background image

6

Waterlogic 4 Firewall Technical Manual - Issue A, October 2010

7

IN FAuCET uV

The Unique design allows the faucet area to be steralised before, during and after 

every dispense. There are two types of sensors available, the CDS UV sensor that 

detects if the UV lamp is working and the UV sensor that monitors the UVC intensity 

from the UV lamp.

uV LAMP

The UV light is an 11Watt germicidal lamp at a wavelength of 253.7 NM, which is 

very efficient at destroying bacteria in water. The UV lamp is situated in the Firewall 

Chamber surrounded by a quartz spiral that attains NSF standard 55 purification 

of water. The lamp must be replaced at 6 months intervals, and the quartz spiral 

cleaned by using a ultrasonic bath if needed

PCB

The  PCB  (Printed  Circuit  Board)  is  the  control  unit  for  the  WL4  Firewall,  it  is 

responsible for the functions of all the mechanical and electrical parts (24V DC). 

The microprocessor drives the display (at the top of the WL4 Firewall) which informs 

the user of the status of the unit. There are two different Models of the display PCB 

depending on the UV sensor type used.

COMPRESSOR

The compressor operates at 220-240V at 50Hz. It uses 75 gramms of R134a non-

Ozone depleting refrigerant gas for the High Capacity cold tanks and 45 gramms of 

R134a gas for the Standard cold tank.

WATER PIPES AND FITTINGS

The inlet and the internal water circuit pipe size is 1/4” and 5/16”. The entire internal 

water circuit and all the components which come in contact with water are food 

grade NSF / WRAS approved.

WATER VALVES

Dispensing of water to the customer is achieved by means of a 24V DC electrical 

solenoid  valve.  The  valves  are  energized  every  time  the  customer  pushes  the 

dispense button for a drink. DC voltage is used to give a positive and quieter action 

of the solenoid valve.

PLASTIC PANELS

The  moulded  panels  are  made  from  recyclable  ABS  plastic.  All  the  ABS  plastic 

panels are UV resistant and meet the standards of CE and UL. Please note that the 

WL4  Firewall  should  not  be  exposed  to  direct  sunlight.  Placing  the  WL4  Firewall 

in direct sunlight from a window, close to a radiator, or in a room of high ambient 

temperature, will affect the efficiency of the refrigeration circuit.

PARTS REQuIRED FOR SPARKLING WATER

CO2  Cylinder  &  Gas  Regulator:  The  units  with  the  option  of  sparkling  water  will 

need CO2 gas, food grade carbon dioxide. This gas is stored in cylinders in a liquid 

form. The cylinders are usually painted grey or black (regulation requirement for 

CO2). The gas regulator, which comes with the unit, controls the flow of CO2 to the 

carbonation tank; it reduces the pressure of the CO2 gas to 45PSI which is needed 

to make high quality sparkling water. 

WATER PuMP

The  water  pump  is  24V  DC  and  forces  the  pre-chilled  cold  still  water  into  the 

carbonation  tank  at  a  minimum  pressure  of  45PSI.  This  pressure  is  required  to 

overcome the internal pressure from the CO2 gas which is in the tank and will give 

a average of 4.8 grams of C02 per litre of water.

Summary of Contents for WL4 Firewall

Page 1: ...WL4 Firewall Technical Manual...

Page 2: ...ance and Servicing 21 Sanitising or Descaling 22 Fault Finding 23 Advisory Icons 24 Malfunction Icons 25 Technical Specifications and Warranties 27 ROHS 29 BioCote 29 Main PCB Schematic Diagram Hot Co...

Page 3: ...remove a whole range of contaminants e g chlorine and pesticides It is important for the UV sterilization system to be supplied with clean water in order to achieve maximum efficiency There are many k...

Page 4: ...5 16 The entire internal water circuit and all the components which come in contact with water are food grade NSF WRAS approved WATER VALVES Dispensing of water to the customer is achieved by means of...

Page 5: ...UT SPARKLING WATER OUT AIR VENT SOLENOID VALVE 5 SOLENOID VALVE 4 PUMP CHECK VALVE FILTER DRYER COLD SENSOR CHECK VALVE CO2 In COLD SPARKLING TANK DRAIN VALVE DRAIN VALVE DRAIN VALVE HOT TANK COMPRESS...

Page 6: ...WATER IN COLD WATER OUT SPARKLING WATER OUT SOLENOID VALVE 5 SOLENOID VALVE 4 PUMP FILTER DRYER COLD SENSOR CHECK VALVE CHECK VALVE CO2 In COLD SPARKLING TANK DRAIN VALVE DRAIN VALVE COMPRESSOR CONDEN...

Page 7: ...nd caution when lifting Packing materials could present a trip hazard Keep them off the floor Take care not to allow the power lead to get wet If the lead gets wet it must not be used CO2 gas used for...

Page 8: ...base cabinet if required using the separate instructions found in the base cabinet box 2 Mount the WL4 Firewall on a firm flat surface so that it cannot topple or fall from a counter top Level the WL4...

Page 9: ...will start to heat and cool 10 The water temperature of the WL4 Firewall is factory set at 5 C for still and spar kling water and 87 C for hot water The temperature can be adjusted see page 34 PCB Pro...

Page 10: ...enerally ready for use If the sleeping cat symbol is illuminated the WL4 Firewall has entered sleep mode pushing any button will bring the WL4 Firewall out of sleep mode Sleep mode is an energy saving...

Page 11: ...cal water conditions No paperwork or cleaning records should ever be stored inside the WL4 Firewall 1 Isolate the power to the WL4 Firewall by turning off the green and red switches at the rear of the...

Page 12: ...sed on the AMETEK filter system fitted with in and out pipe fittings will be needed to mix the sanitizing solution Flush the solution into the machine from the rear bulkhead Sanitising the machine usi...

Page 13: ...water 3 The hot water is not hot and cold water is not cold Make sure the green heater compressor switch is turned on 4 There is hot water flow but cold water is not flowing This may be due to the co...

Page 14: ...nternal WL4 Firewall leak detection system that will trigger an alarm or it will trip the Waterlogic block located on the installation kit Should you see water leaking from the WL4 Firewall isolate th...

Page 15: ...usual life expectancy of your water dispenser It will not wear or wash out with use or cleaning What bacteria is BioCote effective against BioCote is effective against most common bacteria moulds and...

Page 16: ...CDS WLS DS SLS 1 2 3 4 5 6 7 8 910 1 2 3 4 5 6 7 8 9 HLS 20S1 DC 24V 20S2 DC 24V 20S3 DC 24V 20S5 DC 24V 20S6 DC 24V DC 24V 20S4 DC 24V AC 230V AC 230V AC 230V AC 230V BT PCB MC MFC H OV P POWER SOUR...

Page 17: ...3 4 5 1 2 3 4 5 6 LED PCB DISPLAY PCB BUTTON PCB SW1 SW2 SW3 SW4 1 2 3 4 5 1 2 3 4 5 Electrical Wiring Diagram 230V Hot and Cold Mark Description Mark Description 20S1 Solenoid valve for in water MC...

Page 18: ...ater power switch 20S6 Solenoid valve for sparkling water PS3 Safe power switch AD Adaptor 24V SLS Sparkling water level check BT PCB Ballast PCB TH2 Thermistor cold water CDS UV sensor TH3 Thermistor...

Page 19: ...on Tube 5 16 for hot water mm 54 PU 4064 Silicon Tube 5 16 for hot water Air Vent 460mm Wetted Parts List Hot Cold and Sparkling Wetted Parts List Hot Cold and Sparkling NO Part NO Part Description 1...

Page 20: ...L 4 Drip Tray sensor Holder 18 CU 0055 WL 4 Air Vent Clip 19 PU 4064 Silicon Tube 5 16 for hot water 20 PL 1354 WL4 Firewall hot water faucet 22 PL 1354 A WL4 Firewall hot water faucet Insert Pipe 23...

Page 21: ...ra hot Button Label in four option model 92 EN 6118 Button PCB 93 EN 6116 A WL 4 Display PCB for Firewall CDS 94 PL 1334 WL 4 PCB Cover 95 PL 1333 WL 4 Back panel Hinge A 3 96 PL 1332 WL 4 Back panel...

Page 22: ...ata LED Display TEMP Actual temperature and filter use hours READ Read PCB Data SET Setting PCB Data SEND Sending Data to Machine FILTER Filter Reset Service PCB RS232 Power Adaptor WL4 Service Pcb Ki...

Page 23: ...data Press the Down button to read whole PCB setting and press Up button o read back from the top setting Note At this stage the Service PCB can read the actual settings and cannot change these settin...

Page 24: ...r button and the screen will diaplay STORING The screen will then change to display STORE SUCCESS The new setting data is now stored in the Service PCB only and is not within the WL4 FIREWALL PCB as y...

Page 25: ...USA 4141 N 156th Street Omaha NE 68116 USA Canada and Mexico info waterlogicusa com 1 402 884 7212 WLI Trading Ltd Suite 4 2nd Floor Beacon Court Sandyford Dublin 18 Ireland www waterlogic com Rest of...

Reviews: