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4

 NORMAL 

OPERATION 

POSITION

 BYPASS POSITION

 DIAGNOSTIC 

POSITION

 SHUT OFF 

POSITION

FIGURE 1

FIGURE 3

FIGURE 2

FIGURE 4

BYPASS VALVE

The bypass valve is typically used to isolate the control valve from the plumbing system’s water pressure in order to perform control 

valve repairs or maintenance. The 1” full flow bypass valve incorporates four positions, including a diagnostic position that allows a 

service technician to have pressure to test a system while providing untreated bypass water to the building. Be sure to install bypass 

valve onto main control valve before beginning plumbing or make provisions in the plumbing system for a bypass. The bypass body and 

rotors are glass-filled Noryl® and the nuts and caps are glass-filled polypropylene. All seals are self-lubricating EPDM to help prevent 

valve seizing after long periods of non-use. Internal “O” Rings can easily be replaced if service is required.

The bypass consists of two interchangeable plug valves that are operated independently by red arrow shaped handles. The handles 

identify the direction of flow. The plug valves enable the bypass valve to operate in four positions.

1.

   

NORMAL OPERATION POSITION:

 

The inlet and outlet handles point in the direction of flow indicated by the engraved 

arrows on the control valve. Water flows through the control valve for normal operation of a water softener or filter. During the 

regeneration cycle this position provides regeneration water to the unit, while also providing untreated water to the distribution 

system 

(Fig. 1)

.

2.

   

BYPASS POSITION:

 

The inlet and outlet handles point to the center of the bypass. The system is isolated from the water 

pressure in the plumbing system. Untreated water is supplied to the building 

(Fig. 2)

.

3.

  

 

DIAGNOSTIC POSITION:

 

The inlet handle points toward the control valve and the outlet handle points to the center of bypass 

valve. Untreated supply water is allowed to flow to the system and to the building, while not allowing water to exit from the system 

to the building 

(Fig. 3)

. This allows the service technician to test the unit and perform other functions without disrupting the water 

going to the building.

     NOTE

:

 The system must be rinsed before returning the bypass valve to the normal position.

4.

   

SHUT OFF POSITION:

 

The inlet handle points to the center of the bypass valve and the outlet handle points away from the 

control valve. The water is shut off to the building. The water treatment system will depressurize upon opening a tap in the building. 

A negative pressure in the building combined with the unit being in regeneration could cause a siphoning to the building. If water 

is available on the outlet side of the unit, it is an indication of water bypassing the system 

(Fig. 4)

 (i.e. a plumbing cross-connection 

somewhere in the building).

Summary of Contents for TotalCare Series

Page 1: ...For Models TC1 TW TC2 TW CSE TW CSP TW CSERC TW CSPRC TW TotalCare CareSoft Elite and CareSoft Pro Series Twin Water Softeners and Conditioners...

Page 2: ...nd understand the cautions and notes before installing This manual should be kept for future reference If you have any questions regarding your water conditioner contact your local dealer or the manuf...

Page 3: ...time of day and gallons per minute Flow rate vacation mode capacity remaining and days to a regeneration are optional displays For more explanation consult the operating displays and maintenance sect...

Page 4: ...r flows through the control valve for normal operation of a water softener or filter During the regeneration cycle this position provides regeneration water to the unit while also providing untreated...

Page 5: ...tall any water treatment unit with less than 10 feet of piping between its outlet and the inlet of a water heater CAUTION To protect the unit in the event of a hot water heater backup the manufacturer...

Page 6: ...gap see drawing Run drain tube to its discharge point in accordance with plumbing codes Pay special attention to codes for air gaps and anti siphon devices CAUTION Never insert a drain line into a dr...

Page 7: ...7 This page intentionally left blank...

Page 8: ...LTER mode is selected STEP 3 DAYS BETWEEN REGENERATION DAY OVERRIDE Use the or buttons to adjust the day override Adjustable from 1 28 days or OFF The manufacturer has factory set OFF as the default f...

Page 9: ...ng the NEXT button proceeds to the Alarm Start Time screen This feature allows the installer to choose a time when the owner will be home or awake to hear the alarm BUZZER START TIME Press the or butt...

Page 10: ...tarily press the button to advance the control to the BRINE position 4 With the bypass now in diagnostic mode Fig 3 on page 4 check to verify that water is being drawn from regenerant tank with no air...

Page 11: ...ly the unit will trigger an immediate regeneration instead of a delayed regeneration For example if the unit s maximum Days Between Regeneration is reached while the unit is in Vacation Mode an immedi...

Page 12: ...e brine tank as necessary making sure at least 1 3 of the brine tank is full at all times Without proper salt levels the water softener may not operate properly Because typical settings of this water...

Page 13: ...Restricted stalled meter turbine C Remove meter and check for rotation or foreign material D Meter wire not installed securely into three pin connector D Verify meter cable wires are installed secure...

Page 14: ...tank G Check refill setting in programming Check refill flow control for restrictions or debris and clean or replace H Damaged seal stack assembly H Replace seal stack assembly I Control valve body ty...

Page 15: ...ton position or disconnect power supply from PC board for 5 seconds and then reconnect B PC board not properly snapped into drive bracket B Properly snap PC board into drive bracket and then Press NEX...

Page 16: ...seconds to resynchronize software with piston position or disconnect power supply from PC board for 5 seconds and then reconnect Then reprogram valve to proper setting B MAV NHBP motor wire not conne...

Page 17: ...uzzer will activate and the screen will display the error A Check for low flow leak Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply...

Page 18: ...ews on each side that retain the transfer drive cap assemblies on both sides of the valve 8 Once the screws are removed from retaining the inlet side transfer valve cap and the outlet drive motor tran...

Page 19: ...get under the drive cap while tightening as it will result in damaging the cable 17 Position the large white drive gear with the A pointing toward the one o clock position and then press it onto the...

Page 20: ...1 2 CV3107 1 Motor 1 3 CV3002A Drive assembly Includes 5 and 6 4 CV4050WB PC board used on chlorine generator models 1 CV4062WX PC board standard 1 5 CV3110 Drive gear 12 x 36 3 6 CV3109 Drive gear co...

Page 21: ...embly 1 3 CV3135 O ring 228 1 4 CV3011 1 piston assembly downflow 1 CV3011 01 1 piston assembly upflow 1 5 CV3174 Regenerant piston 1 6 CV3541 Drive backplate 1 REPLACEMENT PARTS IN OUT HEAD FOR TANK...

Page 22: ...22 REPLACEMENT PARTS...

Page 23: ...1 18 CV3264 WS2H bypass reduction gear axle 3 19 CV3110 WS1 drive reducing gear 12 x 36 3 20 CV3262 01 WS1 5 2 ALT 2BY reduction gear cover assembly 1 21 CV3592 Screw 8 1 PHPN T 25 SS 3 22 CV4049 T1 c...

Page 24: ...1 CV3195 01 Refill port plug assembly 1 2 CH4615 Elbow locking clip 1 3 CV4144 3 8 Elbow Parkerfitting 1 4 CV3163 O ring 019 1 Although no tools are necessary to assemble or disassemble the valve the...

Page 25: ...embly BLUE CV3010 1G G injector assembly YELLOW CV3010 1H H injector assembly GREEN CV3010 1I I injector assembly ORANGE CV3010 1J J injector assembly LIGHT BLUE CV3010 1K K injector assembly LIGHT GR...

Page 26: ...n 1 Strt No Sil 1 REPLACEMENT PARTS Water flow Proper DLFC orientation directs water flow towards the washer face with rounded edge DRAIN LINE ASSEMBLY 3 4 Item No Part No Description Qty 1 CH4615 Elb...

Page 27: ...1030 36S 4 x 36 slotted brine well 18 x 40 24 x 41 BT s 1 5 CH1018 2 piece overflow set 1 6 CH4500 48 474 air check assembly 1 2 x 48 1 7 CH4620 474 float assembly 7 1 8 CH4600 50 474 safety brine val...

Page 28: ...TANKS Item No Part No Description Qty CV4052 01 Interconnect kit for tanks 12 and larger 1 1 CV3151 Nut 1 QC 4 2 CV3150 Split ring 4 3 CV3105 O ring 215 4 4 CV3352 1 1 4 1 1 2 PVC solvent fitting 4 5...

Page 29: ...Part No Description Qty CV3007 07 1 1 4 1 1 2 PVC solvent assembly 2 4 CV3352 Fitting 2 3 4 BRASS SHARK BITE Item Part No Description Qty CV3007 12 3 4 brass shark bite assembly 2 4 CV3628 Fitting 2...

Page 30: ...30 This page intentionally left blank...

Page 31: ...110 50 60 110 50 60 110 50 60 110 50 60 Pipe Size 1 1 1 1 1 1 Total Dimensions Media Tank and Valve 27 W x 52 H 29 W x 52 H 29 W x 62 H 31 W x 62 H 32 W x 74 H 34 W x 74 H Brine Tank 18 W x 33 H 18 W...

Page 32: ...6 Service Flow Rate GPM P PSI 9 0 2 4 9 0 2 8 9 0 2 7 Water Pressure Range PSI 25 100 25 100 25 100 Water Temp F 33 100 33 100 33 100 Electrical Requirements volts hertz 110 50 60 110 50 60 110 50 60...

Page 33: ...ponent at its expense and return part freight collect The above provisions of the warranty are valid as long as the unit is connected in compliance with local plumbing codes and in an equivalent manne...

Page 34: ...TION BYPASS OPERATION ERROR 106 CALL FOR SERVICE QUICK REFERENCE GUIDE GENERAL OPERATION When the system is operating one of six displays will be shown 1 time of day gpm 2 flow rate 3 vacation mode 4...

Page 35: ...llons ON with and buttons Default is OFF 9 Press NEXT 10 Turn service alarm by time ON with and buttons Default is OFF 11 Press NEXT three times 12 Turn alarm buzzer ON or OFF with and buttons 13 Pres...

Page 36: ...2020 WaterCare All rights reserved MAN WC TWIN RevA0120 1900 Prospect Court Appleton WI 54914 Phone 920 739 9401 Fax 920 739 9406...

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