Watson-Marlow 630 U Installation, Operating And Maintenance Manual Download Page 4

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24.5 Configure inputs

26 Troubleshooting

26.3 Technical support

162

27 Drive maintenance

163

28 Drive spares

164

29 Pumphead replacement

165

29.1 Pumphead replacement

165

30 Tube replacement

167

30.1 Continuous tubing

167

30.2 Tube elements

168

31 Ordering information

170

31.1 Pump part numbers

170

31.2 Tubing and element part numbers

171

31.3 CIP and SIP procedures

175

31.4 Pumphead spares

176

32 Performance data

180

32.1 620RE, 620RE4 and 620R performance data

35 Publication history

186

Original instructions

The original instructions for this manual have been written in English. Other language versions of this
manual are a translation of the original instructions

m-630un-en-08

Summary of Contents for 630 U

Page 1: ...turning pumps 8 5 Peristaltic pumps an overview 8 6 Warranty 9 7 Safety notes 10 8 Pump specifications 13 8 1 Specification ratings 13 8 2 Weights 13 8 3 Pumphead options 14 9 Good pump installation practice 15 9 1 General recommendations 15 9 2 Dos and don ts 16 10 Pump operation 17 10 1 Keypad Layout and Key IDs 17 10 2 Starting and stopping 18 10 3 Using up and down keys 18 10 4 Maximum speed 1...

Page 2: ... 14 Control wiring 49 14 1 Pump external interface parameters 50 14 2 Features on the rear of the pump 51 14 3 IP31 Wiring connections 52 14 4 Sensor Wiring IP31 52 14 5 IP66 Wiring N Module 56 14 6 Input output connectors IP66 60 14 7 Network topology 62 15 Switching the pump on for the first time 63 15 1 Selecting the display language 63 15 2 First time start up defaults 65 16 Switching the pump...

Page 3: ...22 1 Configure EtherNet IP Settings 90 22 2 EtherNet IP mode 94 22 3 Example for http connection between pump and PC peer to peer 94 22 4 Setting up the PC 95 22 5 Connecting the PC to the pump 96 22 6 Connecting using the web browser 97 22 7 Connecting to a PLC 97 22 8 Pump parameters 101 23 Sensors 113 23 1 Sensor wiring 113 23 2 Setting up the sensors 114 23 3 Start up delay 118 23 4 Generic Se...

Page 4: ... 2 Tube elements 168 31 Ordering information 170 31 1 Pump part numbers 170 31 2 Tubing and element part numbers 171 31 3 CIP and SIP procedures 175 31 4 Pumphead spares 176 32 Performance data 180 32 1 620RE 620RE4 and 620R performance data 180 33 Trademarks 184 34 Disclaimers 185 35 Publication history 186 Original instructions The original instructions for this manual have been written in Engli...

Page 5: ...n Machinery Directive 2006 42 EC EMC Directive 2014 30 EC ROHS Directive 2015 863 6 Harmonised standards used BS EN61010 1 2010 third edition Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements EN61326 1 2013 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements BS EN 60529 1992 A...

Page 6: ...Quality Management System ISO 9001 and the technical documentation is compiled in accordance with Annex VII B of the Directive We undertake to transmit in response to a reasoned request by the appropriate national authorities relevant information on the partly completed machinery identified above The method of transmission shall be by mail or email The pump head is incomplete and must not be put i...

Page 7: ...onents supplied 630 Components l 630 pump drive unit fitted with 620R or other pumphead if specified as a pump l The designated power cable attached to the pump drive unit l A 630N module providing pump ingress protection to IP66 NEMA 4X if a UN l Note the module is attached for transit but must be removed to allow wiring up voltage selection and fuse inspection and then re affixed before the pump...

Page 8: ...ler advances along the tube the seal also advances After the roller has passed the tube returns to its original shape creating a partial vacuum which is filled by fluid drawn from the inlet port Before the roller reaches the end of the track a second roller compresses the tube at the start of the track isolating a packet of fluid between the compression points As the first roller leaves the track ...

Page 9: ... warranty does not obligate Watson Marlow to bear any costs of removal installation transportation or other charges which may arise in connection with a warranty claim Watson Marlow shall not be responsible for shipping damage of returned items Conditions o Products must be returned by pre arrangement to Watson Marlow or a Watson Marlow approved service centre o All repairs or modifications must h...

Page 10: ...s regulations and guidance This symbol used on the pump and in the manual means An appropriate safety instruction should be followed or caution to a potential hazard exists This symbol used on the pump and in the manual means Do not allow fingers to contact moving parts This symbol used on the pump and in the manual means Caution hot surface This symbol used on the pump and in the manual means Cau...

Page 11: ...e are no user serviceable fuses or parts inside this pump Note the mains power supply cable is supplied hardwired into the pump and is not customer replaceable Observe voltage selector switch setting for your region IP66 pumps are supplied with a mains plug The gland at the NEMA Module end of the cable is IP66 rated The mains plug at the opposite end of the cable is NOT IP66 rated It is the user s...

Page 12: ...ious settings Do not use auto restart for more than 12 times in 24 hours We recommend remote control where a high number of starts is required If the pump is configured to network mode or analog mode it will respond to remote commands at any time including immediately after power on The Symbol is shown on the screen to warn users that the pump may operate without any manual intervention e g a remo...

Page 13: ...g with cable connections conforming to the best practice of noise immunity Full load current 630 1 1A 230V 2 2A 115V Fuse rating T2 5AH250V 5x20mm Installation category overvoltage category II Pollution degree 2 IP 630 IP31 to BS EN 60529 if supplied with N module then IP66 to BS EN 60529 Equivalent to NEMA 4X to NEMA 250 indoor use protect from prolonged UV exposure dB rating 630 70dB A 1m Contro...

Page 14: ...ccording to standard Health and Safety guidelines Finger recesses are built into the sides of the lower shell for convenience in lifting in addition the pump can conveniently be lifted by grasping the pumphead and where fitted the module at the rear of the pump 8 3 Pumphead options 630 pump range 620R 620RE 620L 14 m 630un en 08 ...

Page 15: ...at the direction of rotor rotation is clockwise or counter clockwise whichever is convenient Please note however that for some pumpheads the tube life will be greater if the rotor rotates clockwise and that performance against pressure will be maximised if the rotor rotates counter clockwise To achieve pressure in some pumpheads the pump must rotate counter clockwise Optimum tube life Maximum pres...

Page 16: ... pipe runs with a bore several times larger than the pump tube l Do site the pump at or just below the level of the fluid to be pumped if possible This will ensure flooded suction and maximum pumping efficiency l Do run at slow speed when pumping viscous fluids Flooded suction will enhance pumping performance particularly for materials of a viscous nature l Do recalibrate after changing tubing flu...

Page 17: ...known operating mode FUNCTION keys FUNCTION keys when pressed will perform the function displayed on the screen directly above the relevant function key and keys These keys are used to change the programmable values within the pump These keys are also used to move the selection bar up and down in the menus MODE key To change modes or mode settings press the MODE key The MODE key can be pressed at ...

Page 18: ...10 2 Starting and stopping 10 3 Using up and down keys 10 4 Maximum speed 10 5 Change rotation direction 18 m 630un en 08 ...

Page 19: ... the switch plate at the rear of the pump protected from water by the N module The module must be removed to allow access to the switch plate Do not switch the pump on unless you have checked that it is set to suit your power supply by removing the module and inspecting the switch and then refitting the module 1 2 3 4 We recommend using a commercially available supply voltage surge suppression whe...

Page 20: ...adaptors are also supplied two M16 male to 3 8in NPT female and two M20 male to 1 2in NPT female These can be used to fit flexible conduit systems where NPT threads are required 11 3 Wiring the NEMA module EtherNet IP pumps The NEMA 4X modules fitted to 530 630 and 730 En cased pumps have two pairs of wiring ports Two M16 ports are provided together with glands to seal circular cross section cable...

Page 21: ...1 2 m 630un en 08 21 ...

Page 22: ...e EtherNet IP specification for use in industrial automation systems using EtherNet IP 2 If there is a requirement to connect the M12 body and cable screen A to Mains earth for EMC or Ethernet TCP reasons then the default plastic M12 mounting collar MN2934T can be replaced by a stainless steel version MN2935T Ensure the M12 O ring and sealing washer are seated correctly to maintain IP66 sealing 22...

Page 23: ...that proper connections are achieved between the pump and suction and discharge piping o Ensure proper connection has been made to a suitable power supply o Ensure that the recommendations in the section Good pump installation practice on page 15 are followed m 630un en 08 23 ...

Page 24: ...nductive back shell This will be connected to pump mains EARTH via the D connector body Mains Earth is also available on pin 1 Upper D and pin 13 Lower D Functional earth Leak Auto man Reserved do not use Reserved do not use Signal ground 0V VAUX 22 5V Commoning terminals used for voltage supply for logic outputs Signal ground 0V Logic output 1 Logic output 2 Logic output 4 Logic output 3 Upper D ...

Page 25: ...T OPEN COLLECTOR TO GROUND INPUT OUTPUT MANUAL KEYPAD CONTROL ANALOGUE 4 20mA 0 10V CONTROL START DOSE ON RISING EDGE DRY NO LEAK WET LEAK DETECTED KEYPAD DIRECTION CHANGE REMOTE DIRECTION CHANGE ALARM PULL UP RESISTOR COMMON Wiring the upper D connector Signal Name Input or output Configurable Signal response LEAK LEAK LEAK Yes Leak high Leak low m 630un en 08 25 ...

Page 26: ...Signal Name Input or output Configurable Signal response AUTO MAN AUTOMAN AUTOMAN No LOGIC OUT 1 LOGIC OUT 1 Yes Output 1 LOGIC OUT 2 LOGIC OUT 2 Yes Output 2 26 m 630un en 08 ...

Page 27: ...t or output Configurable Signal response LOGIC OUT 3 LOGIC OUT 3 Yes Output 3 LOGIC OUT 4 logic_out4 pdf LOGIC OUT 4 Yes Output 4 COMMON Commoning terminals used for voltage supply for logic outputs No m 630un en 08 27 ...

Page 28: ...Wiring the lower D connector Function Input or output Configurable Signal response TACHO FREQUENCY TACHO F Hz No TACHO TACHO mA No 4 20mA TACHO 0 10V No 0 10V 28 m 630un en 08 ...

Page 29: ...Function Input or output Configurable Signal response TTL 1 TTL OUT 1 Yes Output 1 TTL 2 TTL OUT 2 Yes Output 2 DIRECTION DIRECTION DIRECTION No m 630un en 08 29 ...

Page 30: ...Function Input or output Configurable Signal response START STOP START STOP START STOP Yes Stop high Stop low DIRECTION ENABLE DIRECTION ENABLE DIRECTION ENABLE No 30 m 630un en 08 ...

Page 31: ...Function Input or output Configurable Signal response DOSE DOSE DOSE No ANALOG 1 ANALOG 1 0V 0V Yes Either 0 10V or 4 20mA ANALOGUE 1 10V REF Yes 0 10V m 630un en 08 31 ...

Page 32: ...ms VAUX Upper 21 Nom 22V 18 35V unregulated 10mA Nom 100mA fused 13 5 N Modules Standard and SCADA The recommended cable and cable glands must be used for the IP66 NEMA 4X version of the pump otherwise ingress protection may be impaired Ensure that the module cover is correctly secured at all times by all screws supplied Failure to do so may compromise the IP66 NEMA 4X protection Ensure that unuse...

Page 33: ...r PCB attached to the pump rear Disconnect the Module ribbon from the pump by use of the ribbon eject levers on the connector board Recommended control cable metric 0 14sq mm 2 5sq mm solid and 0 14sq mm 1 5sq mm stranded USA 26AWG 14AWG solid and 26AWG 16AWG stranded Cable circular Max min outside diameter to ensure a seal when passed through the standard gland 9 5mm 5mm The cable section must be...

Page 34: ...10V CONTROL EXTERNAL VOLTAGE INPUT DRY NO LEAK WET LEAK DETECTED KEYPAD DIRECTION CHANGE REMOTE DIRECTION CHANGE START DOSE ON RISING EDGE Connector No Function Input or output Configurable Signal response J1 AUTO MAN AUTO MAN No J2 DIRECTION CW CCW DIRECTION No Standard N Module Input output Connectors 34 m 630un en 08 ...

Page 35: ...nector No Function Input or output Configurable Signal response J3 DOSE DOSE No J4 STOP HIGH RUN STOP STOP LOW RUN STOP RUN STOP Yes Stop high Stop low J5 ANALOGUE 1 Yes J6 DIRECTION EN No m 630un en 08 35 ...

Page 36: ...le Signal response J7 REMOTE POT No 10V 10mA Max J8 ANALOGUE 2 Yes J9 LEAK DETECT HIGH LEAK DETECT LEAK DETECT LOW LEAK DETECT LEAK DETECT Yes Leak high Leak low J10 R S 4 8 5 0 V A B J 1 0 J11 TACHO O P No Hz 5V TTL V 0 10V I 4 20mA 36 m 630un en 08 ...

Page 37: ...13 COMMONING J14 15 16 17 RELAY 1 4 Yes LOW N C HIGH N O 24V DC MAX SW1 SW1 Switches in or out a 124R termination resistor May be required for long cable lengths SW2 SW2 Switches in or out a filter capacitor for optional use when internal terminal is selected May be of use if data errors occur with long lines m 630un en 08 37 ...

Page 38: ... mm solid and 0 14sq mm 1 5sq mm stranded USA 26AWG 14AWG solid and 26AWG 16AWG stranded Cable circular Max min outside diameter to ensure a seal when passed through the standard gland 9 5mm 5mm The cable section must be circular to ensure a seal Never apply mains power above 130V AC to the terminals within the SCADA module Apply the correct signals to the terminals shown Limit signals to the maxi...

Page 39: ... AC ALTERNATING CURRENT INPUT DRY NO LEAK WET LEAK DETECTED KEYPAD DIRECTION CHANGE REMOTE DIRECTION CHANGE START DOSE ON RISING EDGE Connector No Function Input or Output Configurable Signal Response J1 AUTO MAN No J2 DIRECTION No J3 DOSE No J4 RUN STOP Yes Stop high Stop low SCADA N Module Input output Connectors m 630un en 08 39 ...

Page 40: ...nput or Output Configurable Signal Response J5 ANALOGUE 1 Yes J6 DIRECTION EN No J7 REMOTE POT No 10V 10mA Max J8 ANALOGUE 2 Yes J9 LEAK DETECT LEAK DETECT Yes Leak high Leak low J10 TACHO O P No 0 10V 4 20mA 40 m 630un en 08 ...

Page 41: ...nds it can receive and the diagnostic information it can pass to the PROFIBUS master on interrogation Note The data flow to and from the pump may need to be byte reversed due to the differences of handling between suppliers of master devices The GSD file file name WAMA0F70 GSD can be found at our website wmftg com User parameter data The user parameter data is set by entering values into the Ext_U...

Page 42: ... seed Low byte Fieldbus Max speed high byte Fieldbus Max speed low byte Fail safe Fail safe speed high byte Fail safe speed low byte 0x02 0x40 0x00 0x00 0x00 0x00 0x00 0x00 0x00 630 with 620R head 0x02 0x40 0x01 0xF4 0x00 0x00 0x00 0x00 0x00 630 with 620R head with minimum speed set and 50RPM min speed 0x02 0x40 0x00 0x00 0x05 0xDC 0x00 0x00 0x00 630 with 620R head with maximum speed set at 150RPM...

Page 43: ...ed from the PROFIBUS interface The values are only used if the matching bit in the Control Word is enabled and they are not zero All values are 16 bit unsigned in 1 10th of RPM of the head speed Fail safe The fail safe user parameter is used to set the correct course of action to take in the event of a PROFIBUS communications failure The fail safe byte is configured as shown in the following table...

Page 44: ... bit Byte 5 Set flow calibration in µl per revolution high byte Byte 6 Set flow calibration in µl per revolution low byte Control word Bit Description 0 Motor running 1 running 1 Direction 0 CW 1 CCW 2 Tacho reset 1 reset count 3 Reserved 4 Enable fieldbus min max speeds 1 enabled 5 Enable fieldbus flow calibration 1 enabled 6 15 Reserved Cyclic data read from pump to master 16 bit Byte 1 Status w...

Page 45: ...Byte 25 26 27 28 Unassigned Note Pumphead speed setpoint unsigned reports the speed that the pump is running in Profibus mode This is reported as an integer in units of rpm and will always be the same as the Profibus pumphead speed setpoint received by the pump Customers who wish to verify the flow rate of the pump should use the tacho counter which reports pumphead revolutions where 10 increments...

Page 46: ...e Related Diagnostic Data Byte 1 2 3 4 5 6 Mandatory Slave Bytes 8 bit Byte 7 Header byte 8 bit Byte 8 Pump model 8 bit Byte 9 Pump head 8 bit Byte 10 Tube size high byte 8 bit Byte 11 Tube size low byte 8 bit Byte 12 Min speed high byte 8 bit Byte 13 Min speed low byte 8 bit Byte 14 Max speed high byte 8 bit Byte 15 Max speed low byte 32 bit Byte 16 17 18 19 Software version Main CPU 32 bit Byte ...

Page 47: ...ed 0x12 Setpoint out of range low 0xA8 Lower limit exceeded Setpoint out of range high 0xA7 Upper limit exceeded Fluid level alert 0xB3 Device related 0x15 Note Global error format 8 bit header 8 bit channel type and 8 bit error type Operating this pump under PROFIBUS control is beyond the scope of this instruction manual Consult your PROFIBUS network literature for further information Standard 9 ...

Page 48: ...4 5 6 7 8 ON OFF PC PLC Avoid sharp bends in PROFIBUS communication cables Please follow PROFIBUS wiring standards 48 m 630un en 08 ...

Page 49: ...t signals to the maximum values shown Do not apply voltage across other pins Permanent damage not covered by warranty may result Keep 4 20mA and low voltage signals separate from mains power Use separate glanded input cables Following best EMC practice and use of shielded glands is recommended m 630un en 08 49 ...

Page 50: ...sensor use Analogue input voltage mode VAin 15 10 30 V 0 10V range 100R source impedance Analogue input voltage mode RVA in 34 4 kΩ 3 Analogue input measurement range Iin 0 25 mA Analogue input current absolute maximum IAin 50 28 mA Dissipation limit Analogue input voltage absolute maximum VAin 0 7 0 V Dissipation limit Analogue input resistance RIIN 250 270 Ω 250R Sense Res Analogue input filter ...

Page 51: ...4 5 6 8 7 2 1 1 RJ45 connection 1 2 RJ45 connection 2 3 Standard 9 way D Sensor connector Female 4 USB Type A port for service use only 5 Voltage selector switch 6 On Off switch 7 Mains power cable 8 Customer replaceable fuse m 630un en 08 51 ...

Page 52: ... activity High Low One green LED on for link detected flickers to indicate 100 Mbit activity High High Two green LEDs on for link detected flickers to indicate 1Gbit activity 14 4 Sensor Wiring IP31 Standard 9 way D Sensor connector Female Chassis Skt Recommended control cable 7 0 2mm 24AWG screened circular The cable screen should be earthed with a 360 deg connection to a conductive back shell AN...

Page 53: ...Dry no leak Clockwise rotation Manual keypad control Wet leak detected Anticlockwise rotation Analogue Wiring the D connector Signal Name Input or output Configurable Signal response 1 5 6 9 0V ANALOGUE 1 Input Yes 1 5 6 9 ANALOGUE 2 0V Input Yes m 630un en 08 53 ...

Page 54: ...Signal Name Input or output Configurable Signal response 1 5 6 9 1KHz FREQ 0V 1 5 6 9 FREQ VAUX 200Hz Input Yes 1 5 6 9 LEAK VAUX VDC 0V 1 5 6 9 LEAK Input Yes 54 m 630un en 08 ...

Page 55: ...Signal Name Input or output Configurable Signal response 1 5 6 9 STOP VAUX 1 5 6 9 VDC STOP 0V Input Yes m 630un en 08 55 ...

Page 56: ... 1mA at 5V DC minimum The recommended cable and cable glands must be used for the IP66 NEMA 4X version of the pump otherwise ingress protection may be impaired Ensure that the module cover is correctly secured at all times by all screws supplied Failure to do so may compromise the IP66 NEMA 4X protection Ensure that unused openings on the module are sealed using the blanking plugs provided Failure...

Page 57: ...r of the N Module for Ethernet connection 3 4 Both connectors have the same pin configuration The pin configuration and the signal response is shown below Plugs and cables for these connectors should be M12 male 4 Pin D coded shielded 1 2 3 4 TX RX TX RX m 630un en 08 57 ...

Page 58: ...ded Cable circular Max min outside diameter to ensure a seal when passed through the standard gland 9 5mm 5mm The cable section must be circular to ensure a seal Never apply mains power to the terminals within the N module Apply the correct signals to the terminals Limit signals to the maximum values shown Do not apply voltage across other terminals Permanent damage not covered by warranty may res...

Page 59: ...letely separates the terminal 24V and 0V from the pump internal supplies This may be used if the sensor requires an isolated supply or has a 4 20mA output which cannot be used with the ground connected load resistor within the pump 22V 0VA ISO 24V 0VA U1 22V 0VA U1 22V ISO 0V 1 2 1 Without isolated power supply option N Module 2 With isolated power supply option F Module m 630un en 08 59 ...

Page 60: ...Clockwise rotation Manual keypad control Wet leak detected Anticlockwise rotation Analogue Connector No Function Input or output Configurable Signal response J1 No Connection to pump J2 AN1 P ANALOGUE 1 0VA Input Yes J3 AN2 P ANALOGUE 2 0VA Input Yes Standard N Module Input output Connectors 60 m 630un en 08 ...

Page 61: ...put or output Configurable Signal response J4 SP LK STOP LEAK 22V SP LK STOP LEAK 22V VDC VDC Input Yes J5 PRESS 0VA PRESS FREQ FREQ VDC PRESS 0VA PRESS FREQ FREQ 22V 200Hz 1KHz Input Yes J6 1 Earth 2 Earth No m 630un en 08 61 ...

Page 62: ...14 7 Network topology Star network Ring network 62 m 630un en 08 ...

Page 63: ...first time Power up the pump The pump displays the start up screen with the Watson Marlow Pumps logo for three seconds 15 1 Selecting the display language 1 Use the keys to select your chosen language and press SELECT m 630un en 08 63 ...

Page 64: ...age will now be displayed on screen Choose CONFIRM to continue All text will now appear in your chosen language 3 Choose REJECT to return to the language choice screen This then proceeds to the home screen 64 m 630un en 08 ...

Page 65: ...nits rpm SG value 1 Keypad lock Disabled Auto restart OFF Analog signal type mA Analog scaling type mA Analog min current 5mA Analog max current 19mA Analog min flow rate rpm 0rpm Analog max flow rate rpm 265rpm Beeper ON Security code Not set MemoDose flow rate Mid flow rate of chosen pumphead MemoDose volume 100ml Pump number baud rate 9600 Stop bits 2 Remote start stop input High stop Leak dete...

Page 66: ...cause the pump to start as soon as power is turned on Auto restart only affects operation of manual mode network mode and memodose mode If Auto restart is enabled the Symbol is shown on the screen to warn users that the pump may operate without any manual intervention pump resumes with previous settings Do not use auto restart for more than 12 times in 24 hours We recommend remote control where a ...

Page 67: ...les Do not power up power down the pump more than 12 times in 24 hours whether manually or by means of the auto restart facility which only affects manual mode network mode and memodose operation We recommend remote control where a high frequency of power cycles is required If the Auto restart feature is enabled it may cause the pump to start as soon as power is turned on Auto restart only affects...

Page 68: ...e Change mode menu Use the and keys to scroll through the available modes Manual default Flow calibration Analog Memodose EtherNet IP CANCEL Use SELECT to choose mode Use the right hand function key to alter mode settings 68 m 630un en 08 ...

Page 69: ...des the pump will return to the last known settings from that operating mode when the power is re applied When the pump is running it displays an animated clockwise arrow In normal operation the direction of flow is into the bottom port of the pumphead and out of the top port If an exclamation mark is displayed it indicates that the pump could automatically restart at any time In manual mode netwo...

Page 70: ...18 2 STOP Stops the pump The display background changes to white If the pump is not running pressing this has no effect 70 m 630un en 08 ...

Page 71: ...git of the chosen flow rate unit o Repeat key presses as required to achieve the desired flow rate o Hold down the key for flow rate scrolling Increasing flow rate o A single key press will increase flow rate by the least significant digit of the chosen flow rate unit o Repeat key presses as required to achieve the desired flow rate o Hold down the key for flow rate scrolling m 630un en 08 71 ...

Page 72: ...ION Manual mode only o Press and hold the MAX key to run at maximum flow o Release the key to stop the pump o The volume dispensed and time elapsed are displayed while the MAX key is pressed and held 72 m 630un en 08 ...

Page 73: ...on This pump displays flow rate in ml min 19 1 Setting the flow calibration Using the keys scroll to Flow calibration and press CALIBRATE Using the keys enter the maximum flow rate limit and press ENTER m 630un en 08 73 ...

Page 74: ...Press START to begin pumping a volume of fluid for calibration Press STOP to stop pumping fluid for the calibration 74 m 630un en 08 ...

Page 75: ...the keys to enter the actual volume of fluid pumped To accept the new calibration press ACCEPT or RE CALIBRATE to repeat the procedure Press HOME or MODE to abort The pump is now calibrated m 630un en 08 75 ...

Page 76: ...can be proportional or inversely proportional to the analog input The default values stored in the pump are A 5mA 0 and B 19 8mA 100 Flow rate When the analog signal received is greater than the level defined by point A the run status output will be energised as the pump is running To select Analog mode select MODE Using the keys scroll to Analog and press SELECT The analog signal being received b...

Page 77: ...e values High and low signals must be within range If the signal sent is out of range you will not be able to set the signal input value and progress to the next step in the process Select MENU then select MODE menu Using the keys scroll to Analog and press CALIBRATE m 630un en 08 77 ...

Page 78: ...ECT Select the input signal type using the keys and press SELECT The pump gives the option to enter the high and low mA or V signals manually or via the analog input Entering mA values is described here however the process for entering V signals is identical 78 m 630un en 08 ...

Page 79: ...rent values manually via the keypad or whether to apply the current signals electrically to the analog input 20 3 Setting a high signal Send the high signal input to the pump or enter the current value using the keys m 630un en 08 79 ...

Page 80: ...limits Press ACCEPT to accept the high signal input or CANCEL to return to the previous screen 20 4 Setting high flow calibration Using the keys scroll to the desired flow rate Select SET FLOW or press BACK to return to the previous screen 80 m 630un en 08 ...

Page 81: ...low signal Send the low signal input to the pump or enter the current value using the keys If the range between the low and high signal is less than 1 5mA the following error message will be displayed m 630un en 08 81 ...

Page 82: ...al is within tolerance limits Press ACCEPT to accept the low signal input or CANCEL to return to the previous screen 20 6 Setting low flow calibration Using the keys scroll to the desired scale factor Select SET FLOW 82 m 630un en 08 ...

Page 83: ...This proceeds to the screen confirming calibration is complete Select ANALOG to start in analog mode or MANUAL to continue in manual mode m 630un en 08 83 ...

Page 84: ...dose a precise volume of fluid This can be achieved by dispensing a master dose or entering a dose volume manually using the keypad MemoDose can repeat this dose exactly or proportionately 21 1 To configure MemoDose o Select MODE o Using the keys scroll to MemoDose and press SETTINGS Note the pump must be stopped to enter MemoDose Settings 21 2 Set flow rate Using the keys scroll to Flow rate and ...

Page 85: ... can be discarded and a new dose started when power is resumed From the MemoDose settings screen use the keys to scroll to Resume Interrupted Dose and press ENABLE The red cross will become a green tick to indicate that Resume interrupted dose is enabled If this function is enabled the ENABLE key becomes DISABLE If this is pressed interrupted doses will be discarded after a power cycle m 630un en ...

Page 86: ...21 4 Master dose Using the keys scroll to Master dose and press SELECT The following screen is displayed press MANUAL to enter a dose via the keypad or DOSE to dispense a master dose 86 m 630un en 08 ...

Page 87: ...Dispensing a master dose Press START to begin dispensing the Master Dose Press STOP to finish dispensing the Master Dose m 630un en 08 87 ...

Page 88: ...e screen Using the keys enter the required dose volume and press SELECT to record the master dose or CANCEL to return to MemoDose Settings Save dose volume Press SAVE to record the Master Dose or CANCEL to return to MemoDose settings 88 m 630un en 08 ...

Page 89: ...ed press MEMODOSE to start in MemoDose Mode or BACK to return to MemoDose settings 21 5 Manual dosing From the MemoDose Home screen press START to deliver a dose The screen displays the dose flow rate and the dose remaining counting down from 100 to 0 m 630un en 08 89 ...

Page 90: ...P is pressed during dosing the pump stops Pressing START will resume or discard the interrupted dose depending on the settings in Resume interrupted doses on page 85 22 EtherNet IP mode 22 1 Configure EtherNet IP Settings Configure the settings to suit your network The following is an example of a static IP address Setting Value DHCP Enable Off IP Address 192 168 001 012 Subnet mask 255 255 255 00...

Page 91: ...1 Press the MODE key to access the MODE menu 2 Press the down arrow key until EtherNet IP is highlighted 3 Press the SETTINGS key to access the ETHERNET IP SETTINGS menu m 630un en 08 91 ...

Page 92: ...tting the IP Address Subnet mask and Gateway address Configure each of the IP Address subnet mask and gateway address in turn using the following method 5 Use the UP and DOWN arrow keys to select the setting to configure 6 Press SET to enter the SET ADDRESS menu 92 m 630un en 08 ...

Page 93: ...ld the UP or DOWN key increase the scrolling speed 8 Press NEXT to move to the next number 9 After setting the last number press CONFIRM to store the number and return to the ETHERNET IP SETTINGS screen 10 Press BACK to return to the MODE menu m 630un en 08 93 ...

Page 94: ...network error as indicated above if the pump is not connected to a PC 22 3 Example for http connection between pump and PC peer to peer Refer to Configure EtherNet IP Settings on page 90 to set your pump to the following IP Configuration l IP Address 192 168 1 12 l Subnet Mask 255 255 255 0 l Default Gateway 192 168 1 1 94 m 630un en 08 ...

Page 95: ...tting the below network settings Press OK once done This can be found in the Network Connections window by right clicking on the Ethernet connection and going to properties Set as follows l IP Address 192 168 1 13 l Subnet Mask 255 255 255 0 l Default Gateway 192 168 1 1 Select OK outlined in red then close all open windows m 630un en 08 95 ...

Page 96: ...the pump into either RJ45 connector 1 2 2 The Connected and Port 1 Connected or Port 2 Connected indicators will turn green followed by the IP Address The pump will then enter EtherNet IP mode 3 The colour of the E network symbol is red when disconnected and black when connected 96 m 630un en 08 ...

Page 97: ...et Explorer l Type 192 168 1 12 into the address bar The pump web page will open displaying the Overview tab 22 7 Connecting to a PLC This pump is designed in accordance to the EtherNet IP specification for use with any PLC system using EtherNet IP Automatic configuration by installing the EDS File Rockwell add on profile Downloading the EDS file The EDS file is available for download from the WMF...

Page 98: ...0 U32 19 PressureLo LoAlarmSp 24 U32 20 PressureHi HiAlarmSp 28 U32 21 FlowSensorLo HiWarningSp 32 U32 22 FlowSensorHi LoWarningSp 36 U32 23 FlowSensorLo LoAlarmSp 40 U32 24 FlowSensorHi HiAlarmSp 44 U32 25 FlowTotaliser 48 U32 26 RevolutionCount 52 U32 27 PumpSpeed 56 U16 28 SpeedLimit 58 U16 29 GeneralAlarm 60 U16 30 PumpVersionMajor 62 U8 31 PumpVersionMinor 63 U8 32 ASIC VersionMajor 64 U8 98 ...

Page 99: ... 72 U8 41 FlowSensorModel 73 U8 42 FlowSensorSize 74 U8 43 Reverse 75 U8 44 Running 76 BOOL 45 LeakDetected 77 BOOL 46 MotorStallError 78 BOOL 47 MotorSpeedError 79 BOOL 48 OverCurrentError 80 BOOL 49 OverVoltageError 81 BOOL 50 Guard Interlock 82 BOOL 51 FlowHi LoActive 83 BOOL 52 FlowLo LoActive 84 BOOL 53 PressureHi LoActive 85 BOOL 54 PressureLo LoActive 86 BOOL 55 FlowHi HiActive 87 BOOL m 63...

Page 100: ...thernetIpMode 93 BOOL 62 EthernetIpActive 94 BOOL Assem150 O T Param No Signal Offset Type 1 SetFlowCal 0 U32 2 SetSpeed 4 U16 3 SetSpeedLimit 6 U16 4 SetFailsafeSpeed 8 U16 5 SetFailsafeEnable 10 U8 6 SetReverse 11 U8 7 Run 12 BOOL 8 RunEnable 13 BOOL 9 ResetRunHours 14 BOOL 10 PauseFlowTotaliser 15 BOOL 11 ResetFlowTotaliser 16 BOOL 12 ResetRevolutionCount 17 BOOL 100 m 630un en 08 ...

Page 101: ...S Parameter Range Comments 1 SetFlowCal Write 15120 1 2147483647 Use to set the tube flow calibration value The flow calibration value is set in μL For more information on flow calibration see Flow calibration on page 73 2 SetSpeed Write 100 1 2200 Speed is set in Deci RPM Max speed depends on head type See PumpHead on page 108 3 SetSpeedLimit Write 2200 1 2200 Speed is set in Deci RPM Max speed d...

Page 102: ...te 0 0 1 False True Set to 1 true to allow the pump to run 0 will stop the pump Note that pump enable needs to be set 8 RunEnable Write 0 0 1 False True Need to set to 1 to allow pump to run Setting to 0 will stop the pump and not allow the pump to run 9 ResetRunHours Write 0 0 1 False True Resets the run hours accumulator 10 PauseFlowTotaliser Write 0 0 1 False True Set to 1 to pause the internal...

Page 103: ... 2147483647 2147483647 Reports a value if the flow sensor is setup 16 SensorPressure Read 0 2147483647 2147483647 Reports a value if the pressure sensor is setup 17 PressureLo HiWarningSp Read 1 0 2147483647 Displays the Pressure low warning band set point in deci psi 18 PressureHi LoWarningSp Read 1 0 2147483647 Displays the Pressure high warning band set point in deci psi 19 PressureLo LoAlarmSp...

Page 104: ...volution count in full rotations 27 PumpSpeed Read 100 1 2650 Displays the current pump speed set point in deci rpm 28 SpeedLimit Read 2650 1 2650 Displays the current speed limit set point in deci rpm 29 GeneralAlarm Read 0 0 32767 Displays a value corresponding to pump alarms 30 PumpVersionMajor Read 0 0 127 Pump software version major revision number 31 PumpVersionMinor Read 0 0 127 Pump softwa...

Page 105: ...s the currently selected pump head See PumpHead on page 108 39 PressureSensorModel Read 0 0 3 Displays the currently selected pressure sensor model Please see PressureSensorModel enum table below 40 PressureSensorSize Read 0 0 5 Displays the currently selected pressure sensor size Please see PressureSensorSize enum table below 41 FlowSensorModel Read 0 0 4 Displays the currently selected flow sens...

Page 106: ...ase follow onscreen instructions 48 OverCurrentError Read 0 0 1 False True If set the pump has an over current error Please follow onscreen instructions 49 OverVoltageError Read 0 0 1 False True If set the set the pump has an over voltage error Please follow onscreen instructions 50 Guard Interlock Read 0 0 1 False True If set then the guard has been opened Please follow onscreen instructions to c...

Page 107: ... True If set the pressure high alarm is active 58 PressureLo HiActive Read 0 0 1 False True If set the pressure high warning is active 59 SensorErrorInput1 Read 0 0 1 False True If set there is an error condition on sensor input 1 60 SensorErrorInput2 Read 0 0 1 False True If set there is an error condition on sensor input 2 61 EthernetIpMode Read 0 0 1 False True If set the pump is in Ethernet IP...

Page 108: ...220rpm 5 520R 0 1 220rpm 6 520R2 0 1 220rpm 7 505L Continuous 0 1 220rpm 8 505L Double 0 1 220rpm 9 520 Sanitary 0 1 220rpm 10 520 Industrial 0 1 220rpm 11 620R 0 1 265rpm Default is 0 1 165rpm Max speed can be adjusted to 265 using the max speed parameter or screen 12 620L Continuous 0 1 265rpm 13 620L Double 0 1 265rpm 108 m 630un en 08 ...

Page 109: ...pm 16 620RE Industrial 0 1 265rpm 17 620RE4 Industrial 0 1 265rpm 18 720R 0 1 360rpm 19 720 Sanitary 0 1 360rpm 20 720 Industrial 0 1 360rpm Wallsize Enum Number WallSize Comments 0 0 8mm 1 1 6mm 2 2 4mm 3 2 8mm 4 3 2mm 5 4 0mm 6 4 8mm BoreSize Enum Number BoreSize Comments 0 0 13mm m 630un en 08 109 ...

Page 110: ... 19mm 2 0 25mm 3 0 38mm 4 0 50mm 5 0 63mm 6 0 76mm 7 0 80mm 8 0 88mm 9 1 02mm 10 1 14mm 11 1 29mm 12 1 42mm 13 1 52mm 14 1 60mm 15 1 65mm 16 1 85mm 17 2 05mm 18 2 29mm 19 2 54mm 20 2 79mm 21 3 20mm 22 4 80mm 23 6 40mm 110 m 630un en 08 ...

Page 111: ... 32 25 4mm PressureSensorModel Enum Number Pressure Sensor Model Comments 0 None 1 Press N 0xx 2 Parker Scilog 3 Generic Pressure PressureSensorSize Enum Number Pressure Sensor Size Comments 0 None 1 PRESS_N_SIZE_025 2 PRESS_N_SIZE_038 3 PRESS_N_SIZE_050 4 PRESS_N_SIZE_075 5 PRESS_N_SIZE_100 m 630un en 08 111 ...

Page 112: ...w Sensor Model Comments 0 None 1 C0 55 V2 0 2 Em tec BioProTT 3 FlexMag 4050C 4 Generic Flow FlowSensorSize Enum Number Flow Sensor Size Comments 0 None 1 4050C_SIZE_38 2 4050C_SIZE_12 3 4050C_SIZE_34 4 4050C_SIZE_1 112 m 630un en 08 ...

Page 113: ...w the user to configure warning and alarm set points on the pump Each pump can support a maximum of one flow sensor and one pressure sensor at the same time 23 1 Sensor wiring Make sure the sensor is correctly wired to the pump before proceeding with set up Sensor Wiring IP31 on page 52 or Input output connectors IP66 on page 60 m 630un en 08 113 ...

Page 114: ...2 Setting up the sensors From the control settings menu using the keys scroll to Sensor settings option and press SELECT Using the keys scroll to Configure sensors option and press SELECT 114 m 630un en 08 ...

Page 115: ...are displayed The example in the image above shows supported flow sensors Using the keys scroll to the desired flow sensor and press SELECT The input that the sensor is attached to needs to be assigned Using the keys scroll to the desired flow sensor and press SELECT See Control wiring on page 24 section for connection specifications m 630un en 08 115 ...

Page 116: ... the keys scroll to the desired sensor size and press SELECT Using the keys scroll to the desired output unit and press SELECT This choice will alter the units displayed on the home screen 116 m 630un en 08 ...

Page 117: ...nd press SELECT Using the keys enter a value and press SELECT to store Each one of these defaults to none once the user sets a value in the edit screens the alarm warning will become active When a warning level is triggered the top or bottom bars will show orange m 630un en 08 117 ...

Page 118: ... pump will stop 23 3 Start up delay Sets the delay from the motor starting to the alarms warnings activating Start up delay activates on a motor start irrelevant of mode includes MAX From the control settings menu using the keys scroll to Sensor settings option and press SELECT 118 m 630un en 08 ...

Page 119: ...From the control settings menu using the keys scroll to set sensor delay option and press SELECT Using the keys set a value and press SELECT to store m 630un en 08 119 ...

Page 120: ...nse to be used on the system The sensor max flow pressure ratings are shown in a table at the end of this section From the control settings menu using the keys scroll to Sensor settings option and press SELECT Using the keys scroll to Configure sensors option and press SELECT 120 m 630un en 08 ...

Page 121: ...eys scroll to Flow or Pressure option and press SELECT This selects the type of sensor to configure Using the keys scroll to Generic flow sensor or Generic pressure sensor option and press SELECT m 630un en 08 121 ...

Page 122: ...for connection specifications Only generic sensors which provide a 4 20mA output are supported Using the keys select the sensor unit output type and press SELECT Options in table below depending on sensor type selection Flow Pressure ul min Bar ml min Psi ml hr l min l min After selecting the sensor unit type the user will progress onto the calibrate generic sensor screen 122 m 630un en 08 ...

Page 123: ...value press SELECT Using the v keys change the value reported when the sensor input is at 20mA Once satisfied with the value press SELECT Depending on the sensor and units selected the maximum values that can be set at below Pressure Unit Minimum Maximum PSI 10 0 75 Bar 0 689 5 171 m 630un en 08 123 ...

Page 124: ...min 0 60 l hr 0 900 The Warning error levels screen will then be shown refer to Set Alarm and Warning level on page 117 The error and warning values will default to the value set at 4mA and 20mA The user should set up warnings and errors to suit their process 124 m 630un en 08 ...

Page 125: ...ed by the dashed lines WL WH on the graph During a warning event the pump will show orange sections on the screen and a warning bit will flag on the Ethernet communications This event is triggered by the sensor signal being equal to or greater than the value set by the Warning Max Min or Ethernet Hi Lo Lo Hi Parameters Note It is normal to expect fluctuations in both pressure and flow systems usin...

Page 126: ...23 5 Flow Sensor Reading The flow sensor value can be read via the Flow sensor reading screen 126 m 630un en 08 ...

Page 127: ...cess the main menu press the MENU button from one of the HOME screens or INFO screens This will display the main menu as shown below Use the keys to move the selection bar between the available options m 630un en 08 127 ...

Page 128: ...Press SELECT to choose an option Press EXIT to return to the screen from where the MENU was called 128 m 630un en 08 ...

Page 129: ...he Main menu Auto keypad lock Press ENABLE DISABLE to switch on off the Auto keypad lock When active the keypad will lock after 20 seconds of inactivity Once locked it will display the screen below when any key is pressed To unlock the keypad press the two UNLOCK keys together m 630un en 08 129 ...

Page 130: ... STOP key will always work whether the keypad is locked or not PIN protection Using the keys select PIN protection from the SECURITY SETTINGS menu and press ENABLE DISABLE to switch on off the PIN protection If PIN protection has been enabled a Master level PIN will be required to disable PIN lock 130 m 630un en 08 ...

Page 131: ... 1 and User 2 They will be able to access this functionality by entering a PIN code assigned to them by the Master user To set the Master PIN scroll to Master level and press ENABLE To define a four digit Master PIN use the keys to select each digit from 0 9 Once you have the required digit press the NEXT DIGIT key After selecting the fourth digit press ENTER m 630un en 08 131 ...

Page 132: ...IN you require Press CHANGE to return to PIN entry The following screen will be displayed to indicate that the Master PIN has been applied to access all functionality Press NEXT to selectively enable functionality access for User 1 and User 2 132 m 630un en 08 ...

Page 133: ...ser 1 security settings or scroll to configure an alternative User ENABLE user 1 security settings displays the PIN entry screen for User 1 To define a four digit User 1 PIN use the keys to select each digit from 0 9 Once you have the required digit press the NEXT DIGIT key After selecting the fourth digit press ENTER m 630un en 08 133 ...

Page 134: ...define the allowed functionality use the keys to select the functionality and press ENABLE User 1 PIN will allow access to only the enabled functionality to disable functionality highlight the enabled functionality and press DISABLE When all the required functionality has been enabled press FINISH 134 m 630un en 08 ...

Page 135: ...ser 2 security settings or scroll to configure an alternative User ENABLE user 2 security settings displays the PIN entry screen for User 2 To define a four digit User 2 PIN use the keys to select each digit from 0 9 Once you have the required digit press the NEXT DIGIT key After selecting the fourth digit press ENTER m 630un en 08 135 ...

Page 136: ...the functionality and press ENABLE User 2 PIN will allow access to only the enabled functionality to disable functionality highlight the enabled functionality and press DISABLE When all the required functionality has been enabled press FINISH 136 m 630un en 08 ...

Page 137: ...be displayed A PIN is now required to access all functionality The Master PIN accesses all pump functionality and the User 1 and User 2 PINs access only the defined functionality To enter the PIN use the keys to select each digit from 0 9 Once you have the required digit press the NEXT DIGIT key After selecting the fourth digit press ENTER m 630un en 08 137 ...

Page 138: ...splayed NOTE this screen will also display if the PIN entered does not allow access to that functionality If a PIN number is entered that is already in use the following screen will be displayed press CHANGE to input an alternative PIN or EXIT to abort 138 m 630un en 08 ...

Page 139: ...not allow access to the functionality the following screen will be displayed Keypad beep From SECURITY settings scroll to Keypad beep using the keys and select ENABLE The pump will now beep at every key press m 630un en 08 139 ...

Page 140: ... pump settings will still need to enter the PIN code 24 2 General settings To view the general settings menu select GENERAL SETTINGS from the main menu Auto restart This pump includes a feature called auto restart This setting only applies to pump operation in manual mode network mode and memodose mode This setting only applies to pump operation in manual mode If the pump is operating in any of th...

Page 141: ...uto restart is enabled the Symbol is shown on the screen to warn users that the pump may operate without any manual intervention pump resumes with previous settings Do not use auto restart for more than 12 times in 24 hours We recommend remote control where a high number of starts is required If the pump is configured to network mode or analog mode it will respond to remote commands at any time in...

Page 142: ...uld activate after a power cycle auto restart applies to manual mode network mode and memodose Flow units The current chosen flow unit is displayed on the right hand side of the screen To change flow units move the selection bar over the flow unit menu entry and press SELECT Use the keys to move the selection bar over the required flow unit then press SELECT All flow rates displayed on screens wil...

Page 143: ...label The pump label is a user defined 20 digit alphanumeric label which is displayed in the header bar of the home screen To define or edit the pump label move the selection bar over the Pump label menu entry and press SELECT If a pump label has been previously defined this will be displayed on screen to allow editing otherwise it will display the default label WATSON MARLOW m 630un en 08 143 ...

Page 144: ...acters for each digit The available characters are 0 9 A Z and SPACE Press NEXT to move onto the next character or PREVIOUS to move back to the previous character Press FINISH to save the entry and return to the general settings menu 144 m 630un en 08 ...

Page 145: ... SETTINGS from the main menu Use the keys to move the selection bar over Pumphead type and press SELECT The following screen will be displayed Use the keys to move the selection bar over Pumphead and press SELECT m 630un en 08 145 ...

Page 146: ...e selection bar over the required pumphead type and press SELECT Tube size and tube material Select Tube size from GENERAL SETTINGS then use the keys to move the selection bar over Bore size and press SELECT 146 m 630un en 08 ...

Page 147: ...sed and press SELECT If a LoadSure element has been selected then the tube size is displayed as pressure and bore This screen also allows you to select the tube material used Use the keys to move the selection bar over Tube material and press SELECT m 630un en 08 147 ...

Page 148: ...l through the available characters for each digit The available characters are 0 9 A Z and SPACE Press NEXT to move onto the next character or PREVIOUS to move back to the last character Press FINISH to save the entry and return to the general settings menu Restore defaults To restore the factory default settings select Restore defaults from the general settings menu There are two confirmation scr...

Page 149: ...uage Select language from the general settings menu to choose an alternative display language for the pump The pump must be stopped before changing the language Use the keys to move the selection bar to your required language Press SELECT to confirm m 630un en 08 149 ...

Page 150: ...Please see Mode menu on page 1 for further details 24 3 Control settings Select CONTROL SETTINGS from the main menu to access the sub menu shown below Use the keys to move the selection bar Press SELECT to choose the required function Speed limit The maximum speed the pump is capable of running at is 265rpm Select Speed limit from the control settings menu to define a lower maximum speed limit for...

Page 151: ...20RE and 620RE4 rotor warranty is limited to 2 bar from 165rpm to 265rpm l A warning is displayed when the user sets the speed above 165rpm Increasing life Avoid running in this area 5 YEAR WARRANTY Peak pressure bar Pump speed rpm ROTOR IS CONSUMABLE 620RE RE4 LOADSURE Hard Marprene M Sta Pure Chem sure 620LG Increasing life Avoid running in this area 5 YEAR WARRANTY Peak pressure bar Pump speed ...

Page 152: ... 620R and 620L Peak pressure bar Pump speed rpm 5 YEAR WARRANTY Reset run hours Select Reset run hours from the control settings menu Select RESET to zero the run hours counter The run hours counter can be viewed by pressing INFO from your home screen The following screen will be displayed Press RESET to reset the run hours or CANCEL to return to the CONTROL SETTINGS menu 152 m 630un en 08 ...

Page 153: ...rom the CONTROL SETTINGS menu Use the keys and press SELECT to choose which output to configure Use the keys and press SELECT to choose which pump status you require for the chosen output The tick symbol indicates the current setting m 630un en 08 153 ...

Page 154: ... SELECT to program the output or BACK to cancel 24 5 Configure inputs Select Configure inputs from the CONTROL SETTINGS menu Use the keys and press SELECT to choose which input to configure Use the keys and press SELECT to choose the logic state of the chosen input 154 m 630un en 08 ...

Page 155: ...this model Inputs 4 and 5 are configured for a pressure sensor Disable remote stop in manual mode Users can disable enable the remote stop input when the pump is in manual mode by using the following sequence to configure the start stop settings m 630un en 08 155 ...

Page 156: ...default is û The start stop input is not disabled in manual mode Press SELECT to change the setting to ü Press HOME to return and store the setting The input is now disabled in manual mode 156 m 630un en 08 ...

Page 157: ...al mode The setting isü The start stop input is disabled Press SELECT to open the logic state menu Use the keys and press SELECT to choose the logic state of the chosen input for your connected control hardware m 630un en 08 157 ...

Page 158: ...Press HOME to return and store the setting The input is now enabled in manual mode 158 m 630un en 08 ...

Page 159: ...25 Help 25 1 Help Select Help from the main menu to access the help screens m 630un en 08 159 ...

Page 160: ...but there is little or no flow make the following checks Check that fluid is supplied to the pump Check for any kinks or blockages in the lines Check that any valves in the line are open Check that the tube and rotor are in the pumphead Check that the tube is not split or burst Check that the correct wall thickness tube is being used Check the direction of rotation Check that the rotor is not slip...

Page 161: ...ed Note Signal out of range over signal and leak detected error screens report the nature of an external condition They do not flash Error code Error condition Suggested action Er 0 FRAM write error Attempt to reset by switching power OFF ON Or seek support Er 1 FRAM corruption Attempt to reset by switching power OFF ON Or seek support Er 2 FLASH write error during drive update Attempt to reset by...

Page 162: ... Check supply Power OFF ON may reset Er20 Signal out of range Check analog control signal range Trim signal as required Or seek support Er21 Over signal Reduce the analog control signal Err50 Communication error internal pump communications error and not a network error Attempt to reset by switching power OFF ON Or seek support 26 3 Technical support Watson Marlow Fluid Technology Group Falmouth C...

Page 163: ...27 Drive maintenance There are no user serviceable parts inside the pump Please contact your local Watson Marlow representative to arrange repair m 630un en 08 163 ...

Page 164: ...net Cable M12D Right Angle 4 pin plug to M12D Straight 4 pin plug CAT 5 SHIELDED 3m 059 9121 000 Ethernet Cable M12D Right Angle 4 pin plug to RJ45 CAT 5 SHIELDED 3m 059 9122 000 Ethernet Cable RJ45 to RJ45 CAT 5e SHIELDED 3m 059 9123 000 RJ45 skt TO M12 D CODE skt ADAPTER IP68 059 9124 000 Leak Detector Kit for 630 En 069 9151 000 Leak Detector Kit for 630 EnN 069 9161 000 RJ45 to RJ45 Patch Cabl...

Page 165: ...pumps is provided by the tool lockable pumphead guard Secondary backup protection is provided in the form of an electrical guard switch which stops the pump if the pumphead guard is opened The electrical guard switch on cased pumps should never be used as primary protection Always disconnect the mains power supply to the pump before opening the pumphead guard Removal 1 2 3 4 5 6 Refitting Check ad...

Page 166: ...Rotor refitting 1 2 3 4 Ensure that the rotor hub spacer is still installed 620R 620RE and 620RE4 waste port 1 2 3 166 m 630un en 08 ...

Page 167: ... the pump from the mains power supply before opening any guard or track or performing any positioning removal or maintenance operation 30 1 Continuous tubing 620R 1 2 3 4 5 6 620L 1 2 3 4 5 8 0mm 230mm 12mm 16mm 240mm m 630un en 08 167 ...

Page 168: ...30 2 Tube elements 630Du RE and 630Du RE4 1 2 3 4 5 6 630 Sanitary connectors 1 2 3 630 Industrial connectors 1 2 3 630Du L 1 2 3 168 m 630un en 08 ...

Page 169: ...osure to less than one minute risk of attack Halogenated chlorinated solvents Not recommended possible risk to polycarbonate tube clamp adjusters and polypropylene tube clamp locators Alcohols general No precaution necessary Glycols Minimize rotor cap and clutch boot exposure to less than one minute risk of attack Estersolvents Remove guard Minimize rotor cap and tube clamp location cap exposure t...

Page 170: ... UK mains plug E EU mains plug A American mains plug K Australia mains plug R Argentina mains plug C Swiss mains plug D India South Africa mains plug B Brazilian mains plug Not available for US or DuS models U and Du models only Only available with American mains plug Special NEMA module 069 911F 100 Ethernet Watertight Module 630F IP66 NEMA 4X is required for KROHNE flow sensor combined with IP31...

Page 171: ...27 032 913 A127 032 15 9 5 8 184 0159 032 933 0159 032 913 A159 032 mm inch STA PURE Series PCS Neoprene 6 4 1 4 26 961 0064 032 920 0064 032 9 6 3 8 73 961 0096 032 920 0096 032 12 7 1 2 82 961 0127 032 920 0127 032 15 9 5 8 184 961 0159 032 920 0159 032 mm inch PureWeld XL STA PURE Series PFL 6 4 1 4 26 966 0064 032 9 6 3 8 73 941 0096 032 966 0096 032 12 7 1 2 82 941 0127 032 966 0127 032 15 9 ...

Page 172: ...prene TL 933 0120 PFT 933 0170 PFT Pumpsil silicone 913 A120 PFT 913 A170 PFT Marprene TM 902 P120 PPC 902 P170 PPC Marprene TL 902 0120 PPC 902 0170 PPC Neoprene 920 0120 PPC 920 0170 PPC Note for 4 bar use 620L tubing codes Marprene Dispensing information Bore mm Litres rev 902 E080 K40 Y element 8 0 0 01689 902 E120 K40 12 0 0 03029 902 E160 040 16 0 0 04251 902 0080 040 Continuous 8 0 0 01689 ...

Page 173: ...ng information Bore mm Litres rev 913 AE80 K40 Y element 8 0 0 01672 913 A12E K40 12 0 0 03214 913 A16E K40 16 0 0 04353 913 A080 040 Continuous 8 0 0 01672 913 A120 040 12 0 0 03214 913 A160 040 16 0 0 04353 Neoprene Dispensing information Bore mm Litres rev 920 E080 K40 Y element 8 0 0 01721 920 E120 K40 12 0 0 02901 920 E160 K40 16 0 0 05004 920 0080 040 Continuous 8 0 0 01721 920 0120 040 12 0...

Page 174: ... mm Litres rev 961 E080 K40 Y element 8 0 0 01979 961 E120 K40 12 0 0 03349 961 E160 K40 16 0 0 04689 STA PURE Series PFL Dispensing information Bore mm Litres rev 966 E080 K40 Y element 8 0 0 01979 966 E120 K40 12 0 0 03349 966 E160 K40 16 0 0 04689 174 m 630un en 08 ...

Page 175: ...s PCS tube elements can be used in steam in place sterilisation processes l STA PURE Series PCS tubing elements can be sterilised to 3A Class 2 and FDA minimum recommended standard which is 121C 250F at 1 bar 14 5 psi saturated steam for 20 minutes l Monitor the process continuously l If a tube failure occurs shut down the process Do not touch the pumphead until a 20 minute cooling down period has...

Page 176: ...RE4 Mark II pumphead 1 069 4101 000 620RTC continuous tubing clamp set 2 MRA0249A Roller assembly element pumphead 2 MRA0250A Roller assembly continuous pumphead 3 MR2053B Clip Oddie retainer 3 MR2054T Oddie washer 3 SG0021 Oddie spring 3 CX0150 Oddie circlip snap ring 4 MRA3020A Track assembly 5 MR2027T Controlled waste threaded fitting 620R RE RE4 176 m 630un en 08 ...

Page 177: ...y 4 roller element 9 MRA0322A Rotor assembly 2 roller continuous 10 XX0220 Key metal 11 MR2096T Controlled waste threaded fitting locking nut 12 MR2029T Cased drive MG605 shaft rotor hub spacer 13 FN0488 Cased drive track locating screws M6 x 10 13 FN0523 Close coupled track locating screws 14 FN0581 Rotor locating washer M6 15 MR2251B Rotor locating bolt M6 x 25 16 TT0006 5mm Allen key 17 MA0017 ...

Page 178: ...on 063 4603 000 620L pumphead 063 4623 000 620LG pumphead 1 069 4001 000 Tube clamp set 2 MR3017S Adaptor plate 3 FN0493 M6x12 screws x 6 4 MR0890T Tube locating peg 5 MRA0150A Rotor assembly 6 BB0018 Shaft bearing 7 MR0850S Front plate 178 m 630un en 08 ...

Page 179: ...Number Spare Description 8 TT0005 10mm 3 8in spanner 9 MRA3026A Track assembly m 630un en 08 179 ...

Page 180: ...ily pumpheads flow rates are directly proportional to rotor speed If you wish to run the pump at a speed not shown in the tables below flow figures can be reached by dividing the maximum flow shown in the tables below by the maximum rpm figure and multiplying the result by your required speed in rpm In normal circumstances rotor and tube life are maximised if the pumphead is run slowly particularl...

Page 181: ...m 12 7mm 15 9mm 12 0mm 17 0mm 12 0mm 17 0mm 0 1 0 001 0 003 0 004 0 01 0 004 0 01 0 003 0 005 265 3 4 6 6 11 12 9 8 18 8 3 12 630 Marprene TM Bioprene TM l min 620RE hard 620RE4 hard Speed rpm 12 0mm 17 0mm 12 0mm 17 0mm 0 1 0 004 0 01 0 003 0 004 265 9 8 16 8 3 11 630 Pumpsil silicone l min 620R 620RE 620RE4 Speed rpm 6 4mm 9 6mm 12 7mm 15 9mm 12 0mm 17 0mm 12 0mm 17 0mm 0 1 0 001 0 003 0 004 0 0...

Page 182: ...ndard 620RE4 standard Speed rpm 6 4mm 9 6mm 12 7mm 15 9mm 12 0mm 17 0mm 12 0mm 17 0mm 0 1 0 0003 0 001 0 001 0 002 0 001 0 002 0 001 0 001 265 0 9 1 8 2 8 3 0 2 6 4 7 2 2 3 3 630 Marprene TM Bioprene TM USGPM 620RE hard 620RE4 hard Speed rpm 12 0mm 17 0mm 12 0mm 17 0mm 0 1 0 001 0 002 0 001 0 001 265 2 6 4 1 2 2 2 9 630 Pumpsil silicone USGPM 620R 620RE 620RE4 Speed rpm 6 4mm 9 6mm 12 7mm 15 9mm 1...

Page 183: ...2 0mm 16 0mm 0 1 0 002 0 003 0 004 0 1 0 0004 0 0008 0 0011 265 4 5 8 0 11 3 265 1 18 2 12 2 98 620L Pumpsil silicone l min 620L Pumpsil silicone USGPM Speed rpm Tube bore 4 0mm wall Speed rpm Tube bore 4 0mm wall 8 0mm 12 0mm 16 0mm 8 0mm 12 0mm 16 0mm 0 1 0 002 0 003 0 004 0 1 0 0004 0 0008 0 0011 265 4 4 8 5 11 5 265 1 17 2 25 3 05 620LG flow rates 4 bar pressure capacity 620L STA PURE Series P...

Page 184: ...re registered trademarks of Watson Marlow Limited Tri Clamp is a registered trademark of Alfa Laval Corporate AB STA PURE Series PCS and STA PURE Series PFL are trademarks of W L Gore and Associates EtherNet IP is a trademark of ODVA Inc Studio 5000 is a trademark of Rockwell Automation 184 m 630un en 08 ...

Page 185: ...rrect but Watson Marlow Fluid Technology Group accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING This product is not designed for use in and should not be used for patient connected applications m 630un en 08 185 ...

Page 186: ...lication history All versions updated combined to single source and unified to Issue 4 09 18 m 630un gb 01 630 U UN pump First published 08 16 m 630en 01 530 EN pump First published 04 2020 186 m 630un en 08 ...

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Watson-Marlow 630 U, Installation, Operating And Maintenance Manual

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