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©2018 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.

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100837A0

I N S T A L L A T I O N   I N S T R U C T I O N S

26.  Install front frame brackets (A4 & A5) using hardware B6, B7, 

B8 and B9.  Refer to exploded view on page 3.  See Figure 15.

27.  Slide bumper (A1) in place and loosely attach to front frame 

brackets using B1, B7, B8 and B9.  Do not tighten at this time.  

Figure 16.

28.  With assistance, adjust bumper and tighten all hardware at 

this time.

29.  While holding light bracket (A2) in place (from under and 

behind bumper), line up light bezel (A9) through front 

bumper light port to bracket.  Secure pieces together 

with ten stainless steel socket head screws (B10).  Review 

exploded view on page 3. 

30.  Repeat for other side.

NOTE:    Light bezels are equipped with removable panels for 

lights.  Lights shown installed - sold separately.

Figure 16

Figure 17

Figure 15

A4 & A5

A9

B1, B7, B8 & B9

Summary of Contents for 100838

Page 1: ...delectricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallw...

Page 2: ...d page 2 Torque Specifications page 2 Parts List page 3 Installation page 4 9 Maintenance Care page 9 T O O L S R E Q U I R E D Standard wrenches Standard sockets B E F O R E Y O U B E G I N N O T I C E This product may interfere with driver assist systems such as adaptive cruise control and parking assist systems that have sensors or cameras installed in the bumpers or front grill area If your ve...

Page 3: ... BRKT B RH 1 A12 38452 NUT STICK ASSY 2 A13 79913 TUBE SPACER 2 A14 95514 AIR SCROOP 1 ITEM PART NO DESCRIPTION QTY B1 22535 13 X 1 CPSCR HEX HEAD BOLT 14 B2 68896 5 8 11 X 6 CPSCR HEX HEAD BOLT 2 B3 68959 5 8 FLAT WASHER 4 B4 6820 5 8 LOCK WASHER 2 B5 6821 5 8 11 HEX NUT 2 B6 11294 1 2 13 X 2 HEX HEAD CAPSCREW 6 B7 1145 FLAT WASHER 40 B8 2596 LOCK WASHER 20 B9 1323 1 2 13 NUT 18 B10 91541 10 24 X...

Page 4: ... need to be secured with zip ties underneath the vehicle Figure 2 3 Repeat for other side 4 Remove the two outer christmas tree clips holding plastic sheeting located between top edge of bumper and the bottom of the grille NOTE The third center christmas tree clip will be removed as you are removing the bumper from the front of the vehicle 5 Remove license plate and frame 6 Remove the two front pl...

Page 5: ...re 6 After removing nuts you can freely remove the tie bolt plate from behind the bumper 8 Get help to hold bumper in place 9 From underneath the vehicle remove the last remaining nut holding bumper in place each side See Figure 7 I N S T A L L A T I O N I N S T R U C T I O N S Figure 5 Figure 6 C A U T I O N Alwaysuseassistancewhenmovingorliftingheavyparts Figure 7 Remove ...

Page 6: ...equipped with eco boost cutting the soft rubber from the around the innercooler will aid in bumper installment 12 Insert spacer A13 into the vehicle frame behind front flange Figure 10 13 Repeat for other side 14 Hold left hand bottom frame bracket A6 in place using washer B3 on bolt B2 Bracket will hang in place until fully secure Do not tighten at this time Figure 11 15 Repeat for other side Fig...

Page 7: ...B8 and nut B9 20 Insert the last most rear bolt B1 with lock washer B8 and washer B7 Fasten with nut assembly A12 21 Check position of bracket making sure it is as close to the back of the vehicle s bumper mounting flange as possible Once in place tighten bottom hardware at this time 22 Clip excess nut assembly wire handle off making even with end of frame 23 Tighten 5 8 bolt B2 installed in step ...

Page 8: ...B7 B8 and B9 Do not tighten at this time Figure 16 28 With assistance adjust bumper and tighten all hardware at this time 29 While holding light bracket A2 in place from under and behind bumper line up light bezel A9 through front bumper light port to bracket Secure pieces together with ten stainless steel socket head screws B10 Review exploded view on page 3 30 Repeat for other side NOTE Light be...

Page 9: ...he winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving o...

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