64
TwinControl
.
OPERATING MANUAL
EDITION 04/2010
PART NO. DOC393831
8.1
FAULTS AND APPROPRIATE SOLUTIONS
Software version: B3.30 and C3.30
Code Cause
Description of faults
Troubleshooting
Off
No authorisation
Unauthorised input
Enable authorisation
11
Shortage of the B
component
Too little B component in the
mixture
- Increase air pressure for B pump or
reduce for A
- Increase travel of timing valve in B
material
12
B Excess
Too much B component in the
mixture
- Reduce air pressure for B pump
- Decrease travel of timing valve in B
material
15
Pot life
The pot life is over
- Flush or continue operation
16
Compressed air
supply
Compressed air supply less than
0.4 MPa; 4 bar; 58 psi
- Increase compressed air supply
17
External release
The external release is not present - Actived external release
18
Flushing problem
Flush program is non-operational
- Compressed air for A and B material
pump open
- Open gun, check the gun fl ush box
20
Sensor A down
Stroke sensor A cable breakage
or sensor signal lost (sensor is in
lower idle position)
- Switch A pump to circulation and
pass lower reversal point
- Check plug connection sensor A
21
Sensor B down
Stroke sensor B cable breakage
or sensor signal lost (sensor is in
lower idle position)
- Switch B pump to circulation and
pass lower reversal point
- Check plug connection sensor B
24
Initialisation Sensor A Initialisation error Stroke sensor A
Switch off unit and turn back on
25
Initialisation Sensor B
Initialisation error Stroke sensor B
Switch off unit and turn back on
26
Reverse points
Sensor A
Stroke sensor A
Problem stroke point
Set greater tolerance limit for reversal
point A and calibrate A
27
Reverse points
Sensor B
Stroke sensor B
Problem stroke point
Set greater tolerance limit for reversal
point B and calibrate B
30
Downward speed A
Pump A sags in downward stroke
Check material supply
31
Downward speed B
Pump B sags in downward stroke
Check material supply
32
Upward speed A
Pump A sags in upward stroke
Check material supply
33
Upward speed B
Pump B sags in upward stroke
Check material supply
40
Alarm Password
The software is not enabled
Enter software password
Wagner AG password
(only possible on PC)
41
Wrongly adjusted air
pressure
Turbine speed to low
Adjust air pressure
(Wagner technician)
42
Wrongly adjusted air
pressure
Turbine speed to high
Adjust air pressure
(Wagner technician)
61
Warning Leakage A
up
The A colour stage has a slight
leak in the upward stroke
Schedule an inspection of the A colour
stage
62
Warning Leakage A
down
The A colour stage has a slight
leak in the downward stroke
Schedule an inspection of the A colour
stage