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Shut-down

1.

Release the trigger lever fully and screw in the safety button (back bushing item 18) 

until it stops.

2.

Turn off material supply to the pump.

3.

Place the trigger guard Item 10 firmly to a grounded metal pail, turn on the 

safety button and pull the trigger lever to relieve the pressure.

4.

Open the pressure relief valve (on site) on the pump to increase the pressure 

from the pump, the valve and out of the hoses. The pressure relief valve 

should remain open until work resumes. Triggering the gun may not be 

sufficient to relieve the pressure. Keep a container handy to collect any 

leaking material.

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The entire extrusion line must be always depressurized after work. The 

pressurized pipes can burst and injure persons close by the outflowing material.

5.3

Setting the Material Flow Rate

The setting of the material flow rate - and thus the spray jet width - shall be 

initially based on the selection of a suitable nozzle size. Setting the material 

pressure regulator on the material and on the safety button of the back bushing 

(Item 18) may also be affect the flow rate.

5.4

Regulating Material Pressure

The suitable material pressure you place on the pump (air pressure regulator on 

site) and the material pressure regulator. Pay attention to the instructions and 

safety of the manufacturer.

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5.1

Operation 
Safety

Observe the operation of the extrusion gun in accordance with the follow-the safety 

instructions!

When work is interrupted, the extrusion system must be depressurized.

Wear proper respiratory protection and work clothes when you extrude the 

extrusion gun materials. Airborne particles hazardous to your health.

In the workspace, Fire, naked flame and smoking is prohibited. Spraying of highly 

flammable materials (eg glue) there is an increased risk of explosion and fire.

5.2

Start-up and Shut-down

Notice

Before first using the extrusion gun, flush it out with solvent to ensure that it is 

clean.

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Turn power off before refitting the extrusion pressure from the system and check 

the gauge, otherwise there is a risk of injury.

Before you can set the extrusion gun in operation, the fluid pressure must be 

available at the extrusion gun.

Caution

The material pressure must not be set higher than:

- 350 bar 

Start-up

1.

Before first use, the trigger lock is locked by screwing in the safety button until it 

stops at the back bushing Item 18.

2.

Set the pump to minimum speed required to extrude the material with a 

satisfactory discharge rate.

3.

Slowly unscrew the safety button (back bushing Item 18) and press the trigger 

Item 8 to achieve the desired discharge rate. If there is not enough speed, then 

the appropriate discharge rate can be further tuned alternating between safety 

button and pump (on site air pressure regulator).

4.

If the settings are correct, you can start with the extrusion process.

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Summary of Contents for V 10 250 00 000

Page 1: ...itspumpen Materialumlaufsysteme Kombinierte Spritz und Trockenboxen Absaugsysteme mit Trockenabscheidung Absaugsysteme mit Na abscheidung Pulverspr hst nde Trockner Zuluft Systeme Atemschutzsysteme un...

Page 2: ...ssure Pin Packing Screw Washer Adjusting Nut Cylinder Head Screw Back Bushing Screw Double Nipple Special Nozzle Step Nozzle Cap Nut Adapter Material Needle Complete Valve Gasket 2 pieces Gun Body Tri...

Page 3: ...terial Flow Rate Regulating Material Pressure Retooling Extrusion Gun 6 6 1 6 2 6 3 Cleaning and Maintenance Safety Basic Cleaning Routine Cleaning 7 7 1 7 2 7 3 Repair Replace Leaking Valve Seat Repl...

Page 4: ...are detected during operation the unit must be shut down immediately and it is to keep up with WALTHER PILOT consultation 1 3 Improper Use The extrusion gun shall not be used otherwise than 1 2 Intend...

Page 5: ...free operation for original parts For further information on the safe use of the spray gun and the spraying materials please contact WALTHER Spritz und Lackiersysteme GmbH D 42327 Wuppertal 4 4 Assem...

Page 6: ...ation Safety Observe the operation of the extrusion gun in accordance with the follow the safety instructions When work is interrupted the extrusion system must be depressurized Wear proper respirator...

Page 7: ...linder screw Item 17 turn the adjusting nut Item 16 of the fluid needle Item 4 and take the washer Item 15 6 Turn the valve Item 5 out of the gun body Item 7 7 Pull the fluid needle Item 4 from the gu...

Page 8: ...without having to disassemble it Warning Turn off the extrusion pressure from the system before cleaning see 5 2 Starting and shutting down 10 Before you perform the Routine maintenance the following...

Page 9: ...screw pack with pushpins in again 6 Before the packing bolt is tightened slide in the material needle from the front After tightening the material needle should still be movable The assembly of the r...

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