Wacker Neuson DPU 100 Operator'S Manual Download Page 1

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Operator’s manual

Vibratory plate

Test machine

DPU

Model

DPU

Document

5100008833

Issue

May 2015

Version

Language

Summary of Contents for DPU 100

Page 1: ...Operator s manual Vibratory plate Test machine DPU Model DPU Document 5100008833 Issue May 2015 Version 01 Language en...

Page 2: ...001 fm 2 Manufacturer Wacker Neuson Produktion GmbH Co KG Preussenstrasse 41 80809 Munich www wackerneuson com Tel 49 0 89 354 02 0 Fax 49 0 89 354 02 390 Translation of the original operator s manual...

Page 3: ...and coolants 11 3 11 General safety instructions starter batteries 11 3 12 Maintenance 11 3 13 Personal protection equipment 12 3 14 Safety equipment 12 3 15 Behavior in dangerous situations 13 4 Safe...

Page 4: ...ng units 53 10 3 Troubleshooting chart remote control 54 10 4 Troubleshooting table display 55 10 5 Perform jump start with donor starter battery 58 11 Disposal 60 11 1 Disposal of batteries 60 12 Acc...

Page 5: ...e with the information in this operator s manual It will reward your attention by providing you with a trouble free operation and high availability Defective machine parts must be replaced immediately...

Page 6: ...machines manufactured up to the time of printing Wacker Neuson reserves the right to change this information The manufacturer shall immediately include any changes or additions in this manual 2 5 Tar...

Page 7: ...e parts and accessories Improper handling Structural modifications of any kind Failure to comply with the General Terms and Conditions T Cs 2 9 Product identification of the machine Data of the namepl...

Page 8: ...and warranty of the manufacturer are no longer applicable The following cases are considered structural changes Opening the machine and the permanent removal of components Installing spare parts that...

Page 9: ...azard In the case of unforeseen residual risks immediately stop the machine and inform your supervisor He she will make further decisions and initiate all steps necessary to eliminate the risk If requ...

Page 10: ...osed spaces Pay maximum attention near drops or slopes Risk of crashing The operator must not leave the machine while it is in operation Do not leave the machine unattended Risk of injury Delimit spac...

Page 11: ...or spilled fuel lubricants and coolants in accordance with the applicable provisions for environmental protection If fuel lubricants and coolants escape from the machine immediately cease operation an...

Page 12: ...ersonal injury when handling this machine personal protective equipment must be worn when working on or around this machine Pictogram Significance Description Wear safety shoes Safety shoes provide pr...

Page 13: ...m a receiving unit When the operator leaves the receiving area a maximum of 20 meters from the machine Interruption of the clear line of sight between the remote control and receiving units of the mac...

Page 14: ...alth hazards Ear protection Read operator s manual 2 Falling machines can cause serious injury Only lift machine at the central lifting point with certified lifting gear and tackle safety load hook Do...

Page 15: ...g the protective hood do not grab between the machine and the protective hood Item Label Description 1 US Machines To prevent interference of the infrared transmission and possible machine malfunction...

Page 16: ...he front To start the drive motor automatically the glow plugs are preheated The speed of the drive motor is controlled via a lifting magnet The machine is switched off via an electrically controlled...

Page 17: ...roximity area of the operator it will cease all vibration and movement Once the operator leaves the proximity area the machine is once again able to receive commands If the operator is laterally close...

Page 18: ...the rear protective hood and is within the operator s line of sight The display which consists of eight light adjusting LEDs displays the relative compaction progress by successively lighting up When...

Page 19: ...guish between the front and rear of the machine the receiving units have different colors Eyelet for padlock The rear protective hood features a lug for attaching a padlock The machine is thus protect...

Page 20: ...This is done by turning the star knob In addition by pushing down on the star knob the center pole can be brought into the lower position e g to be able to travel through low passages If the center po...

Page 21: ...w as long as the glow plugs of the engine are preheated during starting The control lamp for preheating goes out when preheating is completed Control lamp for air cleaner The control lamp for the air...

Page 22: ...t temperature of the engine Hydraulic oil temperature Engine speed Software version SW version Switch test IR transfer Configuration menu In the configuration menu on the display the following machine...

Page 23: ...hly compacted or hard surfaces Spot compaction button The spot vibration button must remain pressed so that the machine compresses on the spot Carrying strap The carrying strap is used to hang the rem...

Page 24: ...n flashes green when the remote control is switched on The control lamp for operation flashes red when the charge situation of the battery is low The control lamp for operation lights up red when the...

Page 25: ...g through crushing Only use suitable and tested lifting gear and tackle safety load hooks of sufficient lifting capacity Only lift the machine from the central lifting point Reliably secure the machi...

Page 26: ...3 Carefully load machine into or onto a stable means of transport 4 After loading the machine lash down the machine to prevent it from rolling off slipping or tipping over Attach tie down lugs to the...

Page 27: ...service Ensure that loose packing material has been removed from the machine Ensure that there are no loose items under the protective hood e g gloves or tools Check fuel level Check engine oil level...

Page 28: ...the remote control 4 Place charging cable in the bracket 5 Screw screwed nose cap on the connection socket of the remote control 6 Remove the remote control from the bracket Item Designation Item Desi...

Page 29: ...controlled machinery locational information WARNING Danger of tipping There is a serious risk of injury from slipping or tipping over of the machine Near edges at least 2 3 of the machine must be on a...

Page 30: ...or others Operate the machine from behind and maintain a minimum safety distance of at least 2 meters Ensure that no other individuals are in the proximity area or working area of the machine Operator...

Page 31: ...achieved 3 Once all of the digits of the activation PIN have been selected press the ON OFF switch of the machine NOTE PIN entry is deactivated by default If the machine should be secured by an activ...

Page 32: ...unit Operation control lamp flashes green when the remote control is switched on 2 Hang the remote control with the carrying strap Item Designation Item Designation 1 Start button 2 Control lamp NOTE...

Page 33: ...is ready for operation 8 4 Operation In accordance with the intended purpose the operator should stand behind the machine Guide and steer machine using the control handle Control machine with remote c...

Page 34: ...itch up to increase the speed Slowly press the slow fast switch down to reduce the speed If the warning vibration control lamp lights up the maximum speed is set If the vibration control lamp lights u...

Page 35: ...ion When the receiving units flash yellow the machine is in slow mode Switching stand vibration on and off 1 Pressing and holding stand vibration button The machine compresses on the spot without movi...

Page 36: ...lashing all LEDs NOTE The brightness of the LED automatically adjusts to the light conditions of the working area NOTE It is possible to detect non compactable material if the spot is longer than one...

Page 37: ...f 8 5 3 Deactivate machine NOTE Compatec compaction display automatically switches itself off once the machine is turned off Item Designation Item Designation 1 Control lamp for operation 2 ON OFF swi...

Page 38: ...ne will immediately stop moving and vibration and will automatically deactivate itself To unlock turn the emergency shutdown switch to the left The machine can then be re activated Item Designation It...

Page 39: ...he battery is not possible the charging cable must not be disconnected from the remote control after charging Note that after a longer downtime service life of the machine the rechargeable battery cha...

Page 40: ...Insert the plug of the battery charger into the plug receptacle 4 Once the rechargeable battery is charged remove the plug from the socket 5 Remove rechargeable battery from the external battery char...

Page 41: ...ows the operating hours the synchronization of the transmission channel is complete 7 Unscrew the charging cable from the remote control 8 Place charging cable in the bracket 9 Screw screwed nose cap...

Page 42: ...ly press the black setting button until the desired area appears 3 To exit the error memory press the red ON OFF switch 8 8 Operation of the configuration menu The operation of the configuration menu...

Page 43: ...bs shall only be performed when the engine is switched off and the machine is decommissioned WARNING Fire and explosion hazard from fuel and fuel vapors Fuel and fuel vapors can ignite and cause serio...

Page 44: ...exciter oil level Check hydraulic oil level Check hydraulic hose lines Check hydraulic oil level on the center pole Check rubber buffer Check function of the proximity recognition sensor remote contr...

Page 45: ...every 4 years every 6 years Replace coolant Replace the hydraulic oil Replace the tooth belt pulley of the engine Replace the hydraulic hose lines Have this work done by the service of Wacker Neuson...

Page 46: ...stick 4 Wipe oil level dipstick with a dry lint free cloth 5 Fully reinsert oil level dipstick 6 Pull out oil level dipstick 7 Check whether the oil is between the lower and upper mark of the oil leve...

Page 47: ...with an impermeable foil 3 Place a sufficiently large collecting container under the oil filter 4 Unscrew and remove oil filter when unscrewing collect any leaking oil 5 Place collecting container un...

Page 48: ...n 7 Switch off engine 8 Check oil level and top up if necessary 9 4 5 Check clean replace air cleaner 1 Open rear protective hood Check air cleaner Check whether the clamps of the air cleaner are tigh...

Page 49: ...l Data chapter 3 Replace cover of the coolant reservoir and tighten Check the coolant level in the radiator 1 Remove dirt accumulation in the area of the radiator cover 2 Slowly unscrew the radiator c...

Page 50: ...of the oil drain opening for oil specification see Technical Data chapter 3 Replace screw plug of the oil drain opening along with a new seal ring and tighten torque setting of 100 Nm 4 Replace screw...

Page 51: ...on see Technical Data chapter 6 Replace cover of the hydraulic tank and tighten torque setting of 10 Nm make sure that the seal of the cover fits properly 9 4 9 Screwed connection For the vibratory pl...

Page 52: ...uel filter Air cleaner is dirty Clean or replace air cleaner Vibration will not start Electrical system defective Have the machine repaired Engine smokes and does not perform Air cleaner is dirty Repl...

Page 53: ...lear line of sight with the receiving unit Receiving units or remote control is dirty Clean remote control and receiving units Decoder receiver unit or electrical connection is defective Have the mach...

Page 54: ...rgeable battery After switching on the remote control the operation control lamp does not flash Rechargeable battery of the remote control is discharged Load or replace rechargeable battery of the rem...

Page 55: ...amp lights up red when the engine is running Error in the electric system Have the machine repaired Warm up control lamp lights up yellow Machine is in the startup process Wait until the engine starts...

Page 56: ...defective 6 Battery error Alternator charge controller battery or electrical connection is defective 7 Check air cleaner Air cleaner cartridge is dirty Replace air cleaner cartridge Electrical connect...

Page 57: ...o cool down Coolant level is too low Top up coolant Engine is overheated Allow the engine to cool down Cooling fins of the cooler are dirty Blow cooling fins with compressed air from the inside to the...

Page 58: ...level is too low 1 Deactivate machine 2 Top up motor oil Oil pressure switch or electrical connection is defective Have the machine repaired 27 Overload sensor error Overload sensor or electrical con...

Page 59: ...orm your Wacker Neuson contact person 6 Run engine for a few minutes Disconnect the jumper cable 7 Disconnect clamping tongs of the black jumper cable from the grounding point of the machine 8 Disconn...

Page 60: ...ardous waste legal obligation Of course after use batteries purchased from us may also be returned free of charge If you do not personally return the batteries to one of our offices please ensure adeq...

Page 61: ...d for long periods without interruption External battery charger The external battery charger charges the rechargeable battery when it cannot be charged via the charging cable of the machine The exter...

Page 62: ...833 833 Rated power kW 11 0 16 0 Nominal speed RPM 3 000 2 700 Coding possibilities Maximum range of remote control m Maximum transmission time of remote control h Recommended battery type Battery cha...

Page 63: ...entrifugal force kN 80 100 Vibrations Hz 56 4 59 6 RPM 3 380 3 580 Compaction performance m2 h Travel speed m min Reverse travel m min Gradeability Length center pole in working position mm 1 201 1 20...

Page 64: ...R 520 Storage temperature range C 20 to 50 20 to 50 Operating temperature range C 10 to 50 10 to 50 Sound pressure level At location of operation LpA dB A 87 87 Standard EN 500 4 Sound power level Lwa...

Page 65: ...capacity l 7 2 7 2 Oil specification SAE 10W40 SAE 10W40 Maximum oil filling l 1 6 2 4 Max performance kW 11 5 18 5 RPM RPM 3 600 3 600 Standard DIN ISO 3046 IFN Rated power kW 11 0 16 0 Nominal speed...

Page 66: ...3 Tank capacity l 7 2 7 2 Oil specification SAE 10W40 SAE 10W40 Maximum oil filling l 1 6 2 4 Max performance kW 11 5 18 5 RPM RPM 3 600 3 600 Standard DIN ISO 3046 IFN Rated power kW 9 6 13 3 Nomina...

Page 67: ...l systems information and warranty The Emission Control Warranty and associated information is valid only for the U S A its territories and Canada Emission control systems warranty statement See the e...

Page 68: ...s We hereby declare that this product complies with the requirements of the following guideline and standards 2006 42 EC 2000 14 EC 2005 88 EC Person responsible for technical documents Leo G schka Wa...

Page 69: ...eby declare that this product complies with the requirements of the following guideline and standards 2006 42 EC 2000 14 EC 2005 88 EC 2004 108 EC EN13309 2000 Person responsible for technical documen...

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