Watlow DIN-A-MITE C User Manual Download Page 5

WATLOW DIN-A-MITE Style C User's Manual

5

Output Rating Curves

0

5

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

25

30

35

40

45

50

55

60

65

70

75

80

90

85

Current (Amps) into a Resistive Load

Maximum Internal Enclosure Ambient Temperature (

°

C)

DIN-A-MITE Style C Ratings at 100% On

Natural Convection

3-phase, 3-leg

3-phase, 2-leg

Single-phase 

0

5

10 15 20 25 30 35 40 45 50 55 60 65 70

25

30

35

40

45

50

55

60

65

70

Current (Amps) into a Resistive Load

Maximum Internal Enclosure Ambient Temperature (

°

C)

DIN-A-MITE Style C Ratings at 100% On

75 80 85 90

Fan-Cooled

75

80

3-phase, 3-leg 

3-phase, 2-leg

Single-phase 

Extended Heater And SCR Life 
With Variable Time Base 

Models: DC _ _ - [02, 24, 60] F0 - _ _ _ _

20% Power, 

3 AC line cycles on, 12 cycles off

50% Power

, 3 AC line cycles on, 3 cycles off

Phase Angle 

Single-Cycle Variable Time Base

With single-cycle variable time base (VTBS)
control, at 50% power, power is on one cycle, and
off one cycle. At 25%, it is on for one cycle and
off for three. Under 50%, the unit is not on for
more than one consecutive cycle. Over 50%, the
unit is not off for more than one consecutive
cycle. This model will work with a linear voltage
input, a 4 to 20mA input or a potentiometer
input.

Phase angle control (control Type P) is infinitely
variable inside the sine wave. This provides a
variable voltage and/or current output. This
option includes soft start and line voltage
compensation. This model will work with a linear
voltage input, a linear current source input or a
potentiometer input. This is single-phase only.
Alarms not available on phase angle models.

Models: DC _ _ - _ _ S _ - _ _ _ _ 

25% Power

, 1 AC line cycle on, 3 cycles off

Models: DC1 _ - _ _ [L, P] _ - 0 _ _ _

With variable time base control, the power
controller automatically adjusts the time base
and output power with respect to process input.
Accelerated life testing verified that the variable
time base control significantly reduces
expansion and contraction of the heater element.
This extends heater and SCR life while
improving the process temperature control. You
save money on heaters, down time and
maintenance.

50% Power

, 1 AC line cycle on, 1 cycle off

Ó

6

0

5

10 15 20 25 30 35 40 45 50 55 60 65 70

Current (Amps) into a Resistive Load

25

30

35

40

45

50

55

60

65

70

75

80

Ambient Air Around Heatsink Fins ( C) 

DIN-A-MITE Style C Ratings at 100% On

Through-Wall Heatsink

75 80

Recommended maximum 

enclosure temperature is 80 C (176 F)

3-phase

, 2-

leg

3

-phas

e,

3

-leg

Sing

le-

phas

e

Combination Fuses for Applications Through 600V

Å

(ac):

Semiconductor

Watlow Fuse 

Bussman 

Watlow Holder 

Bussmann Holder

Fuse Rating

P/N 

P/N 

P/N 

P/N

30A 0808-0325-0030 

DFJ30 

0808-0326-1530  CH30J1i

40A

0808-0325-0040

DFJ40

0808-0325-3560

CH60J1i

50A

0808-0325-0050

DFJ50

0808-0325-3560

CH60J1i

63A

0808-0325-0060

DFJ60

0808-0325-3560

CH60J1i

80A

0808-0325-0080

DFJ80

0808-0325-7010

J60100-1CR

100A

0808-0325-0100

DFJ100

0808-0325-7010

J60100-1CR

www.

.com

[email protected]

1.800.561.8187

Summary of Contents for DIN-A-MITE C

Page 1: ...DIN A MITE power controller includes single phase 3 phase 2 leg and 3 phase 3 leg 120 to 600V ac operation Current switching capabilities range from 30 to 80A depending on the model ordered See the o...

Page 2: ...gle with current limit Input Control Signal Types P and L are not CE approved UL 50 Type 4X Enclosure and UL ANSI ISA 12 12 01 Temperature Code T4A The through wall heatsink package is suitable for us...

Page 3: ...ed 0 to 100 08 5362 Alarm option is not available on phase angle type P or type L Resolution Better than 0 1 of input span with respect to output change Control Mode Zero Cross Input Control Signal Ty...

Page 4: ...se only P 0 to 5 Phase angle DC1 only Alarm 0 only Single phase only S 0 to 5 Single cycle variable time base Select one of the following input options for L P S 0 to 5 0 4 to 20mA 1 12 to 20mA for In...

Page 5: ...soft start and line voltage compensation This model will work with a linear voltage input a linear current source input or a potentiometer input This is single phase only Alarms not available on phase...

Page 6: ...nto place If the DIN A MITE does not snap into place check to see if the rail is bent 4 Mount the cooling fins vertically 3 WARNING Only authorized and qualified personnel should be allowed to install...

Page 7: ...flow and wire bending radius 102 mm 4 0 in clearance for air flow and wire bending radius 150 mm 5 89 in Rail Release Tab pull down 44 mm 1 73 in 57 mm 2 26 in 127 mm 5 00 in 79 mm 3 10 in 102 mm 4 0...

Page 8: ...atsink 4 Mount the heatsink vertically Torque to 2 26 to 2 82 Nm 20 to 25 in lb Ground lug 2 8 GA M5 0 8 by 10 mm 8 M5 Internal Tooth Lock Washer 8 included 178 mm 7 00 in 122 mm 4 81 in Panel Opening...

Page 9: ...5 16 17 18 19 20 1 2 3 4 5 6 Signal Alarm Gain Bias Open Heater Limit Adjustment Potentiometers 4 to 20mA dc Input 7 8 9 4 5 to 32V dc Input 7 8 9 Zone 1 Zone 2 Zone 3 Note Use tool Bourns H91 to adju...

Page 10: ...Zone 2 Zone 3 1k Potentiometer Input Use with 0 to 5V dc Input 4 to 20mA and Linear Voltage Input 1 3 For models DC 1 2 3 _ _ _ L P S _ _ _ _ _ Auto and Manual Input Application 4 to 20mA dc signal fr...

Page 11: ...power 4 Turn on the power to the DIN A MITE 5 Gradually increase the input signal 6 Adjust the current limit potentiometer clockwise until the current to the load is measurable The current limit indic...

Page 12: ...o 20mA output or 5V for 0 to 5V output 2 Adjust the open heater alarm adjustment potentiometer until the alarm indicator light on the front panel is full on with no intermittent cycling 3 Slowly adjus...

Page 13: ...ge to equipment and personal injury or death NOTE The shorted SCR alarm option is not available with phase angle units Torque Guidelines Properly torque line and load terminals to 2 7 Nm 24 in lb Reto...

Page 14: ...jury or death Torque Guidelines Properly torque line and load terminals to 2 7 Nm 24 in lb Retorque after 48 hours to minimize wire cold flow Retorque line and load terminals every 3 to 6 months L1 L2...

Page 15: ...15 16 17 18 19 20 Gain Bias Open Heater Limit ALM ALM CT1 CT1 CT2 CT2 CT3 CT3 4 5 6 1 2 3 Signal Alarm Zone 1 Zone 2 Zone 3 Heater 2 Heater 3 Heater 1 L2 L2 L2 Limit Control Contacts if required Semic...

Page 16: ...f you plan to wire multiple DIN A MITE alarm outputs you need to include an intermediate relay for each DIN A MITE used System Wiring Example Alternative Latching Alarm Circuit If there is a need for...

Page 17: ...SCR alarm will energize a triac on board the DIN A MITE output An open heater or partial open heater state is detected when a command signal is present and a reduced or no output current is detected T...

Page 18: ...oltage Variations EN 61000 3 2 2009 Harmonic Current Emissions Reviewed to IEC 61000 3 2 2014 EN 61000 3 3 2013 Voltage Fluctuations and Flicker3 16A EN 61000 3 11 2000 Voltage Fluctuations and Flicke...

Page 19: ...to death for personnel WARNING All filter installation and wiring must be performed by qualified personnel and conform to local and national electrical codes In line power filters have been shown to p...

Page 20: ...number Detailed description of the problem Any special instructions Name and phone number of the person returning the product 2 Prior approval and an RMA number from the Customer Service Department is...

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