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Wärtsilä JOVYREC D600 G120/10

150254_10_BA

 - 11 –

ATTENTION:
Only transport the charging rectifier in an upright position!
Never tilt or cant, always observe the centre of gravity!

Eyelet

Eyelet

The length of the cables is calculated so that an angle of 45° is given between the cable and the top edge of the
cabinet (DIN 580). The minimum load capacity of each cable must be ³  0.5 times the weight of the cabinet (DIN
580). The weight of each charging rectifier is contained in Chapter ‘Technical Data’. One cable must be used for
each eyelet.

Proceed as follows to transport the unit by crane:

Check the four transport eyelets in the threaded bores on the top of the cabinet for fixed mounting.

Hook in the four cables.

Carefully lift the charging rectifier and transport the unit to its intended site.

Carefully lower the charging rectifier without jolting the unit.

Remove the cables and eyelets.

4.4.2 

Transporting the Unit with a Forklift and Lowlift Truck

ATTENTION:
Prior to transport always ensure that the transport devices used for the rectifier are designed for the
respective load.

NOTE:
Transport with a forklift or lowlift truck should be avoided whenever possible, especially on construction
sites and uneven ground.
Always transport by crane when possible!

Preparation:

Leave the rectifier on the transport pallet.

Remove the base covering.

Transport with lowlift truck

Transport with forklift truck

i

Summary of Contents for JOVYREC D600 G120/10

Page 1: ...150254_10_BA Operating manual W rtsil JOVYREC D600 G120 10...

Page 2: ...to make changes to these instructions in particular as regards the technical data operating instructions and the weights and dimensions at any time These instructions correspond to the product s techn...

Page 3: ...2 Liability 8 2 13 Regulations 8 3 Description 8 3 1 General information 8 3 2 Function specification of the rectifier 8 3 3 Specification of the rectifier 9 3 4 Battery undervoltage monitoring 9 3 5...

Page 4: ...imate 200kg Varnishing RAL 7035 Indicating and operating elements Voltmeter P1 0 150VDC Output voltage rectifier 1 Voltmeter P3 0 150VDC Output voltage rectifier 2 Ampere meter P2 0 15ADC Output curre...

Page 5: ...e and maintain the units as described in this manual Thoroughly understand unit and system operation and functions Understand all controls indicators and operating limits Before operating the rectifie...

Page 6: ...ensitive items Synthetic clothing is not to be worn when handling ESD sensitive items Synthetic cloth is not to be used as cleaning rags all cotton cloth is preferred A properly grounded ESD wrist str...

Page 7: ...ruction on the mode of operation and operating conditions of the rectifier capable of recognising and preventing dangers Regulations and definitions for qualified personnel are contained in DIN 57105...

Page 8: ...omply with current DIN and VDE regulations VBG4 is met on the basis of compliance with the regulation DIN EN 50274 The CE sign on the device confirms the conformance to the basic EC regulations for 72...

Page 9: ...3 1 X3 2 open X3 2 X3 3 closed Rectifier 1 fault X3 4 X3 5 open X3 5 X3 6 closed When the facility is functioning properly the contact is according in the opposite state 3 4 Battery undervoltage monit...

Page 10: ...ncluding equipment unloading placement inspection and interconnection The concerning drawings are located in annex 4 2 Visual control Perform a thorough visual inspection of the rectifier prior to ins...

Page 11: ...nsport eyelets in the threaded bores on the top of the cabinet for fixed mounting Hook in the four cables Carefully lift the charging rectifier and transport the unit to its intended site Carefully lo...

Page 12: ...uitable for installation in confined spaces It must be ensured that a 800mm space is provided in front of the device to ensure an escape route and 100mm above the unit to ensure unobstructed air venti...

Page 13: ...of wires has to be done in accordance to DIN 40705 02 80 and DIN EN 60445 09 91 Connect rectifier mains supply to X1 The earth connection is made at terminal PE The battery is internal wired Connect...

Page 14: ...Introduction This section provides information for routine preventive maintenance and general fault recognition guidelines for proper operation of the rectifier Physical maintenance or troubleshootin...

Page 15: ...the monitoring facility should be checked annually 7 Shorted fuses should only be replaced with fuses of the same type current value and triggering characteristics 6 3 Troubleshooting Troubleshooting...

Page 16: ...and passive safety of the unit We do not accept any liability for any resulting damage Our customer service department will be pleased to send you a complete spare part list for your rectifier upon re...

Page 17: ...charging Max 10A von of Kunde Client Name Name Gepr ft Checked Ursprung Origin Name Name Datum Date 24 05 2019 a b c 150254_10_ZG Allgemeintoleranzen General tolerances DIN ISO 2768 m Schutzvermerk IS...

Page 18: ...w jovyatlas com W rtsil JOVYREC D600 G120 10 Input 3 600V 50Hz Output 136 2VDC trickle charging Max 10A von of Kunde Client Name Name Gepr ft Checked Ursprung Origin Name Name Datum Date 24 05 2019 a...

Page 19: ...9 a b c 150254_10_ZG Allgemeintoleranzen General tolerances DIN ISO 2768 m Schutzvermerk ISO 16016 beachten Refer to protection notice ISO 16016 CABINETS MANUFACTURER TYPE VARNISHING PROTECTION DEGREE...

Page 20: ..._ZG Allgemeintoleranzen General tolerances DIN ISO 2768 m Schutzvermerk ISO 16016 beachten Refer to protection notice ISO 16016 X1 X1 01 L1 02 L2 03 L3 04 PE X2 X2 01 L 02 L 03 PE 04 L 05 L 06 PE 07 L...

Page 21: ...MODULE L Interface PE 0 1 2 1 2 3 S1 5 6 7 13A 10A 4 1 6 5 5a 8 04 X1 01 L1 L2 L3 5a 08 06 05 A5 P0000411 DSW 1 6 7 115V N 250V N L K hlbetrieb Heizbetrieb 24V N 48V 60V N 7 6 5 4 3 2 1 B1 SK3110 Ther...

Page 22: ...ion notice ISO 16016 X2 Output 120V 136 2V trickle charge 10A 01 03 LOAD OUTPUT 1 B10A 04 06 LOAD OUTPUT 2 B10A 07 09 LOAD OUTPUT 3 B10A 14 11 12 24 21 22 14 12 11 A1 A2 L L S1 S2 S3 A9 ABB CM IWN 1 I...

Page 23: ...per Maximum discharge current 180A 5 sec Designed floating life 20 C 10 12years Absorbent glass mat technology Recognized by UL CE ABS container Dimensions Terminal Constant Current Discharge Characte...

Page 24: ...0 20 0 25 140 80 100 120 V o ltag e C harg ed V o l um e C harg i ng ti m e ho urs 0 2 4 6 8 10 12 14 16 18 20 C harg e V o l tag e C harg i ng C urrent 1 D i scharg e 100 2 C harg e vo l tag e 2 40V...

Page 25: ...Operating manual W RTSIL JOVYREC PME BAX 5675_en...

Page 26: ...ake changes to these instructions in particular as regards the technical data operating instructions and the weights and dimensions at any time These instructions correspond to the product s technical...

Page 27: ...of operation 6 5 Characteristic curve 6 6 Operation 7 6 1 Circuit diagram of switching power supply 7 6 2 Electrical functional description of switching power 7 6 3 Reliable electrical disconnection 8...

Page 28: ...rating instructions as well as the associated data sheets is reserved at all times Complaints in relation to supplied goods should be submitted as quickly as possible following receipt of the goods an...

Page 29: ...Clock frequency 65 kHz Reliable electrical disconnection Up to 60V DC rated output voltage protection from functional low voltage with reliable electrical disconnection as per EN60950 In excess of 60V...

Page 30: ...irectly 5 Characteristic curve The voltage values below apply for PB cells and the values in brackets for Bi Cd cells The rectifying device operates with the IU characteristic curve as per DIN 41773 U...

Page 31: ...61000 3 2 Inrush current limiting is also performed based on series resistance with bypass relay Two transistor half bridges for converting the 380V DC to a pulse width regulated step shaped AC voltag...

Page 32: ...m A4 LP 0012 1 The U I characteristic curves are split into two three sections with reference values as follows the connections between the reference values are linear Type 11 72V with 25A 65V with 38...

Page 33: ...device is designed such that operation is only disrupted minimally if one of the device s main components fails unexpectedly If there is a fault in a switching power supply PME the affected PME discon...

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