 6 06 Electronic Therma...

Page 40: ...th Master Frequency 8 04 Momentary Power Loss Operation Selection d2 Continues after Momentary Power Loss speed search starts with Minimum Output Frequency d0 8 05 Maximum Allowable Power Loss Time d0...

Page 41: ...lanation Settings Factory Setting Actual Setting A 00 PID Feedback Terminal Selection d0 Disable PID function d1 Negative feedback 0 10V AVI d2 Negative feedback 4 20mA ACI d3 Positive feedback 0 10V...

Page 42: ...cond accel decel switch counter PLC operation external Base Block NC NO etc Multi Function Output Indication AC Drive Operating Frequency Attained Non zero Base Block Fault Indication Local Remote ind...

Page 43: ...e are permitted Line Fuse Model I input A I output A I A 1 I A 2 UDGL2500 0002SAW1 4 9 1 6 15 6 UDGL2500 0004SBW1 6 5 2 5 20 10 UDGL2500 0007SBW1 9 7 4 2 30 16 UDGL2500 0015SEW1 15 7 7 5 50 20 UDGL250...

Page 44: ...ase select the factory default resistance value Watt and the frequency value ED 2 If damage resulted in the drive or other equipments due to the fact that the braking resistors and the braking modules...

Page 45: ...B B 3 Dimensions mm inch 60 2 36 200 7 87 85 3 35 200 7 87 50 1 97 27 1 06 24 0 94 15 0 52 4 5 0 18 213 8 39 UDZNFL 007T...

Page 46: ...APPENDIX B ACCESSORIES B 4 27 1 06 50 1 97 228 8 98 15 0 59 24 0 94 100 3 94 228 8 98 74 2 91 5 5 0 22 241 9 49 UDZNFL 022T...

Page 47: ...A A1 C D a d e c b B1 B ACHTUNG HOCHSPANNUNG VOR DEM FFNEN DES UMRICHTERS MINDESTENS 5 MINUTEN WARTEN BETRIEBSANLEITUNG BEACHTEN WARNING HIGH VOLTAGE WAIT AT LEAST 5 MINUTES BEFORE OPENING FOLLOW USE...

Page 48: ...173 6 82 129 3 5 09 5 4 0 21 5 5 0 22 1 0 04 9 5 0 38 5 5 0 22 6 5 0 26 UDGL2500 0022SEW1 100 3 94 86 5 3 41 186 7 33 173 6 82 129 3 5 09 5 4 0 21 5 5 0 22 1 0 04 9 5 0 38 5 5 0 22 6 5 0 26 UDGL2500 0...

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