Watlow DIN-A-MITE C User Manual Download Page 11

WATLOW DIN-A-MITE Style C User's Manual

11

Current

Transformer 

(CT)

Heater

Load Wire

7
8
9

10
11
12
13
14
15
16
17
18
19
20

1           2          3

4

Signal

Alarm

Gain

Bias

Open

Heater

Limit

+

-

CT1

CT1

Adjustment

Potentiometers

Input Signal:  

+

-

Zone

1

Zone 

2

Zone

3

5

6

Input Wiring Phase Angle with Current Limit

The DC1 _ - _ _ L _ - 0 _ _ _ model is a phase angle-controller that can
limit the maximum current to the load. A potentiometer on the DIN-A-
MITE adjusts the current limit setting. Use the following steps to
adjust the current limit on initial setup. The purpose of the procedure
is to bring the power to the load slowly so that the desired maximum
current to the load is not exceeded before the current limit is adjusted.

NOTE: The DIN-A-MITE is shipped factory-calibrated with the potentiometer
adjusted fully clockwise (no current limiting). Adjust the potentiometer clockwise
to increase the current; counterclockwise to decrease the current.

NOTE: A short overcurrent through the load may occur, as the circuitry detects the
high current, if the input signal from the temperature controller is abruptly
increased.

1. Attach a clamp-on ammeter to the load line.

2. Adjust the current limit potentiometer fully counterclockwise (for

minimum current flow).

3. Turn the temperature controller on and adjust the input signal to

the DIN-A-MITE for zero percent power.

4. Turn on the power to the DIN-A-MITE.

5. Gradually increase the input signal.

6. Adjust the current limit potentiometer clockwise until the current to

the load is measurable. The current limit indicator (Zone 3) light
should turn on until the output is allowed to go full on, with no
limit. At that point, the indicator light will turn off.

7. Gradually increase the input signal to 100% power, then adjust the

current limit potentiometer to obtain the desired maximum current
to the load.

Ó

1

WARNING:
Use National Electric (NEC)
or other country-specific
standard wiring practices to
install and operate the DIN-
A-MITE. Failure to do so may
result in damage to
equipment and property,
and/or injury or loss of life.

Ó

2

WARNING: Wiring examples
show L2 in phase-to-phase,
200V

Å

(ac) and above

configuration. In phase-to-
neutral, 100V

Å

(ac) and

above  applications, L2 is
neutral and must not be
fused or switched. Failure to
follow this guideline could
result in personal injury or
death.

Ó

3

WARNING:
Only authorized and qualified
personnel should be allowed
to install and perform
preventive and corrective
maintenance on this unit.
Failure to follow this
guideline could result in
damage to equipment, and
personal injury or death.

NOTE:
The alarm options are not
available with phase angle
units.

Current Limit Adjustment Procedure

ç 

Ó

1

(Model DC1 _ - _ _ L [0, 1, 2, 3, 4, 5] - _ _ _ _ )
Linear current and linear voltage input

The Zone 3
indicator light
serves as the
current-limit
indicator in
phase-angle,
current-limit
models.

www.

.com

[email protected]

1.800.561.8187

Summary of Contents for DIN-A-MITE C

Page 1: ...DIN A MITE power controller includes single phase 3 phase 2 leg and 3 phase 3 leg 120 to 600V ac operation Current switching capabilities range from 30 to 80A depending on the model ordered See the o...

Page 2: ...gle with current limit Input Control Signal Types P and L are not CE approved UL 50 Type 4X Enclosure and UL ANSI ISA 12 12 01 Temperature Code T4A The through wall heatsink package is suitable for us...

Page 3: ...ed 0 to 100 08 5362 Alarm option is not available on phase angle type P or type L Resolution Better than 0 1 of input span with respect to output change Control Mode Zero Cross Input Control Signal Ty...

Page 4: ...se only P 0 to 5 Phase angle DC1 only Alarm 0 only Single phase only S 0 to 5 Single cycle variable time base Select one of the following input options for L P S 0 to 5 0 4 to 20mA 1 12 to 20mA for In...

Page 5: ...soft start and line voltage compensation This model will work with a linear voltage input a linear current source input or a potentiometer input This is single phase only Alarms not available on phase...

Page 6: ...nto place If the DIN A MITE does not snap into place check to see if the rail is bent 4 Mount the cooling fins vertically 3 WARNING Only authorized and qualified personnel should be allowed to install...

Page 7: ...flow and wire bending radius 102 mm 4 0 in clearance for air flow and wire bending radius 150 mm 5 89 in Rail Release Tab pull down 44 mm 1 73 in 57 mm 2 26 in 127 mm 5 00 in 79 mm 3 10 in 102 mm 4 0...

Page 8: ...atsink 4 Mount the heatsink vertically Torque to 2 26 to 2 82 Nm 20 to 25 in lb Ground lug 2 8 GA M5 0 8 by 10 mm 8 M5 Internal Tooth Lock Washer 8 included 178 mm 7 00 in 122 mm 4 81 in Panel Opening...

Page 9: ...5 16 17 18 19 20 1 2 3 4 5 6 Signal Alarm Gain Bias Open Heater Limit Adjustment Potentiometers 4 to 20mA dc Input 7 8 9 4 5 to 32V dc Input 7 8 9 Zone 1 Zone 2 Zone 3 Note Use tool Bourns H91 to adju...

Page 10: ...Zone 2 Zone 3 1k Potentiometer Input Use with 0 to 5V dc Input 4 to 20mA and Linear Voltage Input 1 3 For models DC 1 2 3 _ _ _ L P S _ _ _ _ _ Auto and Manual Input Application 4 to 20mA dc signal fr...

Page 11: ...power 4 Turn on the power to the DIN A MITE 5 Gradually increase the input signal 6 Adjust the current limit potentiometer clockwise until the current to the load is measurable The current limit indic...

Page 12: ...o 20mA output or 5V for 0 to 5V output 2 Adjust the open heater alarm adjustment potentiometer until the alarm indicator light on the front panel is full on with no intermittent cycling 3 Slowly adjus...

Page 13: ...ge to equipment and personal injury or death NOTE The shorted SCR alarm option is not available with phase angle units Torque Guidelines Properly torque line and load terminals to 2 7 Nm 24 in lb Reto...

Page 14: ...jury or death Torque Guidelines Properly torque line and load terminals to 2 7 Nm 24 in lb Retorque after 48 hours to minimize wire cold flow Retorque line and load terminals every 3 to 6 months L1 L2...

Page 15: ...15 16 17 18 19 20 Gain Bias Open Heater Limit ALM ALM CT1 CT1 CT2 CT2 CT3 CT3 4 5 6 1 2 3 Signal Alarm Zone 1 Zone 2 Zone 3 Heater 2 Heater 3 Heater 1 L2 L2 L2 Limit Control Contacts if required Semic...

Page 16: ...f you plan to wire multiple DIN A MITE alarm outputs you need to include an intermediate relay for each DIN A MITE used System Wiring Example Alternative Latching Alarm Circuit If there is a need for...

Page 17: ...SCR alarm will energize a triac on board the DIN A MITE output An open heater or partial open heater state is detected when a command signal is present and a reduced or no output current is detected T...

Page 18: ...oltage Variations EN 61000 3 2 2009 Harmonic Current Emissions Reviewed to IEC 61000 3 2 2014 EN 61000 3 3 2013 Voltage Fluctuations and Flicker3 16A EN 61000 3 11 2000 Voltage Fluctuations and Flicke...

Page 19: ...to death for personnel WARNING All filter installation and wiring must be performed by qualified personnel and conform to local and national electrical codes In line power filters have been shown to p...

Page 20: ...number Detailed description of the problem Any special instructions Name and phone number of the person returning the product 2 Prior approval and an RMA number from the Customer Service Department is...

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