Rev. 1.2
Assembly Instructions
– Dosing Valves WDV-0x
Page 2 of 34
Walther Systemtechnik GmbH
– D 76726 Germersheim
Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91
http://www.walther-2000.de
Table of Contents
Page
EC DECLARATION OF INCORPORATION ....................................................................................................................... 4
1
INTRODUCTION ................................................................................................................................................. 5
1.1
T
ARGET
G
ROUP OF THE
A
SSEMBLY
I
NSTRUCTIONS
............................................................................................................ 5
1.2
L
IST OF
S
IGNS AND
S
YMBOLS
....................................................................................................................................... 5
2
SAFETY............................................................................................................................................................... 5
2.1
G
ENERAL
I
NFORMATION
............................................................................................................................................. 5
2.2
D
ANGERS FROM
R
ESIDUAL
E
NERGIES
............................................................................................................................. 5
2.3
W
ARRANTY AND
L
IABILITY
........................................................................................................................................... 5
2.4
C
ORRECT
U
SE
........................................................................................................................................................... 6
2.5
I
NCORRECT
U
SE
........................................................................................................................................................ 6
2.6
Q
UALIFICATION OF
P
ERSONNEL
.................................................................................................................................... 6
3
TRANSPORT ....................................................................................................................................................... 7
3.1
P
ACKAGING
.............................................................................................................................................................. 7
3.2
T
ASKS BEFORE
T
RANSPORT
.......................................................................................................................................... 7
4
DESCRIPTION OF FUNCTION .............................................................................................................................. 7
4.1
D
ESIGNATED
U
SE OF THE
I
NCOMPLETE
D
EVICE
................................................................................................................ 7
4.2
T
YPE
L
ABEL OF THE
I
NCOMPLETE
D
EVICE
........................................................................................................................ 7
4.3
F
UNCTIONAL
P
RINCIPLE
.............................................................................................................................................. 8
4.4
S
TEPS IN THE
D
OSING
P
ROCESS WITH THE
WDV .............................................................................................................. 9
4.5
T
ECHNICAL
D
ATA
..................................................................................................................................................... 11
5
INITIAL START-UP ............................................................................................................................................. 12
5.1
M
OUNTING AND
I
NSTALLATION
.................................................................................................................................. 12
5.2
A
DJUSTING THE
I
NCOMPLETE
D
EVICE
.......................................................................................................................... 12
6
OPERATION ..................................................................................................................................................... 13
6.1
G
ENERAL
I
NFORMATION
........................................................................................................................................... 13
6.2
O
PERATING
E
LEMENTS
............................................................................................................................................. 13
6.3
A
DJUSTING THE
D
OSED
Q
UANTITY
.............................................................................................................................. 13
7
TAKING OUT OF SERVICE ................................................................................................................................. 14
7.1
S
HORT
I
NTERRUPTION
.............................................................................................................................................. 14
7.2
L
ONG
-
TERM
I
NTERRUPTION
....................................................................................................................................... 14
7.3
S
HUTDOWN OF
D
EVICE
............................................................................................................................................. 14
8
MAINTENANCE AND REPAIR ............................................................................................................................ 15
8.1
G
ENERAL
I
NFORMATION
........................................................................................................................................... 15
8.2
R
OUTINE
T
ASKS
....................................................................................................................................................... 15
8.3
C
LEANING
.............................................................................................................................................................. 15
8.4
S
PARE
P
ARTS
.......................................................................................................................................................... 15
8.5
C
USTOMER
S
ERVICE
/
S
UPPORT
.................................................................................................................................. 16
9
TROUBLESHOOTING ........................................................................................................................................ 16
9.1
G
ENERAL
I
NFORMATION
........................................................................................................................................... 16
10
APPENDIX ........................................................................................................................................................ 17
10.1
D
IMENSIONED
D
RAWING
–
D
OSING
V
ALVE
WDV-01 ................................................................................................ 17
10.1.1
Spare Part Drawing – Dosing Valve WDV-01 ........................................................................................ 18
10.1.2
Spare Part List Dosing Valve WDV-01 up to batch no. 013078 ............................................................. 19
10.1.3
Spare Part List Dosing Valve WDV-01 from batch no. 018633 .............................................................. 20
10.1.4
Wear Part Kits ...................................................................................................................................... 20
10.2
D
IMENSIONED
D
RAWING
D
OSING
V
ALVE
WDV-02 ................................................................................................... 21
10.2.1
Spare Part Drawing Dosing Valve WDV-02 ........................................................................................... 22
