background image

22

23

and fill the cold tank with a mix of water and sanitisation fluid. 

7.

  Replace the UV lamp and reconnect the UV loom. Do not touch the UV lamp with 

your bare hands as this will shorten the lamp life.

8.

 Machines with the Hot Option. Remove and inspect the faucet. If the faucet is 

cracked or has excessive build of calcium that cannot be easily cleaned then replace 

the faucet. Please ensure that you wear cleaning gloves when handling the faucet.

9.

 Pre flush the carbon filters outside the WL 4 Firewall to waste and then fit into the 

WL 4 Firewall screwing in anti clockwise.

10.

De-scale the hot tank if required.

11.

 Carry out a visual inspection of the WL 4 Firewall’s water and electrical connections 

and components and take any remedial action required to prevent a fault. 

Clean the refrigeration condenser and fan if required.

12. 

If servicing a sparkling water unit turn back on the CO2 and purge the system 

by lifting the yellow CO2 relief valve lever located beside the UV lamp assembly for 

1 second. Check the regulator pressure is set at 45 PSI and there are no CO2 leaks.

13. 

Close the top cover, reconnect the power cord and turn on only the red switch 

at the rear of the WL4 Firewall. The WL4 Firewall will go through a self test cycle, 

the icons will light up. The sparkling water will fill automatically. But if it is a Cold only 

or Hot & Cold WL4 Firewall then you will need to manually ill the WL4 Firewall by 

depressing the cold water button. You will also need to fill the Hot Tank manual by 

depressing the two hot dispense buttons until water is dispensed.

14.

 Flush the sparkling and still or ambient water for about 10 litres to generate the 

filters or until all traces of Chlorine have been removed. This can be checked by 

using Chlorine test strips. Flush the hot tank to ensure it is full of water and then turn 

on the green switch at the rear of the WL4 Firewall. The unit will now heat and cool.

15.

  Wipe  the  outside  surfaces  (non  abrasive  cleaner),  clean  the  drip  tray,  check 

there is a 5 cm air gap around the WL4 Firewall 

16.

 Taste the water, ensure there are no carbon fines in the water, check the WL4 

Firewall functions to the customer’s satisfaction. Should there be any taste issues or 

carbon fines still in the water then flush the WL4 Firewall again.

SANITISING OR DESCALING

Please ensure that you do not accidentally drop sanitiser or de-scaler on any of the 

WL4 Firewall’s water or electrical connections.

1.

  An empty filter housing, as used on the AMETEK filter system fitted with in and 

out pipe fittings, will be needed to mix the sanitizing solution. Flush the solution into 

the machine from the rear bulkhead. Sanitising the machine using this method will 

allow the whole cold water system from entry to exit to be sterilised, including the 

carbonation pump.

2.

 Mix a solution of sanitiser in the empty filter housing.

3.

 Turn off the water supply to the WL4 Firewall, release the internal water pressure 

by momentarily pushing the cold water button. Disconnect the water feed pipe from 

the rear water in bulkhead of the machine.

4.

 Fit the water feed pipe to the inlet side of the filter housing with the sanitiser in. 

Connect a length of 1/4” inch water pipe from the outlet of the filter housing to the 

water ‘IN’ bulkhead at the rear of the machine.

5.

 Release  the  top  cover  of  the  machine  by  sliding  the  top  cover  locking  lugs, 

located either side of the faucet nipple, inward. Slide the top cover forward and then 

lift it upward and back onto it hinges. Hold the top cover open using the support 

strut located on the left hand side panel. The internal power to the WL4 Firewall is 

isolated when you lift the top cover.

6.

  Bypass the WL4 Firewall internal twist filters as no sanitiser should enter the filters. 

These can be bypassed by using dummy (empty) filters. (same applies for de-scale)

7.

  Close the top cover, the WL4 Firewall will go through a self test cycle, when this 

is completed flush the cold water until the sanitiser exits the faucet. If sanitizing a 

sparkling water WL4 Firewall flush the sparkling water again until the sanitiser exits 

the faucet. Please ensure no sanitiser is allowed to enter the hot tank. Let the WL4 

Firewall stand for a minimum of 15 minutes and then flush out the sanitizing solution. 

Replace or refit the filters, remove the empty filter housing and reconnect the water 

supply to the WL4 Firewall.

8.

 Replace the faucet nipple if it is scratched, cracked, or has calcium build up on it.

9.

 Clean all outside surfaces of the machine, including the fold down cup stand. 

  Remove and clean theWL4 Firewall’s drip tray and grill.

10.

The above method can be used to remove calcium from the hot tank by using a 

non toxic de-scale solution or powder (citric acid based) and flushing the hot water 

buttons instead of cold. Please read de-scale packet instructions.

FAuLT FINDING

All fault finding procedures must be carried by a technician trained by Waterlogic 

International  or  their  nominated  distributor.  Please  take  great  care  and  suitable 

health and safety measures when fault finding on live electrical parts.

Waterlogic 4 Firewall Technical Manual - Issue A, October 2010

Summary of Contents for WL4 Firewall

Page 1: ...WL4 Firewall Technical Manual...

Page 2: ...ance and Servicing 21 Sanitising or Descaling 22 Fault Finding 23 Advisory Icons 24 Malfunction Icons 25 Technical Specifications and Warranties 27 ROHS 29 BioCote 29 Main PCB Schematic Diagram Hot Co...

Page 3: ...remove a whole range of contaminants e g chlorine and pesticides It is important for the UV sterilization system to be supplied with clean water in order to achieve maximum efficiency There are many k...

Page 4: ...5 16 The entire internal water circuit and all the components which come in contact with water are food grade NSF WRAS approved WATER VALVES Dispensing of water to the customer is achieved by means of...

Page 5: ...UT SPARKLING WATER OUT AIR VENT SOLENOID VALVE 5 SOLENOID VALVE 4 PUMP CHECK VALVE FILTER DRYER COLD SENSOR CHECK VALVE CO2 In COLD SPARKLING TANK DRAIN VALVE DRAIN VALVE DRAIN VALVE HOT TANK COMPRESS...

Page 6: ...WATER IN COLD WATER OUT SPARKLING WATER OUT SOLENOID VALVE 5 SOLENOID VALVE 4 PUMP FILTER DRYER COLD SENSOR CHECK VALVE CHECK VALVE CO2 In COLD SPARKLING TANK DRAIN VALVE DRAIN VALVE COMPRESSOR CONDEN...

Page 7: ...nd caution when lifting Packing materials could present a trip hazard Keep them off the floor Take care not to allow the power lead to get wet If the lead gets wet it must not be used CO2 gas used for...

Page 8: ...base cabinet if required using the separate instructions found in the base cabinet box 2 Mount the WL4 Firewall on a firm flat surface so that it cannot topple or fall from a counter top Level the WL4...

Page 9: ...will start to heat and cool 10 The water temperature of the WL4 Firewall is factory set at 5 C for still and spar kling water and 87 C for hot water The temperature can be adjusted see page 34 PCB Pro...

Page 10: ...enerally ready for use If the sleeping cat symbol is illuminated the WL4 Firewall has entered sleep mode pushing any button will bring the WL4 Firewall out of sleep mode Sleep mode is an energy saving...

Page 11: ...cal water conditions No paperwork or cleaning records should ever be stored inside the WL4 Firewall 1 Isolate the power to the WL4 Firewall by turning off the green and red switches at the rear of the...

Page 12: ...sed on the AMETEK filter system fitted with in and out pipe fittings will be needed to mix the sanitizing solution Flush the solution into the machine from the rear bulkhead Sanitising the machine usi...

Page 13: ...water 3 The hot water is not hot and cold water is not cold Make sure the green heater compressor switch is turned on 4 There is hot water flow but cold water is not flowing This may be due to the co...

Page 14: ...nternal WL4 Firewall leak detection system that will trigger an alarm or it will trip the Waterlogic block located on the installation kit Should you see water leaking from the WL4 Firewall isolate th...

Page 15: ...usual life expectancy of your water dispenser It will not wear or wash out with use or cleaning What bacteria is BioCote effective against BioCote is effective against most common bacteria moulds and...

Page 16: ...CDS WLS DS SLS 1 2 3 4 5 6 7 8 910 1 2 3 4 5 6 7 8 9 HLS 20S1 DC 24V 20S2 DC 24V 20S3 DC 24V 20S5 DC 24V 20S6 DC 24V DC 24V 20S4 DC 24V AC 230V AC 230V AC 230V AC 230V BT PCB MC MFC H OV P POWER SOUR...

Page 17: ...3 4 5 1 2 3 4 5 6 LED PCB DISPLAY PCB BUTTON PCB SW1 SW2 SW3 SW4 1 2 3 4 5 1 2 3 4 5 Electrical Wiring Diagram 230V Hot and Cold Mark Description Mark Description 20S1 Solenoid valve for in water MC...

Page 18: ...ater power switch 20S6 Solenoid valve for sparkling water PS3 Safe power switch AD Adaptor 24V SLS Sparkling water level check BT PCB Ballast PCB TH2 Thermistor cold water CDS UV sensor TH3 Thermistor...

Page 19: ...on Tube 5 16 for hot water mm 54 PU 4064 Silicon Tube 5 16 for hot water Air Vent 460mm Wetted Parts List Hot Cold and Sparkling Wetted Parts List Hot Cold and Sparkling NO Part NO Part Description 1...

Page 20: ...L 4 Drip Tray sensor Holder 18 CU 0055 WL 4 Air Vent Clip 19 PU 4064 Silicon Tube 5 16 for hot water 20 PL 1354 WL4 Firewall hot water faucet 22 PL 1354 A WL4 Firewall hot water faucet Insert Pipe 23...

Page 21: ...ra hot Button Label in four option model 92 EN 6118 Button PCB 93 EN 6116 A WL 4 Display PCB for Firewall CDS 94 PL 1334 WL 4 PCB Cover 95 PL 1333 WL 4 Back panel Hinge A 3 96 PL 1332 WL 4 Back panel...

Page 22: ...ata LED Display TEMP Actual temperature and filter use hours READ Read PCB Data SET Setting PCB Data SEND Sending Data to Machine FILTER Filter Reset Service PCB RS232 Power Adaptor WL4 Service Pcb Ki...

Page 23: ...data Press the Down button to read whole PCB setting and press Up button o read back from the top setting Note At this stage the Service PCB can read the actual settings and cannot change these settin...

Page 24: ...r button and the screen will diaplay STORING The screen will then change to display STORE SUCCESS The new setting data is now stored in the Service PCB only and is not within the WL4 FIREWALL PCB as y...

Page 25: ...USA 4141 N 156th Street Omaha NE 68116 USA Canada and Mexico info waterlogicusa com 1 402 884 7212 WLI Trading Ltd Suite 4 2nd Floor Beacon Court Sandyford Dublin 18 Ireland www waterlogic com Rest of...

Reviews: