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3.2

General Applicable Safety Precautions

All applicable accident prevention rules and regulations as well as other 

recognized industrial safety and health rules and regulations must be observed 

at all times

Use the spray gun only in well-ventilated rooms. Fires, naked light and smoking are 

strictly prohibited in the working area. WARNING - during the spraying of flammable 

materials (e.g. lacquers, adhesives, cleaning agents, etc), there is an increased risk to 

health as well as an increased risk of explosion and fire.
An adequate grounding of the extrusion gun is to ensure, for example, through the 
fluid hose (maximum resistance 106Ω).

Before carrying out any maintenence or service work, always ensure that the air and 

material feed to the spray gun have been de-pressurized. The extremely high pressure 

at the gun or pump outlet can cause serious injury.Risk of injury!

When spraying make sure your hands and other body parts are clear from the 

pressurized nozzle of the extrusion gun - the extremely high injection pressure can 

cause serious injury. 

Use diaphragm or piston pumps only in the context of a fluid regulator to prevent the 

maximum allowable operating pressure of 350 bar can not be exceeded.

Do not point the extrusion gun towards people or animals - risk of injury. 

Always observe the spraying and safety instructions given by the manufacturers of 

the spraying material and the cleaning agent. Aggressive and corrosive materials in 

particular can be harmful to health.

Exhaust air containing particles (overspray) must be kept away from the working 

area and presonnel. In spite of these measures, always wear the regulation 

breathing masks and protective overalls when using the gun. Airborne particles 

represent a serious health hazard!

After carrying out assembly or maintenance work, always ensure that all nuts, bolts 

and screw connections have been fully tightened before the gun is used.

Use only original replacement parts, since WALTHER canonly guarantee safe and 

fault-free operation for original parts.

For further information on the safe use of the spray gun and the spraying 

materials, please contact WALTHER Spritz- und Lackiersysteme GmbH, D-42327 

Wuppertal.

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Assembly

Warning

Material lines that are attached with a hose must additionally be secured by a 

hose clamp.

Warning

Risk of Injection. Spray from the dispensing valve, leaks, or ruptured components can 

inject material into the body and cause serious injury, including the need for 

amputation. 

Although material injected into the skin may look like an ordinary injury, these are 

extremely serious injuries. If injection occurs, get immediate medical attention.

Nozzle valve should never be pointed at people of body parts

Do not put your hands or fingers over the nozzle valve.

Never use the Extrusion gun without the trigger guard.

Before each use, make sure that the gun trigger safely operates the valve.

Always lock the trigger safety valve when not in use.

Before performing any cleaning, checking or servicing the equipment or clogged 

valve nozzle following the steps given in 5.2 Starting and shutting down.

All fluid connections must be checked and tightened before start-up.

Inspect hoses, tubes, and couplings daily. Replace worn, damaged, or loose 

parts immediately. Damaged hoses should not be repaired. In this case, the 

entire hose should be replaced.

4.1

Supply Line Connection

Warning

Use the pump only in the context of a fluid regulator to prevent the maximum 

allowable operating pressure of 350 bar can not be exceeded.

Material connection:

 

Attach the supply line at the connection item 20 of the extrusion gun. Maintain a 

tight screw.

Notice

Use only grounded fluid hoses with a maximum total length of 150 m in order to 

ensure a continuous ground and they must be resilient enough for an operating 

pressure of 350 bar. Check the electrical resistance of the fluid hoses at least once 

a week. If the hose does not have a label, on which the maximum electrical 

resistance is specified, the maximum resistance values

 

can be obtained from the 

manufacturer. If the resistance exceeds the recommended limits, replace the hose 

immediately concerned.

The gun is now ready for operation.

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Summary of Contents for V 10 250 00 000

Page 1: ...itspumpen Materialumlaufsysteme Kombinierte Spritz und Trockenboxen Absaugsysteme mit Trockenabscheidung Absaugsysteme mit Na abscheidung Pulverspr hst nde Trockner Zuluft Systeme Atemschutzsysteme un...

Page 2: ...ssure Pin Packing Screw Washer Adjusting Nut Cylinder Head Screw Back Bushing Screw Double Nipple Special Nozzle Step Nozzle Cap Nut Adapter Material Needle Complete Valve Gasket 2 pieces Gun Body Tri...

Page 3: ...terial Flow Rate Regulating Material Pressure Retooling Extrusion Gun 6 6 1 6 2 6 3 Cleaning and Maintenance Safety Basic Cleaning Routine Cleaning 7 7 1 7 2 7 3 Repair Replace Leaking Valve Seat Repl...

Page 4: ...are detected during operation the unit must be shut down immediately and it is to keep up with WALTHER PILOT consultation 1 3 Improper Use The extrusion gun shall not be used otherwise than 1 2 Intend...

Page 5: ...free operation for original parts For further information on the safe use of the spray gun and the spraying materials please contact WALTHER Spritz und Lackiersysteme GmbH D 42327 Wuppertal 4 4 Assem...

Page 6: ...ation Safety Observe the operation of the extrusion gun in accordance with the follow the safety instructions When work is interrupted the extrusion system must be depressurized Wear proper respirator...

Page 7: ...linder screw Item 17 turn the adjusting nut Item 16 of the fluid needle Item 4 and take the washer Item 15 6 Turn the valve Item 5 out of the gun body Item 7 7 Pull the fluid needle Item 4 from the gu...

Page 8: ...without having to disassemble it Warning Turn off the extrusion pressure from the system before cleaning see 5 2 Starting and shutting down 10 Before you perform the Routine maintenance the following...

Page 9: ...screw pack with pushpins in again 6 Before the packing bolt is tightened slide in the material needle from the front After tightening the material needle should still be movable The assembly of the r...

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