WAMGROUP SEPCOM SIP BED Easy Assembly And Main Instructions For Use And Maintenance Download Page 1

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WAMGROUP S.p.A

Via Cavour, 338

41030 Ponte Motta

Cavezzo (MO) - ITALY

Manual No. SEP.QE_SEPCOM_SIP-BED-EASY--.M.A3.0722.EN

Issue: A3 Latest update: July 2022

ORIGINAL INSTRUCTIONS IN ENGLISH

SEPCOM

SIP BED Easy

CONTROL PANELS FOR

SEPCOM BEDDING

SCREW PRESS SEPARATORS

ASSEMBLY AND
MAIN INSTRUCTIONS
FOR USE AND
MAINTENANCE

Summary of Contents for SEPCOM SIP BED Easy

Page 1: ...Via Cavour 338 41030 Ponte Motta Cavezzo MO ITALY Manual No SEP QE_SEPCOM_SIP BED EASY M A3 0722 EN Issue A3 Latest update July 2022 ORIGINAL INSTRUCTIONS IN ENGLISH SEPCOM SIP BED Easy CONTROL PANEL...

Page 2: ...EN ISO 9001 ensures that the entire production process starting from the processing of the order to the technical service after delivery is carried out in a controlled manner that guarantees the quali...

Page 3: ...Safety distances 6 2 2 Emergency stop 6 2 3 Protection degree 7 2 4 Safety switches 8 2 5 Technical data 8 2 6 Mandatory electrical connections 9 2 7 Pneumatic connection 10 3 0 COMMISSIONING 11 4 0 S...

Page 4: ...he low voltage control panels carried out by unauthorized non trained personnel 1 2 Symbols meaning and use This manual contains symbols meant to recall the user s attention as regards the safety regu...

Page 5: ...e been installed ensure a sufficient distance that allows heat dissipation The electric panel has to be used only for the intended purpose all other uses are considered improper and therefore dangerou...

Page 6: ...from a main electrical panel previously installed or already fitted on the plant The levels as well as the other users connected to a separation system pump and agitator can only be managed from the m...

Page 7: ...carry out a visual inspection to ensure no damages have occurred during ship ping and that the data on the plate correspond to those present on the acknowledgement of order If the panel is not to be...

Page 8: ...r voltage current and frequency c for the electrical connection follow the wiring diagram d check and provide the recommended cross section values of the power supply lines e make sure the earthing is...

Page 9: ...g Incorrect installation and electrical connections can cause serious damage to persons the equipment the electric panel and to plants connected thereto Important The installer must issue a declaratio...

Page 10: ...n the documentation of the control panel Caution It is the installer s responsibility to make sure the electrical load connected and the current values do not exceed the designed value of the control...

Page 11: ...provided magnetic sensors mechanical interlocks take into account the environment in which the machine operates as the switch have to ensure an appropriate protection degree IP 2 5 Technical data Sup...

Page 12: ...rol panel manages only the pneumatic counter pressure system For more details check the wiring diagram sheet 91 Important For the connection of the control panel to the three phased motor of the separ...

Page 13: ...control panel which powers it On the other hand the air hoses for pressure regulation in the presser cylinders must be connected Item Description A PID controller B Air filter 1 Air outlet towards the...

Page 14: ...the panel is powered Danger Warning Check the suitability of the supporting plane as well as the support structures on which the control panel is to be installed Check the suitability of manoeuvring...

Page 15: ...UAL switch 6 START and STOP RESET cycle button 7 Pressure switch box 4 1 1 FIRST START UP OF THE CONTROL PANEL Once the control panel has been connected according to the indications given in the attac...

Page 16: ...trol 1 Access to manual operation 2 Access to automatic operation 3 Access to operator settings 4 Access to technical settings 5 Access to the alarms screen These buttons control different functions d...

Page 17: ...ap the buttons on the users side to start the corresponding electric motor Tap the separator image to start the separator the indicator light on the side will turn from dark green off to bright green...

Page 18: ...enu 4 Absorption set Amps 5 Absorption detected Amps 6 Separator ON OFF status 7 Pneumatic system pressure bar 8 Timer progress minutes of operation 9 Active alarms 10 Date 11 Time 12 Timer setting ru...

Page 19: ...d agitator Use the arrow to go back to the previous page Check the page 20 for default values When the components are managed in automatic mode the use can check the maintenance status and select the...

Page 20: ...ined personnel required By default the main menu looks like in picture below with THE OPERATOR SETTINGS and TECHNICIAN SETTINGS keys off To access the settings you need to first log in using the crede...

Page 21: ...4 Tap the 123 key to access the numeric keypad Type the password provided by the installer Tap Enter to confirm 5 Tap the padlock image once to unlock the access 6 Finally tap confirm On the main menu...

Page 22: ...to the minutes lapsed Screen 1 no Control 1 Change page main menu 2 Change language 3 Displays the operation hours timer expressed in minutes 4 Displays timer and the hours set expressed in minutes 5...

Page 23: ...the version of the software installed enable disable the agitator user choose between level based or activation based operation from external signal and also reset the software to the factory setting...

Page 24: ...1 Change page main menu 2 Next page 3 Counter cone pressure upon separator start up 1 0 bar 4 Delay time between feeding pump start and separator start 5 0 sec 5 Separator electric motor rated curren...

Page 25: ...ction time of the pneumatic system in the event of an error between the measured value and the set value 2 sec 5 Derived reaction time of the pneumatic system in the event of an error between the meas...

Page 26: ...e nipple operation days days left before maintenance is required 60 days 5 Separator screen operation hours hours left before maintenance is required 1000 h 6 SEPCOM separator screen screw operation h...

Page 27: ...abling the agitator user if provided and connected to the control panel If the icon is stricken out by a red line no agitator is installed 4 Selecting the control over the separation process You can d...

Page 28: ...ngs or press NO to cancel After having performed the maintenance required by the system it is necessary to reset the operation hours of the related user by pressing on the image of that specific user...

Page 29: ...careful not to touch any key 3 Tap the two corners of the screen quickly and alternately until a new screen appears on the monitor 4 Tap on the System folder 5 Tap on Date time 6 Type the local date...

Page 30: ...n the agitator Warning PUMP MAINTENANCE Maintenance required on the feeding pump Warning SEPCOM MAINTENANCE Maintenance required on the separator check the oil level in the gear reduction unit Warning...

Page 31: ...he operation hours of the users 4 Reset manually the operation hours left column using the numeric keypad check the section How to reset the operation hours The red flag on the screen edge will automa...

Page 32: ...onditions of the panel and the decay of the warranty The responsibility deriving from any potential intervention will fall on the executioner as in fact it becomes the manufacturer Objectives of the m...

Page 33: ...he maintenance rate The proper knowledge of the factors previously indicated allow creating a maintenance schedule which re duces to minimum the possible hitches it ensures the necessary plant safety...

Page 34: ...mmed original spare part Check if voltage reaches the electric panel It is not possible to changes the configura tion from the control panel The plant is running Shut down the plant The panel warns th...

Page 35: ...shuts down with no delay when the minimum level is enabled If the agitator motor is running and the level remains above the mini mum it is normal for it not to stop The level displayed exceeds the mi...

Page 36: ...xceeded the maxi mum therefore the system will enable the pump but the level is actually lower Check the working of the level indicator Ensure there is no material that distorts the functioning of the...

Page 37: ...b more than expected Ensure that there is no actual motor overheating and replace where appropriate Reset the thermal protection that has tripped Immediate interruption of all system functions Emergen...

Page 38: ...SCENARIO CAUSES CONDITION CORRECTIVE ACTIONS The plant is shut down The water level in the outlet tank is higher than the value allowed Empty the tank according to the procedures of refer ence Red sc...

Page 39: ...hiocchi 12 41124 Modena MO Italy Copertina Cover SEPCOM Bedding SEPBEDH WIRING DIAGRAM Copyng of this document and giving it to other and the use or comunications of the contents thereof are forbidden...

Page 40: ...ltage V Number of Phase Frequency Hz Corrente Nominale A Grado di Protezione P Anno di Costruzione Peso Kg Nominal Current A Level Protection P Construction Year Weight Kg Standard CEI EN Targa CE CE...

Page 41: ...S QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING POTENZA POWER SIP BED EASY POWER POWER SUPPLY 24VDC 3 A POWER MOTOR SEPCOM FROM ELECTRICAL PANEL EXISTING SEPCOM POWER ASYNCHRONOUS MOTOR MACHINE...

Page 42: ...39 2 SEP QE_SEPCOM_SIP BED EASY M A3 0722 EN Issue A3 07 22 A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING AUX Aux SIP BED EASY WHITE AUX...

Page 43: ...40 2 SEP QE_SEPCOM_SIP BED EASY M A3 0722 EN Issue A3 07 22 A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING PLC Plc SIP BED EASY PLC PLC TOUCH...

Page 44: ...OM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING INGRESSI PLC PLC INPUT SIP BED EASY PLC INPUT IF PRESENT ONLY MINIMUM LEVEL CONNECT THE WIRE 410 TO 24V EXTERNAL CYCLE POWER ON CYCLE MAN AUT START CYCLE S...

Page 45: ...EASY M A3 0722 EN Issue A3 07 22 A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING OUTPUT PLC output plc SIP BED EASY OUTPUT PLC START SEPCOM START PUMP START AGITATOR SYSTEM ACTIVATED ST...

Page 46: ...A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING IN OUT ANALOGICI analogic in out SIP BED EASY ANALOGIC IN OUT INPUT INPUT SHUNT OFF SHUNT OFF OUT BROWN WHITE PRESSURE CONTROL DIP switch...

Page 47: ..._SIP BED EASY M A3 0722 EN Issue A3 07 22 A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING USCITE SEGNALI signals output SIP BED EASY SIGNALS OUTPUT START SEPCOM START PUMP START AGITATOR...

Page 48: ...n o EXT EMERGENZA INTERVENUTA N C emergency intervened n c START CICLO LIVELLO MAX NO RITENTIVO start cycle max level no retention INTERVENTO TERMICO NO thermal intervention no INT INGRESSI PER COMAND...

Page 49: ...SEP QE_SEPCOM_SIP BED EASY M A3 0722 EN Issue A3 07 22 A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING LAYOUT Layout SIP BED EASY SUPLY 24VDC ANOM ALY CYCLE MAN AUTO CYCLE START STOP LA...

Page 50: ...47 2 SEP QE_SEPCOM_SIP BED EASY M A3 0722 EN Issue A3 07 22 A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING LAYOUT Layout SIP BED EASY LAYOUT...

Page 51: ...2 SEP QE_SEPCOM_SIP BED EASY M A3 0722 EN Issue A3 07 22 A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING MORSETTIERE E CONNETTORI clamps and connectors SIP BED EASY CLAMPS AND CONNECTOR...

Page 52: ..._SIP BED EASY M A3 0722 EN Issue A3 07 22 A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING Distinta Materiali bill of materials SIP BED EASY LIST OF DEVICES Abbreviated name Position Code...

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