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Notes about this Documentation

7

787-2861 Electronic Circuit Breaker

Manual

Version 1.3.1

Pos: 13.4 /All e Seri en ( Allgemei ne Module)/Ü berschriften/Ebene 2/Symbol e - Ü berschrift 2 @ 13\mod_1351068042408_21.docx @ 105270 @ 2 @ 1

1.3

Symbols

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Personal Injury!

Indicates a high-risk, imminently hazardous situation which, if not avoided, will

result in death or serious injury.

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Personal Injury Caused by Electric Current!

Indicates a high-risk, imminently hazardous situation which, if not avoided, will

result in death or serious injury.

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Personal Injury!

Indicates a moderate-risk, potentially hazardous situation which, if not avoided,

could result in death or serious injury.

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Personal Injury!

Indicates a low-risk, potentially hazardous situation which, if not avoided, may

result in minor or moderate injury.

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Damage to Property!

Indicates a potentially hazardous situation which, if not avoided, may result in

damage to property.

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Damage to Property Caused by Electrostatic Discharge (ESD)!

Indicates a potentially hazardous situation which, if not avoided, may result in

damage to property.

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Important Note!

Indicates a potential malfunction which, if not avoided, however, will not result in

damage to property.

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Summary of Contents for 787-2861 Series

Page 1: ... mod_1486477502910_0 docx 405388 1 Manual 787 2861 xxxx xxxx Electronic Circuit Breaker 24 VDC 0 5 8 A Version 1 3 1 Pos 3 Alle Serien Allgemeine M odul e Rechtliches Allgemei nes Impressum für Standardhandbücher allg Angaben Anschriften Telefonnummer n und E Mail Adressen 3 mod_1219151118203_21 docx 21060 1 ...

Page 2: ...ery conceivable measure has been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always appreciate any information or suggestions for improving the documentation E Mail documentation wago com We wish to point out that the software and hardware terms as well as the trademarks of companies used and or mentioned in the present manua...

Page 3: ...Advice Precautions 12 3 Device Description 15 3 1 View 17 3 2 Connectors 18 3 3 Display Elements 19 3 4 Operating Elements 20 3 5 Technical Data 21 3 6 Approvals 24 3 7 Standards and Guidelines 25 4 Function Description 26 4 1 Tripping Characteristics 26 4 2 Undervoltage and Overvoltage Detection 28 4 3 Activating Capacitive Loads 29 4 4 ON delay 29 4 5 Control Input S1 30 4 6 Signal Output S2 31 ...

Page 4: ...4 Table of Contents 787 2861 Electronic Circuit Breaker Manual Version 1 3 1 List of Tables 45 Ende der Liste für Textmar ke Verzeichnis_vor ne ...

Page 5: ... 0020 23 mod_1436271316353_21 docx 185476 1 Table 1 Versions Item No Version Description 787 2861 0050 0000 Electronic Circuit Breaker 24 VDC 0 5 A 787 2861 0100 0000 Electronic Circuit Breaker 24 VDC 1 A 787 2861 0200 0000 Electronic Circuit Breaker 24 VDC 2 A 787 2861 0400 0000 Electronic Circuit Breaker 24 VDC 4 A 787 2861 0600 0000 Electronic Circuit Breaker 24 VDC 6 A 787 2861 0800 0000 Elect...

Page 6: ...6 Notes about this Documentation 787 2861 Electronic Circuit Breaker Manual Version 1 3 1 Pos 13 3 Dokumentation allgemei n Glieder ungselemente Seitenwechsel 3 mod_1221108045078_0 docx 21810 1 ...

Page 7: ...erien Allgemei ne Module Sicherheits und sonstige Hi nweise Vorsicht Vorsicht _War nung vor Personenschäden allgemein_ Erläuterung 13 mod_1343310028762_21 docx 101038 1 Personal Injury Indicates a low risk potentially hazardous situation which if not avoided may result in minor or moderate injury Pos 13 5 5 All e Serien Allgemei ne Module Sicherheits und sonstige Hi nweise Achtung Achtung _War nun...

Page 8: ...it Breaker Manual Version 1 3 1 Additional Information Refers to additional information which is not an integral part of this documentation e g the Internet Pos 13 6 Dokumentation allgemei n Glieder ungselemente Seitenwechsel 3 mod_1221108045078_0 docx 21810 1 ...

Page 9: ...entions Pos 13 10 Alle Serien Allgemeine M odul e Rechtliches Allgemeines Schriftkonventi onen 3 mod_1221059521437_21 docx 21714 1 Table 3 Font Conventions Font Type Indicates italic Names of paths and data files are marked in italic type e g C Program Files WAGO Software Menu Menu items are marked in bold letters e g Save A greater than sign between two names means the selection of a menu item fr...

Page 10: ...xistence of such rights cannot be excluded Pos 16 4 Serie 787 EPSITRON Wichtige Erläuterungen Personalqualifi kati on 787 xxxx 11 mod_1317113061338_21 docx 79692 3 1 2 1 2 Personnel Qualifications All sequences implemented on 787 Series devices may only be carried out by electrical specialists with sufficient knowledge in automation The specialists must be familiar with the current norms and guide...

Page 11: ...on requirements These modules contain no parts that can be serviced or repaired by the user The following actions will result in the exclusion of liability on the part of WAGO Kontakttechnik GmbH Co KG Repairs Changes to the hardware or software that are not described in the operating instructions Improper use of the components Further details are given in the contractual agreements Please send yo...

Page 12: ...Installation only in appropriate housings cabinets or in electrical operation rooms Always install devices of the 787 Series in enclosures cabinets or electrical equipment rooms which can be closed and locked Ensure that access to this equipment these rooms is possible only by authorized specialists with the appropriate key or tools Pos 16 14 Serie 787 EPSITR ON Wichtige Erläuterungen Sicherheits ...

Page 13: ...stige Hinweise Achtung Achtung Geräte vor kriechenden und isoli erenden Stoffen schützen 6 mod_1260181036216_21 docx 46747 1 Protect the components against materials having seeping and insulating properties The components are not resistant to materials having seeping and insulating properties such as aerosols silicones and triglycerides found in some hand creams If you cannot exclude that such mat...

Page 14: ...dung vermei den DIN EN 61340 5 1 3 6 mod_1260181364729_21 docx 46759 1 Avoid electrostatic discharge The devices are equipped with electronic components that may be destroyed by electrostatic discharge when touched Please observe the safety precautions against electrostatic discharge per DIN EN 61340 5 1 3 When handling the devices please ensure that environmental factors personnel work space and ...

Page 15: ...chluss und Ü berlast 23 mod_1436342179935_21 docx 185687 1 In the event of a short circuit or overloading the individual channel is de energized after a defined trip time Pos 19 4 Serie 787 EPSITRON Ger ätebeschrei bung Beschr eibung Anwendung Hinweise Hinweis Ther mische Entspannung abwarten 787 16xx 12 mod_1342431732847_21 docx 100298 1 Wait for temperature to return to normal If a channel has b...

Page 16: ...he electronic circuit breaker manually from the push and slide switch or via a corresponding signal at the control input The load circuit is closed the current flows Switched OFF The user has deactivated the electronic circuit breaker manually from the push and slide switch or via a corresponding signal at the control input The load circuit is open the current flow is interrupted Tripped The elect...

Page 17: ... 1 Connections see section Connections 2 3 4 5 6 7 8 a 787 2861 0xx0 0000 Transparent cover with labeling area and color coding stripes The LEDs d and e and the push and slide switch see Operating Elements are located under the transparent cover 787 2861 0108 0020 Transparent cover with labeling area The LEDs d and e and the push and slide switch see Operating Elements are located under the transp...

Page 18: ...e power supply Pos 25 2 Serie 787 EPSITRON Wichtige Erläuterungen Sicher heits und sonstige Hi nweise Achtung Achtung Fr eischwingende Leiterenden durch eine g eeignete Zugentl astung abfangen ohne Federl eiste 23 mod_1435643960160_21 docx 184791 1 Use strain relief Electronic contacts can be damaged by high vibration levels or shock impacts Provide appropriate strain relief means to attach and ca...

Page 19: ... the current operating status of the channel see Section General Operating Statuses Configuration LED The LED indicates the respective configuration status see Section Configuration 787 2861 0108 0020 only 787 2861 0xx0 0000 Non adjustable configuration The configuration of the 787 2861 0xx0 0000 electronic circuit breaker is non adjustable and cannot be changed The configuration LED indicates onl...

Page 20: ...ew in this connection The push and slide switch has the following basic functions Table 9 Basic Functions of the Push and Slide Switch Push and slide switch LED indication Description Press During operation Switch channel ON and OFF In case of error Reset channel Slide up towards the configuration LED Configuration LED During operation Set current value is displayed once Slide down towards the sta...

Page 21: ...is tripped trip threshold 18 VDC 20 4 VDC with simultaneous overcurrent at the channel A possible undervoltage is permitted for ca 10 ms Maximum continuous current for the device Corresponds to the nominal current of the device used 0 5 A 1 A 2 A 3 A 4 A 5 A 6 A 7 A 8 A Overvoltage protection 33 V suppressor diode at the input Zero signal current for open circuit operation at 24 V 12 5 mA Power di...

Page 22: ...alling below 20 4 VDC Pos 34 3 Serie 857 JUMPFLEX Technische D aten Angaben zur Verdrahtung Verdr ahtungsangaben x857 xxxx 787 xxxx VS 15 mod_1366780961428_21 docx 117736 1 Table 12 Wiring Connection technology Push in CAGE CLAMP Solid s 2 0 08 mm 2 5 mm AWG 28 14 Fine stranded f st 2 0 34 mm 2 5 mm AWG 22 14 Strip length 9 mm 10 mm 0 37 in 2 The conductor may reach a temperature of up to 90 C Use...

Page 23: ... 5 A 4 A 5 A 6 A 7 A 8 A Control cabinet series connected 25 C 70 C 25 C 60 C 25 C 35 C Control cabinet 6 mm distance to the adjacent module 25 C 70 C 25 C 70 C 25 C 65 C Horizontally mounted series connected 25 C 70 C 25 C 50 C Horizontally mounted 6 mm distance to the adjacent module 25 C 70 C 25 C 60 C 25 C 35 C Horizontal mounting position The device is mounted upright on the horizontal DIN ra...

Page 24: ... Lus U L61010 2 201 25 mod_1456305700986_0 docx 202311 1 Ordinary Locations UL61010 2 201 Pos 37 5 Dokumentation allgemei n Glieder ungselemente Leerabsatz 2Z 3 mod_1224662755687_0 docx 24460 1 Pos 37 6 Serie 787 EPSITRON Ger ätebeschrei bung Zulassungen Zul i n Vor b Elektr Schutzschal ter 787 xxxx Allgemei n 23 mod_1436252058540_21 docx 185378 1 The following approvals are in preparation for the...

Page 25: ... Module N or men und Richtli nien Sicherheitsnormen Sicherheit EN 61010 2 201 25 mod_1457434743439_21 docx 203625 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 2 201 Particular requirements for control equipment IEC 61010 2 201 Pos 40 4 All e Seri en Allgemei ne Module N or men und Richtli nien Sicherheitsnormen Sicherheit DIN EN 61000 6 2 18 mod_13...

Page 26: ...s 43 Serie 787 EPSITRON Funkti onsbeschrei bung Ausl ösekennlinien 787 2861 23 mod_1436253576227_21 docx 185398 2 1 4 1 Tripping Characteristics The electronic circuit breaker verifies that the output current is greater than the nominal current setting As soon as the output current exceeds this nominal current the channel is switched off The trip time depends on the magnitude of the overcurrent Th...

Page 27: ...tronic Circuit Breaker Manual Version 1 3 1 Figure 4 Trip Characteristics with Trip Characteristic of a Circuit Breaker Characteristic B Pos 44 D okumentation allgemei n Glieder ungselemente Seitenwechsel 3 mod_1221108045078_0 docx 21810 1 ...

Page 28: ...stream load If the voltage returns to the nominal range the channel is switched on again automatically and the LED lights up green Table 15 Undervoltage and Overvoltage Detection Output status Response of the device at Response of the device at voltage recover after Undervoltage Overvoltage Undervoltage Overvoltage Status 1 Channel switched on Status 8 Channel tripped Undervoltage Status 9 Channel...

Page 29: ...s well as the properties of the load to be supplied Pos 48 Serie 787 EPSITRON Funkti onsbeschrei bung Zuschaltverzögerung 787 2861 23 mod_1436258965078_21 docx 185427 2 1 4 4 ON delay The channel is activated time delayed as soon as a minimum input voltage is present This requires that the channel was ON before switching off the input voltage Behavior upon restoration of the input voltage The circ...

Page 30: ...le Handbuch 29 mod_1488876086731_21 docx 411294 1 Table 16 Control Input S1 Signal Duration Status Previous Status Signal 1 Reset channel 300 ms 1500 ms Status 1 2 or 3 depending on load current Channel switched ON Status 6 or 7 Channel tripped Signal 2 Switch channel ON 2000 ms 4000 ms Status 1 2 or 3 depending on load current Channel switched ON Status 4 Channel switched OFF Signal 3 Switch chan...

Page 31: ...gnal output is short circuit proof and has a common potential with the power supply ground If the electronic circuit breaker is triggered the signal output signals this by a low signal 0 V The signal outputs of up to 30 devices can be connected in parallel and serve as a common signal With the 787 2861 0108 0020 electronic circuit breaker the behavior of the signal output can be modified For more ...

Page 32: ...d current 90 nominal current Green flashing 1 Hz 24 V 24 V 0 V 0 V 0 V 0 V 24 V Status 3 Channel switched ON Load current 100 nominal current Green flashing 5 Hz 24 V 0 V 0 V 0 V 0 V 0 V 24 V Tripped Status 5 Channel tripped Wait for temperature to return to normal Red flashing 1 Hz 0 V 0 V 0 V 0 V 0 V 24 V 0 V Status 6 Channel tripped Temperature returned to normal Channel can be switched ON agai...

Page 33: ...vironmental factors personnel work space and packaging are properly grounded Pos 56 2 Serie 787 EPSITRON M ontier en Montage D emontage 787 2861 23 mod_1436253250604_21 docx 185382 233 1 5 1 DIN 35 Rail The device is designed for mounting on a DIN 35 rail 5 1 1 Mounting on DIN Rail Install the device as per EN 60715 by snapping it onto the DIN rail see figure Mounting Figure 5 Mounting 1 Place the...

Page 34: ...l Figure 6 Removal 1 To remove see figure Removal pull down the snap in mounting foot c 1 Use a screwdriver or an operating tool for this 2 Tilt the device forward 2 and unhook it from the DIN rail Pos 57 D okumentation allgemei n Glieder ungselemente Seitenwechsel 3 mod_1221108045078_0 docx 21810 1 ...

Page 35: ...ons can be damaged or electric arcing can be caused by wiring the device under tension Only wire the electrical connections when the device is disconnected from the power supply Pos 60 All e Seri en Allgemei ne Module Ü berschriften Ebene 2 Anschlussbeispi el Ü berschrift 2 4 mod_1242621672468_21 docx 33293 2 1 6 1 Connection Example Pos 61 Serie 787 EPSITRON Anschließen Anschlussbeispi ele Anschl...

Page 36: ...tting is described in section Configuration 787 2861 0108 0020 only The resulting behavior for signal output S2 is described in section Signal Output S2 Table Signal Output S2 Indicators 787 2861 0108 0020 column External Relay Control WAGO offers the following relays for both versions Table 18 Relay Item Number Description 857 304 Socket with a miniature switching relay for TS 35 788 304 Socket w...

Page 37: ...een Load Circuit and Input Potentials Figure 9 Connection Example 2 787 2861 0108 0020 In this version two relays ensure that the load circuit is galvanically isolated from the input potentials if the device has tripped Pos 64 D okumentation allgemei n Glieder ungselemente Seitenwechsel 3 mod_1221108045078_0 docx 21810 1 ...

Page 38: ...e device is powered by a push in type jumper bar two load circuits can be connected to the device directly VOUT GND Additional terminal blocks can be omitted Observe the following note if you would like to common potentials with relays Connected relay Only common equal potentials Damage to the device may occur if different potentials are commoned If you use the 857 304 relay the potentials must on...

Page 39: ...tronic circuit breakers Bridging the power supply The maximum supply current per connection point is 20 A A current of 40 A can be distributed to multiple electronic circuit breakers if the potential is supplied and bridged via two connection points in parallel Bridging signal output S2 The signal outputs of up to 30 devices can be bridged and serve as a common signal Figure 10 Push in type jumper...

Page 40: ...guration status Figure 11 Status Diagram Table 19 Flash Codes for Configuration via Push and Slide Switch Flash code x Current level Signal output S2 Config LED flashing Status LED illuminated orange turquoise violet 1 1 A Triggered 2 2 A Current flow monitoring 3 3 A Early warning 90 4 4 A Early warning 80 5 5 A Early warning 70 6 6 A Option External relay control 7 7 A Triggered and switched OFF...

Page 41: ...s 6 Channel tripped Temperature returned to normal Channel can be switched ON again 6 Yellow flashing 0 V Status 4 Signal 1 Status 1 Status 7 Channel tripped Undervoltage with simultaneous overcurrent Blue flashing 1 Hz 0 V Status 4 Signal 1 Status 1 Status 8 Channel tripped Undervoltage Blue flickering 1 Hz 0 V Status 9 Channel tripped Overvoltage Red flickering 1 Hz 0 V Status 10 Device error wi...

Page 42: ...42 Diagnostics 787 2861 Electronic Circuit Breaker Manual Version 1 3 1 Figure 12 General Operating Statuses ...

Page 43: ...Diagnostics 43 787 2861 Electronic Circuit Breaker Manual Version 1 3 1 Ende der Liste für Textmar ke Inhalt_mitte ...

Page 44: ...ip Characteristic of a Circuit Breaker Characteristic B 27 Figure 5 Mounting 33 Figure 6 Removal 34 Figure 7 Connection Example 787 2861 0xx0 0000 35 Figure 8 Connection Example 1 787 2861 0108 0020 36 Figure 9 Connection Example 2 787 2861 0108 0020 37 Figure 10 Push in type jumper bars 39 Figure 11 Status Diagram 40 Figure 12 General Operating Statuses 42 Pos 75 D okumentation allgemei n Glieder...

Page 45: ...re 19 Table 9 Basic Functions of the Push and Slide Switch 20 Table 10 Device 21 Table 11 Electrical Data 21 Table 12 Wiring 22 Table 13 Ambient Conditions 22 Table 14 Mounting Positions and Ambient Temperatures 23 Table 15 Undervoltage and Overvoltage Detection 28 Table 16 Control Input S1 30 Table 17 Signal Output S2 Indicators 787 2861 0108 0020 32 Table 18 Relay 36 Table 19 Flash Codes for Con...

Page 46: ...mente CI 2017 28 mod_1486477503580_21 docx 405394 1 WAGO Kontakttechnik GmbH Co KG Postfach 2880 D 32385 Minden Hansastraße 27 D 32423 Minden Phone 49 571 887 0 Fax 49 571 887 844169 E Mail info wago com Internet www wago com Ende der Liste für Textmar ke Ei nband_hinten ...

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