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6

INSTALLATION

7. 

 INSTALLING  GROUND:

 To maintain an electrical ground in metal plumbing of a home’s 

cold water piping (such as a copper plumbing system), install a ground clamp or jumper wiring. 

NOTE: If replacing an existing unit, also replace the ground clamps/wire. If removing 

a unit, replace the piping with the same type of piping as the original to assure 

plumbing integrity and grounding. 

8.

  DRAIN LINE:

 First, be sure that the drain can handle the backwash rate of the system. 

Solder joints near the drain must be done prior to connecting the drain line flow control 

fitting. Leave at least 6” between the drain line flow control fitting and solder joints. Failure 

to do this could cause interior damage to the flow control. Install a 1/2” I.D. flexible plastic 

tube to the Drain Line Assembly or discard the tubing nut and use the 3/4” NPT fitting for rigid 

pipe (recommended). If the backwash rate is greater than 7 gpm, use a 3/4” drain line. Where the drain line is elevated but empties into a 

drain below the level of the control valve, form a 7” loop at the discharge end of the line so that the bottom of the loop is level with the drain 

connection on the control valve. This will provide an adequate anti-siphon trap. Piping the drain line overhead <10 ft is normally not a problem. 

Be sure adequate pressure is available (40-60 psi is recommended). Where the drain empties into an overhead sewer line, a sink-type trap must 

be used with appropriate air gap (see drawing). Run drain tube to its discharge point in accordance with plumbing codes. Pay special attention 

to codes for air gaps and anti-siphon devices.

CAUTION:  Never insert a drain line into a drain, sewer line, or trap. Always allow an air gap of 1-1/2” or twice the pipe 

diameter, whichever is greater, between the drain line and the wastewater to prevent the possibility of sewage 

being back-siphoned into the softener.

GROUND STRAP

TYPICAL DRAIN LINE INSTALLATIONS

1. Floor Drain

2. Standpipe

3. Laundry Tub

9.   

SAFETY BRINE TANK CONNECTION:

 Install the 3/8” O.D. polyethylene tube from the Refill Elbow to the Brine Safety Float valve in the 

brine tank.

10.  

OVERFLOW LINE CONNECTION:

 An overflow drain line is recommended where a brine overflow could damage furnishings or the 

building structure. Your unit is equipped with a brine tank safety float which greatly reduces the chance of an accidental brine overflow. In the 

event of a malfunction, however, an overflow line connection will direct the “overflow” to the drain instead of spilling on the floor where it could 

cause considerable damage. This fitting is an elbow on the side of the brine tank. Attach a length of 1/2” I.D. tubing to fitting and run to drain. Do 

not elevate overflow line higher than 3” below bottom of overflow fitting. Do not “tie” this tube into the drain line of the control valve. Overflow 

line must be a direct, separate line from overflow fitting to drain, sewer, or tub. Allow an air gap as per the drain line instructions.

Connection at Refill Elbow on the control valve

Connection at Brine Safety Float in brine tank

Connection at Refill Elbow on the control valve 

(with optional chlorine generator)

Summary of Contents for TotalCare Series

Page 1: ...For Models TC1 TW TC2 TW CSE TW CSP TW CSERC TW CSPRC TW TotalCare CareSoft Elite and CareSoft Pro Series Twin Water Softeners and Conditioners...

Page 2: ...nd understand the cautions and notes before installing This manual should be kept for future reference If you have any questions regarding your water conditioner contact your local dealer or the manuf...

Page 3: ...time of day and gallons per minute Flow rate vacation mode capacity remaining and days to a regeneration are optional displays For more explanation consult the operating displays and maintenance sect...

Page 4: ...r flows through the control valve for normal operation of a water softener or filter During the regeneration cycle this position provides regeneration water to the unit while also providing untreated...

Page 5: ...tall any water treatment unit with less than 10 feet of piping between its outlet and the inlet of a water heater CAUTION To protect the unit in the event of a hot water heater backup the manufacturer...

Page 6: ...gap see drawing Run drain tube to its discharge point in accordance with plumbing codes Pay special attention to codes for air gaps and anti siphon devices CAUTION Never insert a drain line into a dr...

Page 7: ...7 This page intentionally left blank...

Page 8: ...LTER mode is selected STEP 3 DAYS BETWEEN REGENERATION DAY OVERRIDE Use the or buttons to adjust the day override Adjustable from 1 28 days or OFF The manufacturer has factory set OFF as the default f...

Page 9: ...ng the NEXT button proceeds to the Alarm Start Time screen This feature allows the installer to choose a time when the owner will be home or awake to hear the alarm BUZZER START TIME Press the or butt...

Page 10: ...tarily press the button to advance the control to the BRINE position 4 With the bypass now in diagnostic mode Fig 3 on page 4 check to verify that water is being drawn from regenerant tank with no air...

Page 11: ...ly the unit will trigger an immediate regeneration instead of a delayed regeneration For example if the unit s maximum Days Between Regeneration is reached while the unit is in Vacation Mode an immedi...

Page 12: ...e brine tank as necessary making sure at least 1 3 of the brine tank is full at all times Without proper salt levels the water softener may not operate properly Because typical settings of this water...

Page 13: ...Restricted stalled meter turbine C Remove meter and check for rotation or foreign material D Meter wire not installed securely into three pin connector D Verify meter cable wires are installed secure...

Page 14: ...tank G Check refill setting in programming Check refill flow control for restrictions or debris and clean or replace H Damaged seal stack assembly H Replace seal stack assembly I Control valve body ty...

Page 15: ...ton position or disconnect power supply from PC board for 5 seconds and then reconnect B PC board not properly snapped into drive bracket B Properly snap PC board into drive bracket and then Press NEX...

Page 16: ...seconds to resynchronize software with piston position or disconnect power supply from PC board for 5 seconds and then reconnect Then reprogram valve to proper setting B MAV NHBP motor wire not conne...

Page 17: ...uzzer will activate and the screen will display the error A Check for low flow leak Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply...

Page 18: ...ews on each side that retain the transfer drive cap assemblies on both sides of the valve 8 Once the screws are removed from retaining the inlet side transfer valve cap and the outlet drive motor tran...

Page 19: ...get under the drive cap while tightening as it will result in damaging the cable 17 Position the large white drive gear with the A pointing toward the one o clock position and then press it onto the...

Page 20: ...1 2 CV3107 1 Motor 1 3 CV3002A Drive assembly Includes 5 and 6 4 CV4050WB PC board used on chlorine generator models 1 CV4062WX PC board standard 1 5 CV3110 Drive gear 12 x 36 3 6 CV3109 Drive gear co...

Page 21: ...embly 1 3 CV3135 O ring 228 1 4 CV3011 1 piston assembly downflow 1 CV3011 01 1 piston assembly upflow 1 5 CV3174 Regenerant piston 1 6 CV3541 Drive backplate 1 REPLACEMENT PARTS IN OUT HEAD FOR TANK...

Page 22: ...22 REPLACEMENT PARTS...

Page 23: ...1 18 CV3264 WS2H bypass reduction gear axle 3 19 CV3110 WS1 drive reducing gear 12 x 36 3 20 CV3262 01 WS1 5 2 ALT 2BY reduction gear cover assembly 1 21 CV3592 Screw 8 1 PHPN T 25 SS 3 22 CV4049 T1 c...

Page 24: ...1 CV3195 01 Refill port plug assembly 1 2 CH4615 Elbow locking clip 1 3 CV4144 3 8 Elbow Parkerfitting 1 4 CV3163 O ring 019 1 Although no tools are necessary to assemble or disassemble the valve the...

Page 25: ...embly BLUE CV3010 1G G injector assembly YELLOW CV3010 1H H injector assembly GREEN CV3010 1I I injector assembly ORANGE CV3010 1J J injector assembly LIGHT BLUE CV3010 1K K injector assembly LIGHT GR...

Page 26: ...n 1 Strt No Sil 1 REPLACEMENT PARTS Water flow Proper DLFC orientation directs water flow towards the washer face with rounded edge DRAIN LINE ASSEMBLY 3 4 Item No Part No Description Qty 1 CH4615 Elb...

Page 27: ...1030 36S 4 x 36 slotted brine well 18 x 40 24 x 41 BT s 1 5 CH1018 2 piece overflow set 1 6 CH4500 48 474 air check assembly 1 2 x 48 1 7 CH4620 474 float assembly 7 1 8 CH4600 50 474 safety brine val...

Page 28: ...TANKS Item No Part No Description Qty CV4052 01 Interconnect kit for tanks 12 and larger 1 1 CV3151 Nut 1 QC 4 2 CV3150 Split ring 4 3 CV3105 O ring 215 4 4 CV3352 1 1 4 1 1 2 PVC solvent fitting 4 5...

Page 29: ...Part No Description Qty CV3007 07 1 1 4 1 1 2 PVC solvent assembly 2 4 CV3352 Fitting 2 3 4 BRASS SHARK BITE Item Part No Description Qty CV3007 12 3 4 brass shark bite assembly 2 4 CV3628 Fitting 2...

Page 30: ...30 This page intentionally left blank...

Page 31: ...110 50 60 110 50 60 110 50 60 110 50 60 Pipe Size 1 1 1 1 1 1 Total Dimensions Media Tank and Valve 27 W x 52 H 29 W x 52 H 29 W x 62 H 31 W x 62 H 32 W x 74 H 34 W x 74 H Brine Tank 18 W x 33 H 18 W...

Page 32: ...6 Service Flow Rate GPM P PSI 9 0 2 4 9 0 2 8 9 0 2 7 Water Pressure Range PSI 25 100 25 100 25 100 Water Temp F 33 100 33 100 33 100 Electrical Requirements volts hertz 110 50 60 110 50 60 110 50 60...

Page 33: ...ponent at its expense and return part freight collect The above provisions of the warranty are valid as long as the unit is connected in compliance with local plumbing codes and in an equivalent manne...

Page 34: ...TION BYPASS OPERATION ERROR 106 CALL FOR SERVICE QUICK REFERENCE GUIDE GENERAL OPERATION When the system is operating one of six displays will be shown 1 time of day gpm 2 flow rate 3 vacation mode 4...

Page 35: ...llons ON with and buttons Default is OFF 9 Press NEXT 10 Turn service alarm by time ON with and buttons Default is OFF 11 Press NEXT three times 12 Turn alarm buzzer ON or OFF with and buttons 13 Pres...

Page 36: ...2020 WaterCare All rights reserved MAN WC TWIN RevA0120 1900 Prospect Court Appleton WI 54914 Phone 920 739 9401 Fax 920 739 9406...

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