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©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.

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88783A3

WARN INDUSTRIES, INC.

 12900 S.E. Capps Road,

Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000

Customer Service:

 1-800-543-9276

Dealer Locator Service:

 1-800-910-1122

International Sales/Customer Service:

 1-503-722-3008

International Fax:

 1-503-722-3005

INSTALLATION INSTRUCTIONS

PRO-PIVOT

Part Number: 88700

Application: WARN PLOW PUSH TUBE 92100, 78100

G E N E R A L   S A F E T Y   P R E C A U T I O N S

  

 

W A R N I N G

IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to severe injury or death

• 

Always Read the Plow Operator’s Manual, the Winch Operator’s Manual and all warning labels before operating.

•  Always be aware of flammable situations.  Drilling, grinding, arcing connections can be potential ignition sources for poorly ventilated areas with flammable gases and/or other 

combustibles.

•  Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.

• 

Always remove jewelry and wear eye protection.

• 

Never lean over battery while making connections.

• 

Never route electrical cables:

 

o    Across any sharp edges.

 

o    Through or near moving parts.

 

o    Near parts that become hot.

• 

Always insulate and protect all exposed wiring and electrical terminals.

• 

Always install terminal boots as directed in installation instructions.

• 

Always use appropriate and adequate care in lifting components into place; edges may be sharp.

• 

Always insure components will remain secure during installation and operation.

• 

Always tighten all nuts and bolts securely, per the installation instructions.

• 

Always operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with blade up.

• 

 Always plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out of control.

• 

 Never operate the vehicle on slopes greater than 10 degrees with the plow installed.

• 

 Never stand or ride on the plow.

• 

 Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.

• 

 Always replace all worn or damaged parts before operating.

• 

 Never operate this WARN product with damaged or missing parts.

• 

 Always drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can cause the winch to back-drive, causing the plow to 

work its way down. This may result in the plow impacting a stationary object and cause damage to the vehicle and operator injury or death.

• 

 Always drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times.

• 

 Always be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to prevent serious damage to the ATV if the plow is raised too high. The 

plow blade will drop suddenly if the j-bolt breaks, so always be sure there are no bystanders when you raise and lower the plow. 

• 

 Never raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.

• 

 Always replace a deformed or broken j-bolt with the spare j-bolt included in the kit.

• 

 Always wear a helmet and appropriate clothing when operating the ATV.

• 

 Always disconnect power connector from Pro-Pivot when manually adjusting as described in step 5 of section VII.

Read installation and operating instructions thoroughly.

Your safety, and the safety of others, is very important.  To help you make informed decisions about safety, we have 

provided installation and operating instructions and other information on labels and in this guide. This information 

alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards 

associated with this product, you must use your own good judgment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND 

UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS 

PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury 

or death.  WARNING and CAUTION are signal words that identify the level of hazard.  These signal words mean:

WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.   CAUTION 

signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.

This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general 

information worthy of special attention.

Summary of Contents for 88700

Page 1: ...isWARNproductwithdamagedormissingparts Alwaysdriveslowlyoverbumpyandroughterrain Drivingatspeedsthatcausetheplowtobouncewhileintheuppositioncancausethewinchtoback drive causingtheplowto workitswaydown Thismayresultintheplowimpactingastationaryobjectandcausedamagetothevehicleandoperatorinjuryordeath Alwaysdriveatspeedssuchthattheplowdoesnotbounceandbeawareoftheplowpositionwhiledrivingatalltimes Alw...

Page 2: ...roperatethisproductifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Alwaysconnectredswitchwiretokeyedpower Nevermanuallyadjustplowwithkeyon Read installation and operating instructions thoroughly N O T E S The Pro Pivot is actuated by a handlebar mounted switch that directs power to the Pro Pivot motor The motor outputs a torque that is multiplied ...

Page 3: ...30 70119 2 M10 x 1 5 x 25 SHCS T O O L S R E Q U I R E D 5mm 6mm 7mm hex wrench 13mm 14mm 15mm 17mm 9mm end wrench 13mm 14mm 17mm 24mm socket Ratchet 8 mm Allen Wrench T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions M8 12 lb ft 17 N m M10 31 lb ft 42 N m M12 60 lb ft 81N m M16 100 l...

Page 4: ...rst time with the Pro Pivot skip to INSTALLATION Pro Pivot Assembly NOTE It is possible to install Pro Pivot without removing plow blade from swivel assembly however installation of Pro Pivot assembly will be easier if plow blade is removed 1 Remove the two plow springs by removing the nuts and carriage bolts See Figure 1 2 Remove the blade from the tube base by unscrewing the two bolts See Figure...

Page 5: ...e connects to a bearing plate and a top retaining plate which constrains the swivel base 5 Figure 5 shows the removal of the retainer and bearing plate from the push tube assembly and ready to receive the Pro Pivot 6 Figure 6 shows the current configuration of the WARN Pro Pivot The Pro Pivot s major components are the motor gear train assembly and the pivot bracket The Pro Pivot then mounts onto ...

Page 6: ...s the Pro Pivot assembly as being inserted in the plow tube assembly 8 Installation is completed by securing the Pro Pivot from the underside and sides with the hardware provided See Figure 8 9 Use adapter kit PN89220 if the base has a cutout See Figure 9 10 Insert motor wiring into conduit and install cable tie around motor in location shown in Figure 10 Figure 7 Figure 8 Figure 10 Figure 9 ...

Page 7: ...aded standoff of new Power Pivot switch 15 Reattach winch handlebar switch to mounting bracket removed in step 13 Figure 12 Figure 13 Use a test light to locate a suitable wire W A R N I N G TO PREVENT SERIOUS INJURY OR DEATH FROM ELECTRICAL FIRE Do not route electrical cables across sharp edges Do not route electrical cables through or near moving parts Do not route electrical cables through or n...

Page 8: ...ded wire splice Using a test light locate a suitable wire from the ATV key switch The wire should only have power when the key is in the ON position 17 The completed Pro Pivot switch mounting is shown in Figure 14 INSTALLATION cont Limit Switch Mounting 1 Attach the limit switch plate and limit switches to the pivot using the supplied hardware Figure 15 Connect the limit switch marked with an L to...

Page 9: ...minals of the contactor Assure that cables do not cross sharp edges moving parts or contact items that may become hot Secure loose wiring with cable ties or electrical tape prior to final ATV re assembly INSTALLATION cont System Check Before using the Pro Pivot verify the following Wiring to all components is correct All loose wires are secured There are no exposed wiring or terminals Cover any ex...

Page 10: ...you purchased your Pro Pivot If after discussing the problem with their parts and service staff you are still unable to resolve the problem then go to step 3 3 Call an authorized WARN Service center from the list provided on the back of the warranty sheet included with the product When calling please have the following information available Pro Pivot model number and purchase date make model and y...

Page 11: ...AD AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT S E R V I C E K I T S PN DESCRIPTION PN DESCRIPTION 89149 MOTOR 89154 DIFFERENTIAL CARRIER 89150 SWITCH 89155 RING GEAR UPPER 89151 CONTACTOR 89156 PIVOT ASSEMBLY 89152 DAMPER 89157 HARNESS LIMIT SWITCH 89153 ISOLATOR BRACKET 89405 RING GEAR LOWER 90899 LIMIT SWITCH BRACKET ...

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