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Rev. 1.2

 

Assembly Instructions 

– Dosing Valves  WDV-0x 

Page 5 of 34 

 

 

 

Walther Systemtechnik GmbH 

– D 76726 Germersheim 

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 
http://www.walther-2000.de 

– [email protected] 

 

1  Introduction  

1.1  Target Group of the Assembly Instructions 

  Operating Personnel 

  Maintenance Personnel 

 

1.2  List of Signs and Symbols 

Symbols  are  used  to  identify  hazards  and  certain  practices.  Symbols  are  also  used  in  the  assembly 
instructions.  The  below  symbols  for  hazards  and  information  describe  circumstances  which  can  result  in 
damages to persons, objects and environment if not observed. 

 

The following terms and symbols are used in the assembly instructions to identify hazards: 

 

 

DANGER 

Describes a potentially dangerous situation.  
Death,  grievous  bodily  harm  or  severe  material  damage 

WILL

  occur  if  the  respective 

measures of precaution have not been taken.  

 

 

WARNING 

Describes a potentially dangerous situation.  
Death, grievous bodily harm or severe material damage 

MAY

 occur if the respective 

measures of precaution have not been taken.

 

 

 

CAUTION 

Describes a potentially dangerous situation.  
Slight injuries CAN occur if the respective measures of precaution have not been taken.  
This signal word is also used to describe possible property damages.

 

 

 

IMPORTANT  

Indicates tips for usage and other particularly useful information. 

No

 dangerous situation.

 

2  Safety 

2.1  General Information 

The  construction  of  this  incomplete  device  is  according  to  the  latest  technology  and  is  absolutely  reliable. 
The  individual  components  as  well  as  the  complete  device  are  continuously  checked  by  our  quality  man-
agement. 

 

2.2  Dangers from Residual Energies  

Please  instruct  the  operating  personnel  on  the  respective  measures  to  be  taken  against  the  occurrence  of 
mechanical, hydraulic, pneumatic and electric / electronic residual energies. 

 

2.3  Warranty and Liability 

According to the conditions laid down by the German Engineering Federation (VDMA), Walther Systemtech-
nik  GmbH  has  a  guarantee  of  12  months  under  normal  European  operating  conditions  on  its  own  parts 
(spare parts are excluded); or according to the conditions of the manufacturer. 
 
This guarantee can only be granted by Walther Systemtechnik GmbH, if: 

 

the user has thorough knowledge of the content of these assembly instructions; 

 

the user follows the instructions and notes contained in these assembly instructions; 

 

the user does not rebuild or make changes on parts of the (incomplete) device without prior consent 
of WST Systemtechnik GmbH. 

Summary of Contents for WDV-01

Page 1: ...ER Dosing Valve 0 001 0 020 cm 1 20 mm WALTHER Dosing Valve 0 010 0 200 cm 10 200 mm WDV 03 WDV 04 WALTHER Dosing Valve 0 100 2 000 cm 100 2000 mm WALTHER Dosing Valve 1 000 6 000 cm 1000 6000 mm NOTE...

Page 2: ...4 4 STEPS IN THE DOSING PROCESS WITH THE WDV 9 4 5 TECHNICAL DATA 11 5 INITIAL START UP 12 5 1 MOUNTING AND INSTALLATION 12 5 2 ADJUSTING THE INCOMPLETE DEVICE 12 6 OPERATION 13 6 1 GENERAL INFORMATI...

Page 3: ...NED DRAWING DOSING VALVE WDV 03 25 10 3 1 Spare Part Drawing Dosing Valve WDV 03 26 10 3 2 Spare Part List Dosing Valve WDV 03 up to batch no 011386 27 10 3 3 Spare Part List Dosing Valve WDV 03 from...

Page 4: ...tra e 3 D 76726 Germersheim Description Dosing Valves Article No WDV 01 bis 04 We also declare the conformity with other product relevant directives guidelines Mach Direct 2006 42 EU App I Clause 1 1...

Page 5: ...ive measures of precaution have not been taken This signal word is also used to describe possible property damages IMPORTANT Indicates tips for usage and other particularly useful information No dange...

Page 6: ...etc or media which have not been approved in writing by the manufacturer Using corrosive and or curable materials Operating the device with insufficient knowledge about the operation maintenance and...

Page 7: ...ages from external forceful impact or careless on and off loading Depending on the mode of transportation suitable transport and load securing has to be selected The device will be aligned and leveled...

Page 8: ...ease dosing The dosing pressure depends on the lubricant feed pressure medium In order to obtain a high quality and repeatability of the dosing process the complete cycle must be complet ed This means...

Page 9: ...ttp www walther 2000 de info walther 2000 de 4 4 Steps in the Dosing Process with the WDV I Dosing lift 1 The dosing chamber is filled with medium before the actual dosing Controlled via an external 5...

Page 10: ...ft 3 Once the dosing piston reaches the end position the dosing piston sensor sends a signal if applicable The volume has been completely dosed 4 Controlled by the external 5 2 way valve the air pisto...

Page 11: ...re bar 5 7 1 Do not exceed the max screw in depth WALTHER Dosing Valve WDV 03 WALTHER Dosing Valve WDV 04 Dosing range cm mm 0 100 2 000 100 2000 1 000 6 000 1000 6000 Weight kg 0 773 0 802 Material i...

Page 12: ...he manufacturer prior to shipping Due to testing resi dues of test liquid may be found inside the valve 1 Make sure that the lubricant feed hose is filled with lubricant and all air is removed Then co...

Page 13: ...incomplete device may only be operated if the safety related equipment is permanently effective and not suspended during operation or altered in its intended effectiveness 6 2 Operating Elements 6 3...

Page 14: ...The following has to be observed for a long term interruption of the device Make sure that system is depressurized check all displays IMPORTANT Please follow the maintenance instructions 7 3 Shutdown...

Page 15: ...ent In case of multiple shift or very intensive operation maintenance intervals must be shortened accordingly Also take into account other influences on maintenance need such as dirty environment WHEN...

Page 16: ...but no lubricant is ejected Is no lubricant fed by the feed pump Check feed pump See operating manual of feed pump Check venting screw of feed pump See operating manual of feed pump Leakage Check dosi...

Page 17: ...ing Valves WDV 0x Page 17 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 Appendix 10 1 Dimensi...

Page 18: ...ns Dosing Valves WDV 0x Page 18 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 1 1 Spare Part...

Page 19: ...ring 5 10 970001038 Kolben Piston 1 11 978221401 Glydring Stange 3x2 hydr Glydring rog 3x2 hydr 2 12 970001738 Luftzylinder Air cylinder 1 13 970001737 Endst ck End piece 1 14 970001045 Anschlag Stop...

Page 20: ...002733 Endst ck End piece 1 14 970001045 Anschlag Stop 1 15 970001043 Kolben Piston 1 16 970001039 Nadel Needle 1 17 970001041 H lse Sleeve 1 18 978353502 Nutring Slot ring 1 19 970001042 Buchse Socke...

Page 21: ...ns Dosing Valves WDV 0x Page 21 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 Dimensioned D...

Page 22: ...ns Dosing Valves WDV 0x Page 22 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 1 Spare Part...

Page 23: ...ring 5 10 970001629 Kolben Piston 1 11 978221401 Glydring Stange 3x2 hydr Glydring rog 3x2 hydr 2 12 970001738 Luftzylinder Air cylinder 1 13 970001737 Endst ck End piece 1 14 970001045 Anschlag Stop...

Page 24: ...2733 Endst ck End piece 1 14 970001045 Anschlag Stop 1 15 970001043 Kolben Piston 1 16 970001039 Nadel Needle 1 17 970001041 H lse Sleeve 1 18 978353502 Nutring Slot ring 1 19 970001042 Buchse Socket...

Page 25: ...ns Dosing Valves WDV 0x Page 25 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 3 Dimensioned D...

Page 26: ...ns Dosing Valves WDV 0x Page 26 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 3 1 Spare Part...

Page 27: ...ng ARUP 6 Stepseal ARUP 6 1 12 978223201 Glydring Stange 5 7x2 hydr Glydring rod 5 7x2 hydr 2 13 970001591 Kolben Piston 1 14 970001586 Ventilstange Valve rod 1 15 970001590 O Ring O ring 1 16 9700015...

Page 28: ...d 1 15 970001590 O Ring O ring 1 16 970001587 Dosierschraube Metering screw 1 17 970001588 Regulierh lse Metering sleeve 1 18 978424105 Zyl Schraube Socket head screw 1 19 978223200 O Ring O ring 1 20...

Page 29: ...ns Dosing Valves WDV 0x Page 29 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 4 Dimensioned D...

Page 30: ...ns Dosing Valves WDV 0x Page 30 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 4 1 Spare Part...

Page 31: ...Stangendichtung ARUP 6 Stepseal ARUP 6 1 12 978223201 Glydring Stange 5 7x2 hydr Glydring rod 5 7x2 hydr 2 13 970001591 Kolben Piston 1 14 970001586 Ventilstange Valve rod 1 15 970001590 O Ring O rin...

Page 32: ...tange Valve rod 1 15 970001590 O Ring O ring 1 16 970001587 Dosierschraube Metering screw 1 17 970001588 Regulierh lse Metering sleeve 1 18 978424105 Zyl Schraube Socket head screw 1 19 978223200 O Ri...

Page 33: ...7274 7022 91 http www walther 2000 de info walther 2000 de 10 5 Accessories Picture Article Number Description WDV DS Dosing piston sensor see also Product Catalog DOSING 97PA21X XX Pressure sensor se...

Page 34: ...ing Valves WDV 0x Page 34 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 5 1 Data Sheet Dosing...

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