WALTHER PILOT PILOT 2K Bonding Operating Instructions Manual Download Page 10

19

18

Table of contents

Explosion drawing 

 2

Declaration of conformity 

19

Listing of Replacement Parts 20

1 General 

23

1.1 

Model identification 

23

1.2 

Intended use 

23

1.3 

Unintended use 

23

Technical description 

24

Safety instructions 

24

3.1 

Identification of safety instructions 

24

3.2 

General safety instructions 

24

Connecting supply lines and Operation 

25

4.1 

Generating a spray pattern test 

26

4.2 

Changing the spray pattern 

26

Converting / repairing the spray gun 26

5.1 

Replacing the material nozzle and air cap 27

5.2 

Replacing the material needle (component A) 27

5.3 

Replacing a leaking needle seal (component A) 27

5.4 

Replacing the component B 28

5.5 

Replacing the material nozzle (component B) 

28

5.6 

Replacing the material needle (component B) 

28

5.7 

Replacing a leaking needle seal (component B) 

28

5.8  

Correcting flaws of spray pattern  29

Cleaning  

29

Troubleshooting and fault correction 

30

8 Disposal 

30

Technical data 

31

EC/ EU Declaration of conformity

We, the device manufacturer, declare at our sole responsibility that the product with the 

description below corresponds to the relevant based safety and health requirements. In 

the event of changes to the device not agreed on with us or if used improperly this 

declaration becomes invalid.

Manufacturer

Walther Spritz- und Lackiersysteme GmbH

Kärntner Str. 18 - 30 

D - 42327 Wuppertal

Phone:  +49(0)202 / 787 - 0

Fax: 

+49(0)202 / 787 - 2217

www.walther-pilot.de • email: [email protected]

Type designation

Two-component hand spray gun

PILOT 2K Bonding 

Wide jet

 

V 11 820 0x xx3

Round jet

 

V 11 821 0x xx3

Purpose of use 

Processing of sprayable materials

Applied standards and directives

EC Machinery Directive 2006/42/EC

EN ISO 12100:2011-03

DIN EN 1127-1:2011-10

Authorized to compile the technical documentation:

Nico Kowalski, WALTHER Spritz- und Lackiersysteme GmbH, Kärntner Str. 18 - 30

D- 42327 Wuppertal

Special notes:

The product is intended to be installed in another device. Commissioning is prohibited 

until conformity of the end product with Directive 2006/42/EC has been verified.

Wuppertal June 28th, 2019

Name: Torsten Bröker

Position in the company: Head of Design and Development

This declaration does not represent a promise of properties according to product liability. The safety instructions 

of the product documentation must be observed.

p.p.

Summary of Contents for PILOT 2K Bonding

Page 1: ...Betriebsanleitung Operating Instructions PILOT 2K Bonding Zweikomponenten Spritzpistole Two component spray Gun...

Page 2: ...3 2 PILOT 2K Bonding Stand Juni 2019 23 25 1 3 2 22 5 13 4 3 1 2 15 16 10 21 22 14 9 8 7 6 11 12 17 18 19 20 Seite 4 17 Page 18 31 24 1 2 3 4 14 7 5 8 9 10 13 6 11 12 B Komponente komplett 24...

Page 3: ...gigen grundlegenden Sicherheits und Gesundheitsanforderungen entspricht Bei einer nicht mit uns abgestimmten nderung an dem Ger t oder bei einer unsachgem en Verwendung verliert diese Erkl rung ihre G...

Page 4: ...Schlauch 9 cm 1 V1181505090 1 V1181505090 PILOT 2K Bonding Breitstrahl PILOT 2K Bonding Rundstrahl V 11 820 xx xx3 V 11 821 0x xx3 Pos Bezeichnung Stck Artikelnummer Stck Artikelnummer 24 B Komponente...

Page 5: ...eitung spritz barer wasserl slicher nicht brennbarer Zweikomponenten Medien Da s mtliche materialf hrende Teile aus Edelstahl rostfrei gefertigt sind eignet sich das Modell PILOT 2K Bonding zum Auftra...

Page 6: ...mitteln Insbesondere aggressive und tzende Materialien k nnen gesundheitliche Sch den verursachen Die partikelf hrende Abluft ist vom Arbeitsbereich und Betriebspersonal fernzu halten Tragen Sie denno...

Page 7: ...10 regeln Die Materialmenge wird durch Linksdrehen Ausschrauben erh ht durch Rechtsdrehen Einschrauben verringert Materialdruck regulieren Den Materialdruck k nnen Sie nur an der Pumpe oder am Druckbe...

Page 8: ...l Pos 16 heraus 5 8 M ngel eines Spritzbildes beheben Die folgende Tabelle zeigt Ihnen mit welchen Einstellungen Sie das Spritzbild beein flussen k nnen Spritzbildprobe Abweichung erforderliche Einste...

Page 9: ...urchmesser achten Stellschraube etwas Einschrauben Rechtsdrehen Pistole tropft B Komponente B Komponente besch digt B Komponente undicht austauschen austauschen Sto weiser oder flatternder Spritzstrah...

Page 10: ...t with the description below corresponds to the relevant based safety and health requirements In the event of changes to the device not agreed on with us or if used improperly this declaration becomes...

Page 11: ...02 2 2325502 23 Hose 9 cm 1 V1181505090 1 V1181505090 PILOT 2K Bonding Wide Jet PILOT 2K Bonding Round Jet V 11 820 0x xx3 V 11 821 0x xx3 Item Description Qty Article No Qty Article No 24 Component B...

Page 12: ...data must be absolutely complied with and may not be exceeded Overloading the device must be ruled out If any particularities are noted during operation the device must be shut down imme diately and...

Page 13: ...particular aggressive and caustic materials can cause damage to health Particle carrying discharged air must be kept away from the working area and operating personnel However respiratory protection a...

Page 14: ...turning the adjusting screw item 10 in or out The material volume is increased by turning it to the left unscrewing and reduced by turning it to the right screwing down Regulating the material pressur...

Page 15: ...table shows the settings you can use to change the spray pattern Spray pattern test Fault Required adjustment Spray pattern is split in the centre setting a wider spray pattern Spray pattern is too t...

Page 16: ...rush and the cleaning agent 3 Clean all other components and the gun body with a cloth and the cleaning agent 4 Apply a thin layer of grease to the following parts Material needle Needle spring All sl...

Page 17: ...Hand Held Spray Guns Automatic Spray Guns Low Pressure Spray Guns System HVLP Material Pressure Tanks Nonpressurized Tanks Agitator Systems Airless Equipment and Transfer Pumps Material Circulation Sy...

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