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5.5

Retooling Extrusion Gun

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Turn off pressure retooling the extrusion gun from the system and check the 

gauge, otherwise there is a risk of injury.

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Disconnect all supply lines before retrofitting any supply of material to the 

extrusion gun-injury.

Notice

To carry out the operations listed below, please use the drawing at the beginning 

of this manual.

Change Fluid Nozzle 

1.

Remove the Cap Nut (Item 2)

2.

Remove the fluid nozzle (Item 1), together with adapter (Item 3) from the valve (Item 5)

Now  you  can  unscrew  the  step  nozzle  from  the  adapter,  look  for  the  notch 

indicating the appropriate diameter (see drawing) and cut it off at the notch.

But you can also use our special nozzle (Item 21).

Assemble in reverse order.

Replacement of Material Filter

For appropriate filtering of the material, you can use coarse-and fine-mesh filter.

1.

Make sure the complete extrusion system is depressurized

2.

Remove the hose material / material hoses.

3.

Remove the material filter.

Assemble in reverse order.

8

Change Material Needle

1.

Remove the cap nut (Item 2)

2.

Remove the fluid nozzle (Item 1), together with adapter (Item 3) from the valve (Item 5)

3.

Unscrew the needle securing (Item 18) from the gun body (Item 7)

4.

Twist out bolt screw (Item 9) to remove the trigger.

5.

Loosen the cylinder screw (Item 17) turn the adjusting nut (Item 16) of the fluid 

needle (Item 4) and take the washer (Item 15).

6.

Turn the valve (Item 5) out of the gun body (Item 7).

7.

Pull the fluid needle (Item 4) from the gun body.

The assembly is done in reverse order, with needle valve and back bushing 

applied with a high-strength adhesive.

Notice

An exact setting dimension does not exist. The adjustment nut is screwed as long 

until the trigger play is approximately 5 mm and is secured to the cylinder screw 

against rotation.

6
6.1

Cleaning and Maintenance
Safety

Turn power off before servicing the extrusion pressure from the system - risk 

of injury.

Disconnect all material pressure before performing any maintenance to the extrusion gun.

In the workspace, Fire, naked flame and smoking is prohibited. Spraying of 

highly flammable materials (eg cleaning agents) there is an increased risk of 

explosion and fire.

Notice. the safety precautions of the detergent manufacturer's warnings. 

Aggressive and corrosive cleaning agents can cause health damage.

6.2

Basic Cleaning

In order for the service life and function of the extrusion gun to be maximized, 

the extrusion gun must be cleaned and lubricated.

Caution

Never place the extrusion gun in solvent or other cleaning agents. The proper 

function of the extrusion gun can not otherwise be guaranteed.

Caution

When cleaning any hard or sharp objects. Precision parts, extrusion gun may 

be damaged and deteriorate the extrusion result.

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Summary of Contents for V 10 250 00 000

Page 1: ...itspumpen Materialumlaufsysteme Kombinierte Spritz und Trockenboxen Absaugsysteme mit Trockenabscheidung Absaugsysteme mit Na abscheidung Pulverspr hst nde Trockner Zuluft Systeme Atemschutzsysteme un...

Page 2: ...ssure Pin Packing Screw Washer Adjusting Nut Cylinder Head Screw Back Bushing Screw Double Nipple Special Nozzle Step Nozzle Cap Nut Adapter Material Needle Complete Valve Gasket 2 pieces Gun Body Tri...

Page 3: ...terial Flow Rate Regulating Material Pressure Retooling Extrusion Gun 6 6 1 6 2 6 3 Cleaning and Maintenance Safety Basic Cleaning Routine Cleaning 7 7 1 7 2 7 3 Repair Replace Leaking Valve Seat Repl...

Page 4: ...are detected during operation the unit must be shut down immediately and it is to keep up with WALTHER PILOT consultation 1 3 Improper Use The extrusion gun shall not be used otherwise than 1 2 Intend...

Page 5: ...free operation for original parts For further information on the safe use of the spray gun and the spraying materials please contact WALTHER Spritz und Lackiersysteme GmbH D 42327 Wuppertal 4 4 Assem...

Page 6: ...ation Safety Observe the operation of the extrusion gun in accordance with the follow the safety instructions When work is interrupted the extrusion system must be depressurized Wear proper respirator...

Page 7: ...linder screw Item 17 turn the adjusting nut Item 16 of the fluid needle Item 4 and take the washer Item 15 6 Turn the valve Item 5 out of the gun body Item 7 7 Pull the fluid needle Item 4 from the gu...

Page 8: ...without having to disassemble it Warning Turn off the extrusion pressure from the system before cleaning see 5 2 Starting and shutting down 10 Before you perform the Routine maintenance the following...

Page 9: ...screw pack with pushpins in again 6 Before the packing bolt is tightened slide in the material needle from the front After tightening the material needle should still be movable The assembly of the r...

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