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Wärtsilä JOVYREC D600 G120/10

150254_10_BA

 - 5 –

2  Safety 

Regulations

2.1  Important Instructions and Explanations

The instructions for operation and maintenance as well as the following safety regulations must be complied with to
safeguard the safety of personnel as well as the function of the unit. All personnel in-stalling/dismantling, starting
up, and servicing the unit must be familiar with and observe these safety regulations. Only qualified personnel may
perform the described work with suitable and intact tools, equipment, test equipment and materials.
Important instructions are highlighted by "CAUTION:", "ATTENTION:", "NOTE:" and indented text.

CAUTION:
This symbol identifies all working and operational procedures requiring absolute compliance to avoid
any danger to personnel.

ATTENTION:
This symbol identifies all working and operational procedures requiring absolute compliance to
prevent any damage, irreparable or otherwise, to the rectifier or its components.

NOTE:
This symbol identifies technical requirements and additional information requiring the operator's
attention.

2.2  Safety Notes / Precautions

Operation and maintenance procedures must be performed only by qualified personnel.  The following rectifier
operation and maintenance requirements must be observed at all times to assure maximum safety and
performance.
Operate, service, and maintain the units as described in this manual.
Thoroughly understand unit and system operation and functions.
Understand all controls, indicators, and operating limits.
Before operating the rectifier, learn the significance of possible malfunc-tions and be prepared to take appropriate
action if one occurs.
Understand and observe the following safety notices and precautions.

2.3  Electrical Safety Precautions

The rectifier must be considered energized unless all sources of input power and batteries have been removed and
circuits are checked for voltage by an independent voltmeter.
Capacitors can retain voltage for long periods of time.  All capacitors should be discharged with an adequate
device by qualified personnel be-fore rectifier maintenance, troubleshooting or repair is performed.
When switches have been opened or fuses removed to de-energize a circuit for maintenance, the switches and
fuses should be tagged out to prevent accidental closure or replacement.
To the fullest extent possible, all rectifier maintenance should be conducted with external power removed.
When it is absolutely necessary to work on energized equipment, the following precautions must be observed:

-

Never ground test equipment to live buses.

-

Insulate all surrounding circuitry not under inspection with sheet
rubber or dry heavy weight paper.

-

Stand only on rubber matting.

-

Use one hand only and wear insulating rubber gloves.

-

Wear safety glasses.

-

Never work alone.

-

Personnel qualified in CPR (cardiopulmonary resuscitation) should be readily available.

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Summary of Contents for JOVYREC D600 G120/10

Page 1: ...150254_10_BA Operating manual W rtsil JOVYREC D600 G120 10...

Page 2: ...to make changes to these instructions in particular as regards the technical data operating instructions and the weights and dimensions at any time These instructions correspond to the product s techn...

Page 3: ...2 Liability 8 2 13 Regulations 8 3 Description 8 3 1 General information 8 3 2 Function specification of the rectifier 8 3 3 Specification of the rectifier 9 3 4 Battery undervoltage monitoring 9 3 5...

Page 4: ...imate 200kg Varnishing RAL 7035 Indicating and operating elements Voltmeter P1 0 150VDC Output voltage rectifier 1 Voltmeter P3 0 150VDC Output voltage rectifier 2 Ampere meter P2 0 15ADC Output curre...

Page 5: ...e and maintain the units as described in this manual Thoroughly understand unit and system operation and functions Understand all controls indicators and operating limits Before operating the rectifie...

Page 6: ...ensitive items Synthetic clothing is not to be worn when handling ESD sensitive items Synthetic cloth is not to be used as cleaning rags all cotton cloth is preferred A properly grounded ESD wrist str...

Page 7: ...ruction on the mode of operation and operating conditions of the rectifier capable of recognising and preventing dangers Regulations and definitions for qualified personnel are contained in DIN 57105...

Page 8: ...omply with current DIN and VDE regulations VBG4 is met on the basis of compliance with the regulation DIN EN 50274 The CE sign on the device confirms the conformance to the basic EC regulations for 72...

Page 9: ...3 1 X3 2 open X3 2 X3 3 closed Rectifier 1 fault X3 4 X3 5 open X3 5 X3 6 closed When the facility is functioning properly the contact is according in the opposite state 3 4 Battery undervoltage monit...

Page 10: ...ncluding equipment unloading placement inspection and interconnection The concerning drawings are located in annex 4 2 Visual control Perform a thorough visual inspection of the rectifier prior to ins...

Page 11: ...nsport eyelets in the threaded bores on the top of the cabinet for fixed mounting Hook in the four cables Carefully lift the charging rectifier and transport the unit to its intended site Carefully lo...

Page 12: ...uitable for installation in confined spaces It must be ensured that a 800mm space is provided in front of the device to ensure an escape route and 100mm above the unit to ensure unobstructed air venti...

Page 13: ...of wires has to be done in accordance to DIN 40705 02 80 and DIN EN 60445 09 91 Connect rectifier mains supply to X1 The earth connection is made at terminal PE The battery is internal wired Connect...

Page 14: ...Introduction This section provides information for routine preventive maintenance and general fault recognition guidelines for proper operation of the rectifier Physical maintenance or troubleshootin...

Page 15: ...the monitoring facility should be checked annually 7 Shorted fuses should only be replaced with fuses of the same type current value and triggering characteristics 6 3 Troubleshooting Troubleshooting...

Page 16: ...and passive safety of the unit We do not accept any liability for any resulting damage Our customer service department will be pleased to send you a complete spare part list for your rectifier upon re...

Page 17: ...charging Max 10A von of Kunde Client Name Name Gepr ft Checked Ursprung Origin Name Name Datum Date 24 05 2019 a b c 150254_10_ZG Allgemeintoleranzen General tolerances DIN ISO 2768 m Schutzvermerk IS...

Page 18: ...w jovyatlas com W rtsil JOVYREC D600 G120 10 Input 3 600V 50Hz Output 136 2VDC trickle charging Max 10A von of Kunde Client Name Name Gepr ft Checked Ursprung Origin Name Name Datum Date 24 05 2019 a...

Page 19: ...9 a b c 150254_10_ZG Allgemeintoleranzen General tolerances DIN ISO 2768 m Schutzvermerk ISO 16016 beachten Refer to protection notice ISO 16016 CABINETS MANUFACTURER TYPE VARNISHING PROTECTION DEGREE...

Page 20: ..._ZG Allgemeintoleranzen General tolerances DIN ISO 2768 m Schutzvermerk ISO 16016 beachten Refer to protection notice ISO 16016 X1 X1 01 L1 02 L2 03 L3 04 PE X2 X2 01 L 02 L 03 PE 04 L 05 L 06 PE 07 L...

Page 21: ...MODULE L Interface PE 0 1 2 1 2 3 S1 5 6 7 13A 10A 4 1 6 5 5a 8 04 X1 01 L1 L2 L3 5a 08 06 05 A5 P0000411 DSW 1 6 7 115V N 250V N L K hlbetrieb Heizbetrieb 24V N 48V 60V N 7 6 5 4 3 2 1 B1 SK3110 Ther...

Page 22: ...ion notice ISO 16016 X2 Output 120V 136 2V trickle charge 10A 01 03 LOAD OUTPUT 1 B10A 04 06 LOAD OUTPUT 2 B10A 07 09 LOAD OUTPUT 3 B10A 14 11 12 24 21 22 14 12 11 A1 A2 L L S1 S2 S3 A9 ABB CM IWN 1 I...

Page 23: ...per Maximum discharge current 180A 5 sec Designed floating life 20 C 10 12years Absorbent glass mat technology Recognized by UL CE ABS container Dimensions Terminal Constant Current Discharge Characte...

Page 24: ...0 20 0 25 140 80 100 120 V o ltag e C harg ed V o l um e C harg i ng ti m e ho urs 0 2 4 6 8 10 12 14 16 18 20 C harg e V o l tag e C harg i ng C urrent 1 D i scharg e 100 2 C harg e vo l tag e 2 40V...

Page 25: ...Operating manual W RTSIL JOVYREC PME BAX 5675_en...

Page 26: ...ake changes to these instructions in particular as regards the technical data operating instructions and the weights and dimensions at any time These instructions correspond to the product s technical...

Page 27: ...of operation 6 5 Characteristic curve 6 6 Operation 7 6 1 Circuit diagram of switching power supply 7 6 2 Electrical functional description of switching power 7 6 3 Reliable electrical disconnection 8...

Page 28: ...rating instructions as well as the associated data sheets is reserved at all times Complaints in relation to supplied goods should be submitted as quickly as possible following receipt of the goods an...

Page 29: ...Clock frequency 65 kHz Reliable electrical disconnection Up to 60V DC rated output voltage protection from functional low voltage with reliable electrical disconnection as per EN60950 In excess of 60V...

Page 30: ...irectly 5 Characteristic curve The voltage values below apply for PB cells and the values in brackets for Bi Cd cells The rectifying device operates with the IU characteristic curve as per DIN 41773 U...

Page 31: ...61000 3 2 Inrush current limiting is also performed based on series resistance with bypass relay Two transistor half bridges for converting the 380V DC to a pulse width regulated step shaped AC voltag...

Page 32: ...m A4 LP 0012 1 The U I characteristic curves are split into two three sections with reference values as follows the connections between the reference values are linear Type 11 72V with 25A 65V with 38...

Page 33: ...device is designed such that operation is only disrupted minimally if one of the device s main components fails unexpectedly If there is a fault in a switching power supply PME the affected PME discon...

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