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Waterlogic 4 Firewall Technical Manual - Issue A, October 2010

lifting the WL4 Firewall pressure release valve (yellow), located beside the UV lamp 

assembly, for approximately 2 seconds.

7.

 Connect the water supply. All water sources should be potable. Allow the water 

supply to run clear of any sediment before connecting to the WL4 Firewall. The mini-

mum pressure for the WL4 Firewall to function correctly is 38 PSI (2.6 bar). The ideal 

pressure is 45 PSI. The maximum pressure 60 PSI.

8.

 Check the electrical wall socket (polarity) and then make the electrical connec-

tion to the WL4 Firewall by plugging the power lead in to the socket on the rear of 

the WL4. Then connect to the electrical feed wall power outlet. Turn on the power 

supply to the WL4 Firewall.

9.

 Close the top cover and turn on the red power switch. The WL4 Firewall will go 

through a self test cycle and light the WL4 Firewall icons automatically. When the 

self test cycle completes, the sparkling water model will automatically fill with wa-

ter, whilst still water models will need to be manually flushed through with water by 

depressing the cold water dispense button. (Please note carbon filters should be 

pre-flushed before commissioning the WL4 Firewall so that excessive carbon fines 

do not get into the WL4 Firewall tanks and solenoids). When the WL4 Firewall stops 

filling, flush 10 litres of water through the WL4 Firewall by depressing the cold, spar-

kling and hot buttons. Turn on the green heater and compressor switch (rear) and 

the WL4 will start to heat and cool. 

10. 

The water temperature of the WL4 Firewall is factory set at 5°C for still and spar-

kling water and 87°C for hot water. The temperature can be adjusted - see page 34 

‘PCB Programming Procedures’.

11.

 Lift the top cover (power is isolated by top cover switch) and carry out a visual 

inspection for any water or CO2 gas leaks.

12. 

Replace any covers and now test the water for taste. Any hint of plastic taste in 

the water means the WL4 Firewall needs to be flushed with an additional 10 litres.

13.

 The WL4 Firewall should be sanitised at installation. ‘Sanitising or Descaling’.

14.

  The  WL4  Firewall  must  not  be  installed  in  direct  sunlight,  adjacent  to  a  heat 

source, or in an ambient room temperature above 30°C or below 5°C

Instructions 

on Changing the CO

2

 Bottle

REMOVING THE EMPTY CO2 BOTTLE

Turn off the empty bottle and disconnect from gas regulator.

CONNECTING NEW CO2 BOTTLE

• Before connecting new Co2 bottle, remove dust cap.

• Face the gas bottle away from yourself and purge the bottle for 2 seconds 

  to re lease any air and clean any dirt or dust from the top of the bottle.

• Connect bottle to gas regulator and turn on. The pressure should read 3 Bar. 

  Adjust if needed.

PuRGING THE WL4 FIREWALL

• Lift the yellow lever under top cover for 5-10 seconds to purge the gas line 

  and carbonator.

• Place a container of at least 5 litre under the faucet and dispense sparkling 

  water until just gas is dispensed from the faucet. The WL4 Firewall will now refill.  

  This takes about 4 minutes. When the pump has stopped turn the gas bottle off.

• Record the regulator pressure, normally 3 Bar. After 5 minutes check the gauge

  for any pressure drop as this indicates a leak. Remember to turn on the CO2 bottle!!

Summary of Contents for WL4 Firewall

Page 1: ...WL4 Firewall Technical Manual...

Page 2: ...ance and Servicing 21 Sanitising or Descaling 22 Fault Finding 23 Advisory Icons 24 Malfunction Icons 25 Technical Specifications and Warranties 27 ROHS 29 BioCote 29 Main PCB Schematic Diagram Hot Co...

Page 3: ...remove a whole range of contaminants e g chlorine and pesticides It is important for the UV sterilization system to be supplied with clean water in order to achieve maximum efficiency There are many k...

Page 4: ...5 16 The entire internal water circuit and all the components which come in contact with water are food grade NSF WRAS approved WATER VALVES Dispensing of water to the customer is achieved by means of...

Page 5: ...UT SPARKLING WATER OUT AIR VENT SOLENOID VALVE 5 SOLENOID VALVE 4 PUMP CHECK VALVE FILTER DRYER COLD SENSOR CHECK VALVE CO2 In COLD SPARKLING TANK DRAIN VALVE DRAIN VALVE DRAIN VALVE HOT TANK COMPRESS...

Page 6: ...WATER IN COLD WATER OUT SPARKLING WATER OUT SOLENOID VALVE 5 SOLENOID VALVE 4 PUMP FILTER DRYER COLD SENSOR CHECK VALVE CHECK VALVE CO2 In COLD SPARKLING TANK DRAIN VALVE DRAIN VALVE COMPRESSOR CONDEN...

Page 7: ...nd caution when lifting Packing materials could present a trip hazard Keep them off the floor Take care not to allow the power lead to get wet If the lead gets wet it must not be used CO2 gas used for...

Page 8: ...base cabinet if required using the separate instructions found in the base cabinet box 2 Mount the WL4 Firewall on a firm flat surface so that it cannot topple or fall from a counter top Level the WL4...

Page 9: ...will start to heat and cool 10 The water temperature of the WL4 Firewall is factory set at 5 C for still and spar kling water and 87 C for hot water The temperature can be adjusted see page 34 PCB Pro...

Page 10: ...enerally ready for use If the sleeping cat symbol is illuminated the WL4 Firewall has entered sleep mode pushing any button will bring the WL4 Firewall out of sleep mode Sleep mode is an energy saving...

Page 11: ...cal water conditions No paperwork or cleaning records should ever be stored inside the WL4 Firewall 1 Isolate the power to the WL4 Firewall by turning off the green and red switches at the rear of the...

Page 12: ...sed on the AMETEK filter system fitted with in and out pipe fittings will be needed to mix the sanitizing solution Flush the solution into the machine from the rear bulkhead Sanitising the machine usi...

Page 13: ...water 3 The hot water is not hot and cold water is not cold Make sure the green heater compressor switch is turned on 4 There is hot water flow but cold water is not flowing This may be due to the co...

Page 14: ...nternal WL4 Firewall leak detection system that will trigger an alarm or it will trip the Waterlogic block located on the installation kit Should you see water leaking from the WL4 Firewall isolate th...

Page 15: ...usual life expectancy of your water dispenser It will not wear or wash out with use or cleaning What bacteria is BioCote effective against BioCote is effective against most common bacteria moulds and...

Page 16: ...CDS WLS DS SLS 1 2 3 4 5 6 7 8 910 1 2 3 4 5 6 7 8 9 HLS 20S1 DC 24V 20S2 DC 24V 20S3 DC 24V 20S5 DC 24V 20S6 DC 24V DC 24V 20S4 DC 24V AC 230V AC 230V AC 230V AC 230V BT PCB MC MFC H OV P POWER SOUR...

Page 17: ...3 4 5 1 2 3 4 5 6 LED PCB DISPLAY PCB BUTTON PCB SW1 SW2 SW3 SW4 1 2 3 4 5 1 2 3 4 5 Electrical Wiring Diagram 230V Hot and Cold Mark Description Mark Description 20S1 Solenoid valve for in water MC...

Page 18: ...ater power switch 20S6 Solenoid valve for sparkling water PS3 Safe power switch AD Adaptor 24V SLS Sparkling water level check BT PCB Ballast PCB TH2 Thermistor cold water CDS UV sensor TH3 Thermistor...

Page 19: ...on Tube 5 16 for hot water mm 54 PU 4064 Silicon Tube 5 16 for hot water Air Vent 460mm Wetted Parts List Hot Cold and Sparkling Wetted Parts List Hot Cold and Sparkling NO Part NO Part Description 1...

Page 20: ...L 4 Drip Tray sensor Holder 18 CU 0055 WL 4 Air Vent Clip 19 PU 4064 Silicon Tube 5 16 for hot water 20 PL 1354 WL4 Firewall hot water faucet 22 PL 1354 A WL4 Firewall hot water faucet Insert Pipe 23...

Page 21: ...ra hot Button Label in four option model 92 EN 6118 Button PCB 93 EN 6116 A WL 4 Display PCB for Firewall CDS 94 PL 1334 WL 4 PCB Cover 95 PL 1333 WL 4 Back panel Hinge A 3 96 PL 1332 WL 4 Back panel...

Page 22: ...ata LED Display TEMP Actual temperature and filter use hours READ Read PCB Data SET Setting PCB Data SEND Sending Data to Machine FILTER Filter Reset Service PCB RS232 Power Adaptor WL4 Service Pcb Ki...

Page 23: ...data Press the Down button to read whole PCB setting and press Up button o read back from the top setting Note At this stage the Service PCB can read the actual settings and cannot change these settin...

Page 24: ...r button and the screen will diaplay STORING The screen will then change to display STORE SUCCESS The new setting data is now stored in the Service PCB only and is not within the WL4 FIREWALL PCB as y...

Page 25: ...USA 4141 N 156th Street Omaha NE 68116 USA Canada and Mexico info waterlogicusa com 1 402 884 7212 WLI Trading Ltd Suite 4 2nd Floor Beacon Court Sandyford Dublin 18 Ireland www waterlogic com Rest of...

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