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17 

5.2 Conductivity 

Menu 

 

The conductivity menu provides the following settings: Calibration, Self Test, Unit selection, and 
sampling mode setup. Additional settings are also discussed below. Refer to figure 8, Conductivity 
Menu Chrt. 

 

Calibrate 

To Calibrate the conductivity, use either a hand held meter, or a standard solution, and adjust the controller to 
match. Once Calibrate is entered, the unit continuously displays conductivity readings. Press an arrow key to change 
the value displayed to match the hand held meter or the buffer solution. You must press 

ENTER

 to activate the new 

calibration. You must press the 

EXIT

 key to exit calibration. The Bleed output is unaffected until the calibration 

menu is exited, so if it was ON when you entered calibration it will stay on until you exit.  If you are using 
intermittent sampling, the bleed valve will open automatically when you enter the calibrate menu.

 

Self Test 

Press 

ENTER

 to begin self test. Press any key to stop. Self Test internally simulates a conductivity sensor and 

should always give the reading 1000 µS/cm  ±100 

μ

S/cm.  If it does not, there is a problem with the electronics and 

the unit should be serviced.  If the self-test is in the expected range, and there is a problem calibrating, then the 
sensor or its wiring is at fault. 

Units 

You may choose to display conductivity in µS/cm or in ppm. Press 

ENTER

 and then use the Up and Down arrows 

to change the units. If you change the units, you will be warned to check your settings. This is important. Set points 
are not automatically translated from µS/cm to ppm. If you change the units you will need to change your 
Blowdown settings. 

ppm   C.F. 

This is the ppm Conversion Factor (or multiplier). This is typically 0.666 but can be changed to accommodate 
various requirements. 

Press enter  to choose Continuous sampling or one of the types of Intermittent sampling. A 'C' at the end of the 
display means that sampling is continuous, an 'I' indicates Intermittent sampling, a “T” indicates Intermittent 
Sampling with Timed Blowdown, and a “P” indicated Intermittent Sampling with Time Proportional Blowdown. 

Continuous 

Continuous sampling installations allow the conductivity to be monitored continuously.   If the conductivity rises 
above the set point, a valve is opened to drop the conductivity. No additional menus related to this blowdown mode 
are found in the Conductivity menu.

 

Sample 

Mode  C / I 

Intermittent 

 

Intermittent sampling installations read the conductivity at set intervals for a given sample duration.  If the 
conductivity is above the set point, the valve that controls the sampling will stay open until the conductivity falls 
below the set point.  If the time the valve stays open goes beyond the sample duration, the controller will display 

Extend

 on the top status line, as well as the amount of time extended.  A limit on this amount of time may be 

imposed; see Figure 10 Blowdown Menu. 

In intermittent sampling mode, once the set point conductivity has been reached, and the valve is closed, the 
conductivity will be re-checked after a programmable Hold Time with the valve still closed.  If it is still below set 
point, the interval between samples will begin.  If the conductivity with the valve closed is greater than the set point, 
this indicates that flashing may have caused the blowdown to stop prematurely.  In this case, the sampling duration 
will begin again.  This cycle will repeat until the conductivity is below the set point when the valve is closed. 
 

If any type of Intermittent sampling is chosen, the following settings will become available: 

Interval 

This sets the amount of time between samples. This is set in Hours:Minutes and can be set between 5 minutes and 
24 hours.

 

Duration 

This is the length of each sample. This is set in Minutes:Seconds and can be set from 10 seconds to 59 minutes: 59 
seconds.. 

Hold Time 

This is the amount of time that the sample will be trapped with the blowdown valve closed. The Hold Time should 
be set for the minimum amount of time required for the trapped sample to reach boiler pressure and rise to its 
maximum conductivity value. This is set in Minutes:Seconds and can be set from 1 second to 99 minutes: 59 
seconds.  

If the sample mode is 

Intermittent with Timed Blowdown

, then the sampling sequence is a little different. The 

controller will open the blowdown valve at the programmed Interval, for the programmed sample Duration. At the 
end of the sample duration time, the blowdown valve will close, and the sample will be trapped for the Hold Time.  

If the conductivity of trapped sample is greater than the set point, then blowdown valve will open for the amount of 
time programmed below: 

Summary of Contents for WBL400 Series

Page 1: ...WBL400 410 Controllers WBL400 410 Series Boiler Controller Instruction Manual Walchem Corporation Five Boynton Road Hopping Brook Park Holliston MA 01746 USA TEL 508 429 1110 FAX 508 429 7433 WEB www...

Page 2: ...onics and 12 months for mechanical parts and electrodes from date of delivery from the factory or authorized distributor under normal use and service and otherwise when such equipment is used in accor...

Page 3: ...13 4 3 Keypad 14 4 4 Access Code 14 4 5 Startup 14 4 6 Shut Down 14 5 0 OPERATION 15 5 1 Main Menu 15 5 2 Conductivity Menu 17 5 3 Temperature Menu 19 5 4 Blowdown Menu 20 5 5 Feed Menu 22 5 6 Time M...

Page 4: ...industrial type with on off control outputs Timed sample or continuous modes may be selected An optional isolated 4 20 mA output that is proportional to the conductivity reading is available for all...

Page 5: ...his group must not exceed 6A Two relays for WBL400 models six relays for WBL410 models 4 20 mA optional Internally powered Fully isolated 600 Ohm max resistive load Resolution 001 of span Accuracy 1 o...

Page 6: ...mit Mode B 1 minute 99 min 59 sec Percent of Time Mode C 0 1 99 Feed Cycle Time Mode C 10 minutes 59 min 59 sec Time per Contact Mode D 1 second 59 min 59 sec Contacts by Mode D 1 contact 100 contacts...

Page 7: ...ller as possible to a maximum distance of 250 ft Less than 25 ft is recommended The cable MUST be shielded from background electrical noise The standard cable length is 10 feet Should you require long...

Page 8: ...Hour Blowdown Rate Steam Production Concentration Ratio 1 Example 3450 10 1 383 33 lbs hr 4 Determine if Continuous or Intermittent Sampling is Required Use intermittent sampling when the boiler oper...

Page 9: ...s Orifices 0 2000 4000 6000 8000 10000 12000 14000 16000 18000 10 20 30 40 50 60 70 80 90 100 200 300 Pressure PSI Lbs hr 1 8 inch dia 3 16 inch dia 1 4 inch dia 5 16 inch dia Flow Control Valve Maxim...

Page 10: ...ONDUCTIVITY ELECTRODE Cross 2 ft minimum 1 to 3 ft maximum 10 ft max with minimal valves elbows unions To Drain Skimmer Blowdown Line 3 4 Min up to Electrode Full Port Block Valve Manual Blowdown Norm...

Page 11: ...er contactor input the 4 20 mA output or a remote flow switch it is advisable to use stranded shielded twisted pair wire between 22 26 AWG Shield should be terminated at the controller ground stud see...

Page 12: ...SWITCH OPTIONAL FLOW METER OPTIONAL 4 20mA OPTIONAL SPARES Figure 2a WBL400 Conduit Wiring POWER AUX1 BLOWDOWN PLUG CONDUCTIVITY ELECTRODE FLOW SWITCH OPTIONAL FLOW METER OPTIONAL 4 20mA OPTIONAL SPAR...

Page 13: ...TR 2 IN IN FLOW SW 1 IN IN IN 5V BLK RED COND T T BLEED N C FEED N O N C N O L2 L2 L1 L2 N Hall Effect Flow Meter G R E E N W H I T E GROUND STUD SHIELD L1 L2 N G R N 1 2 0 V G R N Y E L 2 4 0 V WHT 1...

Page 14: ...O N C N O PUMP BLEED N C FEED N O N C N O L2 L2 L1 L2 N GROUND STUD BLK 120V BRN 240V WHT 120V BLU 240V GRN 120V GRN YEL 240V IF MOTORIZED BALL VALVE BLK 120 BRN 240V W HT 120V BLU 240V G R N 1 2 0 V...

Page 15: ...O N C AUX 1 N C AUX 3 N O N C N O N O ALARM N C N O GROUND STUD WHT 120V BLU 240V GRN 120V GRN YEL 240V GRN 120V GRN YEL 240V IF MOTORIZED BALL VALVE BLK 120V BRN 240V BLK 120V BRN 240V Chart Recorder...

Page 16: ...sents the set point For each 1 rise above the set point a vertical bar appears to the right of the S For each 1 drop below the set point a vertical bar appears to the left of the S There are small bre...

Page 17: ...it see Section 5 9 for operation With the access code enabled any user can view parameter settings but not change them Note that this provides protection only against casual tampering Use a lock on t...

Page 18: ...unit is still controlling 5 1 Main Menu The exact configuration of your WBL controller determines which menus are available as you scroll through the settings Certain menus are only available if you...

Page 19: ...RR COND ERR NO FLOW WAITING SAMPLE HOLDING BLODWN TIMEOUT BLOWDOWN FEED TIMEOUT FEED NORMAL 1000 s 77 F 4 20 mA 9 32 mA 1000 s 77 F Access Code DIS 4 20mA menu appears only if option card is installed...

Page 20: ...above the set point a valve is opened to drop the conductivity No additional menus related to this blowdown mode are found in the Conductivity menu Sample Mode C I Intermittent Intermittent sampling...

Page 21: ...us below to determine the blowdown time Prop Band This is the conductivity value above the set point at which the maximum blowdown time will occur This may be set for any value between 1 and 10 000 S...

Page 22: ...arrow key to change the value displayed to match the thermometer You must press ENTER to activate the new calibration You must press the EXIT key to exit calibration Man Temp This menu appears only i...

Page 23: ...ty reading is greater than 1500 but does not turn OFF until the conductivity drops below 1300 This setting is not used when intermittent Sampling has been selected Time Limit This menu allows you to s...

Page 24: ...djust arrows Press Enter when modification is complete to return to Blodwn Menu Level ENTER EXIT Operation NEXT PREV BloDwn Sample BloDwn Timeout Legend Appears only if limit timer has expired BloDwn...

Page 25: ...eel input has a programmable K Factor to work with a large variety of Hall Effect square wave not sine wave flow meters The Feed menu will be indicated on the display by one of the following The A ind...

Page 26: ...nes the pump on time once a given volume of water has passed through the paddlewheel sensor The volume required to initiate feed is set below Vol to Init This setting determines the volume of makeup w...

Page 27: ...ut at Hand menu Menu choices that appear when Feed as of Time mode is selected Menu choices that appear when Feed based on water contactor input is selected NEXT PREV ENTER EXIT ENTER EXIT Legend Oper...

Page 28: ...screens ENTER EXIT ENTER EXIT Output Mode FEED Output Mode ALARM Aux NO FLOW A Aux TIMEOUT A Aux LO ALRM A Aux HI ALRM A Alarm A Menu and Submenus appear only when AUX A output is configured for use...

Page 29: ...ws Time Mon 10 20 Set Time Press ENTER to set the Time Use the arrow keys to adjust the day and time and then press ENTER to store or EXIT to discard 2000 S 68 F Time Sat 12 15 Time Sat 12 15 Set Cloc...

Page 30: ...e LOW ALARM will activate If the set point is 1000 and the Low setting is 20 then the Low alarm will activate at 800 Alarm High This is the above the blowdown set point that the HIGH ALARM will activa...

Page 31: ...4 mA output from the controller Set 20mA Pt This conductivity setting will correspond to a 20mA output from the controller Calibrate This will provide fixed 4mA and fixed 20mA outputs to allow you to...

Page 32: ...Indicates that the access code is disabled No access code is required to change any setting Access Code REQ Indicates that the access code is required to alter settings Access Code OK Indicates that t...

Page 33: ...ists of time stamps of when power was lost when it was returned and the cause of the reset Current or Backup Datalog Place a USB flash drive with at least 10 MB capacity into the USB port on the front...

Page 34: ...alog Transfer Success Next Prev Datalog Copy Reset Log Next Prev ENTER EXIT ENTER EXIT ENTER EXIT Datalog Transfer Success Datalog Transfer Success Possible Status Screens Transfer Success Transfer Fa...

Page 35: ...panel of the controller Press the Enter key to import the configuration file from the stick to the controller The file name must have an ini extension in its name The controller will display the prog...

Page 36: ...le was successfully imported from the USB disk the controller will display Transfer Success The controller will automatically reboot and come up with the new software installed If the software upgrade...

Page 37: ...aned less often Cleaning Procedure The electrode can normally be cleaned using a cloth toothbrush cotton swab or paper towel and a mild detergent Occasionally an electrode may become coated with vario...

Page 38: ...will display an L at the left end of the bar graph The controller will continue to check the conductivity and feed inhibitor as programmed Possible Cause Correction Action Sensor disconnected Reconnec...

Page 39: ...ce of wire If no flow message disappears then switch or cable may be faulty Insufficient pressure drop through sample stream Check piping CAL FAIL The controller allows a maximum of 50 correction to t...

Page 40: ...Figure 3 Make sure that the correct colors go to the correct terminals and that the connections are tight Restore power and see if the conductivity is back to normal If not replace the electrode 8 0 S...

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