WALTHER PILOT PILOT 2K Bonding Operating Instructions Manual Download Page 16

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Technical data

Net weight: 

423 g / 0.932 IB

Connections

Atomizer air: 

Hose connection 8x6 mm ø

Material connection comp. A: 

Hose connection 8x6 mm ø

Material connection comp. B: 

Hose connection 4x2,5 mm ø

Nozzle orifice comp. A:

 

0,8 / 1,0 / 1,2 mm ø

Nozzle orifice comp. B:

 

0,3 / 0,4 / 0,5 mm ø

Air Cap:

 

Round spray jet

 

Wide spray jet

Pressure ranges

intake air pressure: 

max. 5 bar / 72.5 psi

material pressure: 

max. 3 bar / 43.5 psi

recommended atomizer air pressure 

ca. 1 - 2 bar / 14,5 - 29 psi

max. Viscosity

Component A: 

ca. 1500  mPa·s

Component B: 

ca.  10  mPa·s

Mixing ratios:

 

ca. 4:1 to 12:1

max. operating temperature:

 

43°C / 109.4°F

Sound level

(measured at approx. 1 m 

 distance to the spray gun) 

83 db (A)

Air consumption:

Atomizer air pressure

Round spray jet 

in l/min.

Wide spray jet 

in l/min.

1,0 bar/ 15 psi

93

130

2,0 bar/ 29 psi

155

210

3,0 bar/ 44 psi

205

290

4,0 bar/ 58 psi

260

360

5,0 bar/ 73 psi

310

440

Right to effect technical changes reserved.

Clean the spray gun 

• 

before each material change

• 

at least once a week

• 

several times a week, depending on the material and the degree of  contamination.

In this manner, the safe functioning of the spray gun is maintained.

1.  Dismantle the gun as described in 

5.1/ 5.2 Replacing the material nozzle and 

needle

.

2.  Clean the air head and the material nozzle with a brush and the cleaning agent.

3.  Clean all other components and the gun body with a cloth and the cleaning 

agent.

4.  Apply a thin layer of grease to the following parts:

• 

Material needle

• 

Needle spring

• 

All sliding parts and bearing points

• 

Grease the movable inside parts at least once a week.

• 

The springs should always be coated with a thin grease film.

Use WALTHER PILOT gun grease and a brush for this purpose. The spray gun must 

subsequently be reassembled in reverse order.

Troubleshooting and fault correction

Fault

Cause

Remedy

Gun drips

Component A

Material needle or nozzle dirty
Material needle or nozzle 

damaged
Needle spring (item 9) not in 

order, possibly broken
Material needle does not agree 

with nozzle size
Adjusting screw (item 10) tur-

ned too far back

Clean 
Replace, according to 

5 Con-verting 

/ repairing the spray gun

Remove material needle and 

replace spring
Make sure diameters are the same
Slightly turn in the adjusting screw 

(clockwise)

Gun is dripping 

(Component B)

Component B is damaged
Component B is leaky

Replace
Replace

Pulsating or 

unsteady spray jet

Level in material tank too low 

Material nozzle is loose or 

damaged

Refill material (see operating 

instructions of system manufacturer)
Tighten

Gun keeps blowing 

in off-position  

Valve spring (Item 7) or Valve 

shaft (Item 6) damaged

Replace

8  

Disposal

Waste spraying media and waste material from cleaning and servicing must be       

disposed of in accordance with all applicable local and national regulations.

Summary of Contents for PILOT 2K Bonding

Page 1: ...Betriebsanleitung Operating Instructions PILOT 2K Bonding Zweikomponenten Spritzpistole Two component spray Gun...

Page 2: ...3 2 PILOT 2K Bonding Stand Juni 2019 23 25 1 3 2 22 5 13 4 3 1 2 15 16 10 21 22 14 9 8 7 6 11 12 17 18 19 20 Seite 4 17 Page 18 31 24 1 2 3 4 14 7 5 8 9 10 13 6 11 12 B Komponente komplett 24...

Page 3: ...gigen grundlegenden Sicherheits und Gesundheitsanforderungen entspricht Bei einer nicht mit uns abgestimmten nderung an dem Ger t oder bei einer unsachgem en Verwendung verliert diese Erkl rung ihre G...

Page 4: ...Schlauch 9 cm 1 V1181505090 1 V1181505090 PILOT 2K Bonding Breitstrahl PILOT 2K Bonding Rundstrahl V 11 820 xx xx3 V 11 821 0x xx3 Pos Bezeichnung Stck Artikelnummer Stck Artikelnummer 24 B Komponente...

Page 5: ...eitung spritz barer wasserl slicher nicht brennbarer Zweikomponenten Medien Da s mtliche materialf hrende Teile aus Edelstahl rostfrei gefertigt sind eignet sich das Modell PILOT 2K Bonding zum Auftra...

Page 6: ...mitteln Insbesondere aggressive und tzende Materialien k nnen gesundheitliche Sch den verursachen Die partikelf hrende Abluft ist vom Arbeitsbereich und Betriebspersonal fernzu halten Tragen Sie denno...

Page 7: ...10 regeln Die Materialmenge wird durch Linksdrehen Ausschrauben erh ht durch Rechtsdrehen Einschrauben verringert Materialdruck regulieren Den Materialdruck k nnen Sie nur an der Pumpe oder am Druckbe...

Page 8: ...l Pos 16 heraus 5 8 M ngel eines Spritzbildes beheben Die folgende Tabelle zeigt Ihnen mit welchen Einstellungen Sie das Spritzbild beein flussen k nnen Spritzbildprobe Abweichung erforderliche Einste...

Page 9: ...urchmesser achten Stellschraube etwas Einschrauben Rechtsdrehen Pistole tropft B Komponente B Komponente besch digt B Komponente undicht austauschen austauschen Sto weiser oder flatternder Spritzstrah...

Page 10: ...t with the description below corresponds to the relevant based safety and health requirements In the event of changes to the device not agreed on with us or if used improperly this declaration becomes...

Page 11: ...02 2 2325502 23 Hose 9 cm 1 V1181505090 1 V1181505090 PILOT 2K Bonding Wide Jet PILOT 2K Bonding Round Jet V 11 820 0x xx3 V 11 821 0x xx3 Item Description Qty Article No Qty Article No 24 Component B...

Page 12: ...data must be absolutely complied with and may not be exceeded Overloading the device must be ruled out If any particularities are noted during operation the device must be shut down imme diately and...

Page 13: ...particular aggressive and caustic materials can cause damage to health Particle carrying discharged air must be kept away from the working area and operating personnel However respiratory protection a...

Page 14: ...turning the adjusting screw item 10 in or out The material volume is increased by turning it to the left unscrewing and reduced by turning it to the right screwing down Regulating the material pressur...

Page 15: ...table shows the settings you can use to change the spray pattern Spray pattern test Fault Required adjustment Spray pattern is split in the centre setting a wider spray pattern Spray pattern is too t...

Page 16: ...rush and the cleaning agent 3 Clean all other components and the gun body with a cloth and the cleaning agent 4 Apply a thin layer of grease to the following parts Material needle Needle spring All sl...

Page 17: ...Hand Held Spray Guns Automatic Spray Guns Low Pressure Spray Guns System HVLP Material Pressure Tanks Nonpressurized Tanks Agitator Systems Airless Equipment and Transfer Pumps Material Circulation Sy...

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