Wabtec Ricon K Series Service Manual Download

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MAINTENANCE

SEPTEMBER 2010

32DSKE02.B.1

S/K-SERIES EXPORT USE SERVICE MANUAL

LIFT TROUBLESHOOTING – ALARM WARNING INDICATOR

TABLE 3-3: LIFT OPERATION – ALARM WARNING INDICATOR

RSM0023500

tow

tion

loo

Level

rom

loo

round

Leve

Alarm Warning/

Indicator

Lift Operation

User Interface

PWR ON

Press

Stow

Press

Deploy

Press
Down

Press

Roll

Stop Lock

Enable

Enable Lift

System

Power Switch

Indicator and

Back Lighting

Light Up

Lift Start to

Move from

Stow Position
to Floor Level

Lift Start to

Move from

Floor Level to

Stow Postion

Lift Start to

Move Down to

Ground Level

Warning

Alarm

Enabled

Lift >3"

above

Ground

YES

Roll Stop

Lock Enable

Lift >3"

above

Ground

Lift Start to

Move to Floor

Level

YES

>50lb on

Platform

YES

Pressure

Sensor
Enable

“Clicking”

YES

Vehicle

Interlock

Enabled

Terminate

At Floor

Level

YES

Terminate

At Stow
Position

Terminate

YES

Warning

Alarm

Enabled

At Ground

Level

YES

Terminate

At Floor

Level

YES

At Floor

Level

Terminate

YES

END OF TABLE

Summary of Contents for Ricon K Series

Page 1: ...8 538 5 308 215 5 373 915 5 445 488 5 605 431 5 944 473 6 043 741 Australia Patent Nos 661127 697066 Canadian Patent Nos 1 245 603 2 129 821 2 168 761 German and U K EP0625896B1 Other U S and foreign patents pending S SERIES AND K SERIES EXPORT USE WHEELCHAIR AND STANDEE LIFT S Series K Series TM TM Print Home ...

Page 2: ...tructions and ref erence information which supports qualified technicians in the correct installation and maintenance of Ricon products Qualified service technicians have the training and knowledge to perform maintenance work properly and safely For the location of a qualified service technician in your area call Ricon Product Support at 1 800 322 2884 or visit our website at www riconcorp com Cus...

Page 3: ...List update to add item 7 4 12 4 13 Illustration update to add items 3 4 5 4 14 Parts List update to add items 2 2A 3 3A 4 4A 5 5A 4 18 Illustration update to add items 21 22 4 19 Parts List update to add items 21 22 4 20 Illustration update to add items 24 25 26 4 21 Parts List update to add items 24 25 26 4 22 Illustration update to add items 22 23 4 23 Parts List update to add items 22 23 END O...

Page 4: ... 4 CONTROL PENDANT 2 10 5 INSTALLATION OF INTERLOCK DEVICE 2 11 C FINAL ADJUSTMENTS 2 12 1 LIMIT SWITCH ADJUSTMENT 2 12 2 PLATFORM TILT ADJUSTMENT 2 14 3 SPLIT PLATFORM TIE ROD ASSEMBLY INSTALLATION AND ADJUSTMENT 2 14 4 K SERIES PLATFORM FOLDING LINKAGE ADJUSTMENT 2 15 5 K SERIES OUTER ROLLSTOP BARRIER ADJUSTMENT 2 16 6 PLATFORM PRESSURE SWITCH CHECK AND ADJUSTMENT 2 16 7 EMERGENCY RELEASE CABLE ...

Page 5: ...NTENTS SEPTEMBER 2010 32DSKE02 B 1 S K SERIES EXPORT USE SERVICE MANUAL F ELECTRICAL WIRING DIAGRAM 3 11 1 DIAGRAM LEGENDS 3 11 2 WIRING DIAGRAM 3 14 IV PARTS DIAGRAMS AND LISTS 4 1 Appendix Lift Specifications 4 29 ...

Page 6: ...contain an electro hydraulic pump with a built in manual back up pump and an emergency release If the lift loses power it can be raised or lowered manually Trained personnel operate the lift by using a control pendant The control pendant is used to unfold the platform out from the vehicle deploy The passenger boards the non skid platform and an operator lowers the platform to the ground After the ...

Page 7: ...authorized Vapor Ricon Europe dealer or qualified service technician at least once every six months or sooner if necessary Any required maintenance should be performed at that time WARNING THIS PRODUCT HAS BEEN DESIGNED AND MANUFACTURED TO EXACT SPECIFICATIONS MODIFICATION OF THIS PRODUCT IN ANY RESPECT CAN BE DANGEROUS This warranty is void if The product has been installed or maintained by someo...

Page 8: ... be attended Always administer first aid or seek medical attention immediately Protective eyeshields and appropriate clothing should be worn at all times To avoid injury always exercise caution when operating and be certain that hands feet legs and clothing are not in the path of product movement Batteries contain acid that can burn If acid comes in contact with skin flush affected area with water...

Page 9: ...throughout this manual are illustrated in Figure 1 1 and defined in the Table 1 1 Refer to Chapter IV Parts Diagrams and Lists for more details 1 18 5 9 4 21 20 6 11 12 10 3 11 19 2 17 17 SEE DETAIL A 14 DETAIL A DETAIL B REAR VIEW CONTROL PENDANT 16 15 8 7 SEE DETAIL B RSM0018102 13 FIGURE 1 1 S SERIES EXPORT USE WHEELCHAIR LIFT MAJOR COMPONENTS ...

Page 10: ...prevents wheelchair from inadvertently rolling off of platform during platform movement 11 Handrail left and right Provides handhold for standing passenger 12 Handrail light Option left and right Directs light onto platform surface 13 Remote Switch Remote controlled UP and DOWN switch 14 Hydraulic cylinder left and right Telescoping single acting cylinders convert hydraulic pres sure into platform...

Page 11: ...out this manual are illustrated in Figure 1 2 and defined in Table 1 2 Refer to the parts dia grams and lists in Chapter IV for more details DETAIL A 16 15 SEE DETAIL B DETAIL B REAR VIEW CONTROL PENDANT 1 23 5 9 4 20 14 22 6 12 13 11 3 10 21 8 7 2 19 18 17 SEE DETAIL A RSM0018202 FIGURE 1 2 K SERIES EXPORT USE WHEELCHAIR LIFT MAJOR COMPONENTS ...

Page 12: ...wheelchair from inadvertently rolling off of platform during platform movement 12 Handrail left and right Provides handhold for standing passenger 13 Remote Switch Remote controlled UP and DOWN switch 14 Hydraulic cylinder left and right Telescoping single acting cylinders convert hydraulic pres sure into platform lifting and folding force 15 Hydraulic power unit Contains hydraulic pump driven by ...

Page 13: ...1 8 INTRODUCTION SEPTEMBER 2010 32DSKE02 B 1 S K SERIES EXPORT USE SERVICE MANUAL This page intentionally left blank ...

Page 14: ...ini mum high grade plywood sub floor However this additional installation height may not be acceptable in cases where overhead clearance is limited Refer to Figure 2 1 NOTE Check for proper travel clearance through doorway a With doors fully open place position lift in vehicle doorway as close as possible to door with lift s baseplate assembly parallel to side of vehicle b Allow a distance of 19mm...

Page 15: ...d or bowed baseplate which can cause platform to move erratically RSM0004800 CORRECT BOWED UP TIGHTEN HERE LOOSE N HERE TIGHTEN HERE LOOSE N HERE BOWED DOWN FIGURE 2 2 VAN CLAMPING BAR ARRANGEMENT Refer to Figure 2 3 On van installations clamping bars are used to help evenly distribute floor loading and should only be cut if needed to clear a subframe member A subframe member must be used to suppo...

Page 16: ... THIS PROCEDURE MUST NOT BE ATTEMPTED BY ONE PERSON d Refer to Figure 2 5 With doors fully open position lift in vehicle doorway so that back of lift is supported by vehicle floor and front of lift is supported by both bracket assemblies RSM0004200 BRACKET ASSEMBLY LIFT FRONT VEHICLE FLOOR LIFT REAR FIGURE 2 5 BRACKET ASSEMBLY e Fasten Baseplate to vehicle floor NOTE If Ricon power door operators ...

Page 17: ...tion RSM0004300 FIGURE 2 6 VAN BASEPLATE HOLES 3 Refer to Figure 2 7 Match and align top holes of stepwell brackets 6 7 8 and 9 with baseplate holes 6 7 8 and 9 Mark lower stepwell bracket holes 10 11 12 and 13 onto vehicle step 4 Remove five carriage bolts installed in step 2 Carefully push lift into vehicle interior 5 Drill 6mm 1 4 in dia holes through marked locations 10 11 12 and 13 RSM0004400...

Page 18: ...d on plywood Shims although best avoided may be used if required 6 Make certain that holes 14 and 15 on the front of each bracket assembly are drilled through and 8mm 5 16 in bolts are inserted to lock position of bracket assemblies 5 LIFT INSTALLATION INTO BUSES Refer to Figure 2 8 Clamping bars are used on most bus installations to help distribute floor loading and should only be cut if needed t...

Page 19: ...from 1 to 6 2 to 7 etc and secure lift to vehicle floor with 9mm 3 8 in washers lock washers and hex nuts 3 Use care when tightening carriage screws to prevent baseplate warpage If baseplate assembly warps vertical arms will not be parallel Make corrections by shimming at appropriate locations To help pre vent warping torque the eight carriage bolts to 40 N m 28 ft lbs in the following sequence 3 ...

Page 20: ... wiring GROUND STRAP ROUTED BEHIND MOTOR RSM0020302 30 AMP CIRCUIT BREAKER 8 AMP CIRCUIT BREAKER MAIN POWER HARNESS CONNECTED TO TOP OF PUMP MOTOR MAIN POWER HARNESS CONNECTED TO 12V SOLENOID PUMP ASSEMBLY CHASSIS 37mm 1 45 in W BUSBAR X2 GROUND STRAP CONNECTED TO VEHICLE CHASSIS 12V SOLENOID X2 MINI FIT CONNECTORS POSITIVE CONNECTION BLOCK 4 AWG POWER CABLE SHORT CABLE NOT TO EXCEED 305mm 12 in C...

Page 21: ...er cable can be connected Drill hole where the installed pump cover will cover it RSM0020401 12V SOLENOID A 48mm 1 88 in A 19mm 75 in DIAMETER FOR FLOOR METAL B 762mm 30 in PLATFORM WIDTH 32mm 1 25 in 25mm 1 in DIAMETER FOR OTHER MATERIAL 813mm 32 in PLATFORM WIDTH 57mm 2 25 in B POSITIVE CONNECTION BLOCK 37mm 1 45 in W BUS BAR MINI FIT CONNECTION PLATE FIGURE 2 11 POWER CABLE ACCESS HOLE b Instal...

Page 22: ...TO BATTERY MAIN POWER CABLE CONNECTION TO TOP OF PUMP MOTOR MAIN POWER CABLE CONNECTION TO 12V SOLENOID FIGURE 2 12 CABLE ROUTING f Connect 305mm 12 in cable with ring terminals from positive battery terminal to main circuit breaker terminal 3 GROUND CONNECTIONS a Refer to Figure 2 13 Locate 4GA ground cable that is pre installed then install ground cable to vehicle chassis Avoid pinch points exha...

Page 23: ... 100 amps d 24 VDC Systems 1 Ricon recommends that a dedicated ground cable be used in 24 VDC installations A 4GA cable or heavier must be used 2 Refer to Figure 2 10 The ground cable is connected from the negative stud on pump motor to the negative battery terminal 4 CONTROL PENDANT a Refer to Figure 2 14 Remove pump cover to gain access to chassis assembly then insert six pin connec tor with cor...

Page 24: ...icon is not aware of all available interlock products For this reason it is very important that interlock products be properly installed so that they do not interfere with safe operation or create any other hazards NOTE A 30 amp circuit breaker is located within the lift as a circuit protection device The circuit interface used by the installer must be capable of carrying an additional 30 amps of ...

Page 25: ...orm then repeat this step e Cycle platform to UP position f When in UP position platform should stop short of vehicle floor level If not turn UP CUTOFF ADJUSTMENT SCREW an additional 2 3 turns counterclockwise CCW push screw forward cycle plat form DOWN then UP then repeat this step g Cycle platform to STOW then DEPLOY h Push and hold control pendant DEPLOY switch Slowly turn DEPLOY CUTOFF ADJUSTM...

Page 26: ... actuator so that it barely trips fold cutoff switch Pump runs continuously Rotate actuator CW Test lift Pump should cutoff when lift is folded tight Up cutoff adjustment screw Lift stops low Adjust screw CW Adjust up cutoff switch so that lift stops just before first knuckle actuator saddle or roller touches underside of lower parallel arm Saddle or roller should be about 3mm 1 8 in from lower pa...

Page 27: ...sured at initial point of rollstop full deployment NOTE Adjust setscrews on both sides of platform simultaneously and evenly to ensure proper leveling of platform RSM0003400 SET SCREW S SERIES TYPE PLATFORM FIGURE 2 17 S K SERIES PLATFORM SET SCREWS c Repeat steps a and b as required to achieve proper rollstop operation 3 SPLIT PLATFORM TIE ROD ASSEMBLY INSTALLATION AND ADJUSTMENT CAUTION Stowing ...

Page 28: ... several times to ensure both platform panels join correctly Readjust if necessary and then tighten lock nuts against ball joints to secure adjustment 4 K SERIES PLATFORM FOLDING LINKAGE ADJUSTMENT For K Series with split platforms the front portion of the platform is connected to the rear portion with a hinge The front portion is folded with linkages located at the right and left sides of the pla...

Page 29: ... that are attached to the vertical arms on a K Series lift a Fully stow the platform and check to see if there is movement of the outer rollstop barrier If there is suffi cient movement deploy the platform to floor level b Refer to Figures 2 21 Turn the screws to loosen the folding bracket Slightly move the bracket down to add pre load on the platform link assembly FIGURE 2 21 PLATFORM FOLDING BRA...

Page 30: ... 6 inches from rear edge of platform mesh as shown in Figure 2 23 FIGURE 2 23 23 KG 50 LBS WEIGHT PLACEMENT ON PLATFORM b Place a 152mm 6 in x 152mm 6 in x 305mm 12 in 23kg 50 lbs load on the rear center portion of platform then stow platform by pressing and holding the STOW switch c Refer to Figure 2 24 If an alternate weight is to be used the center of the weight must be 152mm 6 in from the rear...

Page 31: ... 1 8 of a turn counterclockwise CCW by hand to reduce the pressure NOTE Turn the hydraulic pressure switch enclosure clockwise CW to increase pressure and counterclockwise CCW to decrease pressure by hand h Stow platform and observe if the motor shuts off i If the motor does not shut off turn the hydraulic pressure switch enclosure 1 8 of a turn counterclockwise CCW by hand to reduce the pressure ...

Page 32: ...1 4 in CAUTION Do not add more tension to cable than is required Adding too much tension to cable will affect the operation of the manual release valve and cause the valve to remain in open position Manual release valve in open position will cause platform to deploy and lower to ground or can cause lift to not stow completely g Secure cable to required tension then re insert manual release threade...

Page 33: ...dri ven CAUTION Do not operate lift when test weight is on platform This load test is designed to test the lift mounting method not the lift capacity Remove test weight immediately after check Vehicle suspension will compress and vehicle will lean when test weight is placed on platform If weighted platform contacts ground remove weight raise platform and retest Any maintenance and adjustments perf...

Page 34: ...ns A LUBRICATION CAUTION Do not lubricate motor or other electrical components Lubrication of electrical components may create unintentional short circuits Lubrication should be performed at least every six months or sooner depending on usage Refer to Figure 3 1 and the following Maintenance Schedule Lubricate lift at points specified RSM0005202 DETAIL A 1 A B 2 1 1 DETAIL B 1 1 2 2 TORSION SPRING...

Page 35: ...vots Verify that link pins on arms are properly installed free from damage and locked in position Platform pivot points Verify that platform moves freely without binding and does not wobble Bridgeplate Verify that bridgeplate operates without binding during lift functions Verify that bridgeplate deploys fully when platform stops at floor level Verify bridgeplate rests flat against baseplate Front ...

Page 36: ... Abnormal Operation Obstruction in lifting frame Remove obstruction and check for any damage Backup pump manual release valve OPEN Turn manual release valve CLOCKWISE until slightly snug Hydraulic fluid may be low While platform is at GROUND LEVEL be certain that pump hydraulic fluid level is maintained at required FULL level Add only Texaco 01554 Aircraft Hydraulic Oil or equivalent U S mil spec ...

Page 37: ...ndicator and Back Lighting Light Up Lift Start to Move from Stow Position to Floor Level ON Lift Start to Move from Floor Level to Stow Postion ON ON Lift Start to Move Down to Ground Level Warning Alarm Enabled Lift 3 above Ground NO ON YES Roll Stop Lock Enable Lift 3 above Ground Lift Start to Move to Floor Level YES YES NO 50lb on Platform YES YES Pressure Sensor Enable Clicking YES Vehicle In...

Page 38: ...may cause continuous beeping Contact a Vapor Ricon authorized dealer or qualified service technician for repair NOTE Uneven ground may cause continuous beeping of audible safety alarm warning system and is utilized to in dicate caution to passenger and attendant before proceeding to board or exit wheelchair lift platform RSM0024300 ROLLSTOP CLOSED NO ALARM ROLLSTOP OPEN ALARM BEEPS SKI ACTUATOR OP...

Page 39: ...he left ver tical arm assembly using a hex screw bushing and washer e Route the cable around the IRS pulley mount block bushing 2 Verify that cable is routed between the bushing tab and the point where the cable makes contact with the bushing Install washer and hex nut over bushing and cable assembly f Continue to route the cable around grooved bearings 3 4 and 5 g Route the cable down the length ...

Page 40: ...RE 3 5 LIMIT SWITCH ACTUATION CHART 6 REAR SPRING REPLACEMENT NOTE A well maintained and lubricated parallel arm spring will prolong the life of the spring In the event that the spring will need to be replaced proceed with rear spring replacement a Deploy platform to ground level onto a pallet for support and to maintain the parallel arms at a 90 degree angle perpendicular to the rear of the platf...

Page 41: ...s possible to avoid personal injury and oil spillage when hydraulic components are dismantled b Fully open manual release valve NOTE Important for allowing easy removal insertion of ram into cylinder c Install hydraulic breather tube if available NOTE The hydraulic breather tube may help in avoiding oil overflow from filler neck when reinstalling ram An as sistant may be required to check oil leve...

Page 42: ...aler from shaft threads Blow clean Always blow piston threads clean even if no dirt is visible p Refer to Figure 3 11 Install new piston supplied in kit Apply medium strength thread lock blue on shaft threads and tighten securely q Refer to Figure 3 11 Reinsert shaft into cylinder Apply thin film of hydraulic fluid to seals before installing Use split cup tool to insert piston NOTE Be extra carefu...

Page 43: ...3 10 MAINTENANCE SEPTEMBER 2010 32DSKE02 B 1 S K SERIES EXPORT USE SERVICE MANUAL E HYDRAULIC CIRCUIT DIAGRAM RSM0005500 FIGURE 3 12 S K SERIES HYDRAULIC CIRCUIT ...

Page 44: ...the back Use these numbers and colors to identify all wires RSM0005600 PLUG P RECEPTACLE R FIGURE 3 13 MOLEX CONNECTORS c Diagram Labels TABLE 3 5 DIAGRAM LABELS Diagram Label Definition Command Description 12V 12 Volts Circuit current rating is also given DC Door Close Direct Command DO Door Open Direct Command DOE Door Open Enable From Door Open Cut off switch DWN Pump Down Used by OUT and DOWN ...

Page 45: ... EXPORT USE SERVICE MANUAL d Electrical Symbols Figure 3 14 shows standard symbols used in the electrical wiring diagram RSM0005700 FIGURE 3 14 DIAGRAM SYMBOLS e WIRING DIAGRAM Refer to Figures 3 15 1 and 3 15 2 for the S K Series Export Use wiring diagram ...

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Page 47: ...ESSURE SW 1 2 3 4 RED BLU BLK PIN 1 2 INTERLOCK MODULE BEHAVES LIKE A SWITCH BETWEEN PIN 1 2 PIN 3 GROUND INTERLOCK MODULE LIFT CONNECTOR RED 2 1 2 1 2 1 J15 3 2 1 1 2 3 4 5 6 PENDANT BLK VIO RED ORG WHT GRN GRN VIO BLK BRN RED HANDRAIL GRN WHT RED 2 1 2 1 2 1 YEL VIO RED GRN 1 1 2 1 1 2 J13 J9 J21 SWITCH T1 J1 J23 J24 J25 J26 J27 1 1 1 2 2 2 3 3 3 1 2 3 4 5 6 RSM0022700 FIGURE 3 15 1 S K SERIES E...

Page 48: ...ROUND PIN 4 DC DOOR CLOSED OUTPUT PIN 8 OUT DOOR OUT INPUT PIN 3 SDA OUTA DOOR OUT AND DEPOLY PIN 1 SOURCE MAIN PWR PIN 2 STOW SW OUTPUT PIN 3 UP SW OUTPUT PIN 4 DOWN SW OUTPUT PIN 5 GROUND SW OUTPUT PIN 6 DEPLOY SW OUTPUT PIN 2 DO DOOR OPEN INPUT PIN 1 DOE DOOR OPEN ENABLE OUTPUT REFER TO DOOR OPENER SERVICE MANUAL FOR MORE DETAILS ATTEMPT OUTPUT J16 J18 J2 B1 BUZZER 85 86 87 30 RED VIO BLK RELAY...

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Page 50: ...to the DECAL LOCATIONS AND PART NUMBERS figure in Chap ter II for decal part numbers NOTE Most kits contain a single part plus hardware Therefore you may need to order more than one kit if the part is used more than once on a major assembly S Series K Series LIFT MODEL AND KIT NUMBERS PRODUCT NUMBER K1200X01300610E S1231X01300610E first model in number sequence DOCUMENTATION KIT NUMBER 42095 SPARE...

Page 51: ...E 1 P lace w hee lcha ir in cen te r o f p la tfo rm fac ing ou tw a r d if poss ib le Lo ck Wh ee l ch a ir brake s STA N D E E S se e b e lo w 2 P r e ss UP bu tt on t o r a ise p la tf o rm t o v eh icle floo r leve l 3 R el ease w hee lcha ir b r akes and en t er veh ic le E XIT VE HI CL E 1 P lace w hee lcha ir in cen te r o f p la tfo rm fac ing ou tw a r d if poss ib le Lo ck Wh eel c ha ir...

Page 52: ...u s t read and f o ll o w oper a ting in stru c tion s in O w ner M anua l A dd i tiona l c op ie s o f O w ner M anua l are a v a ilab le f ro m R I C O N C O R PO RA T I O N 7 9 00 N ELS ON RD P ANO RAMA CITY C A 9 1402 80 0 3 2 2 28 8 4 o r 8 18 26 7 3000 2 D o no t exc eed ra ted load 3 P r i or t o us e in s pe c t w hee l cha ir lift for prope r f un c t ion requ ired m a in t enan c e or da...

Page 53: ...4 4 SPARE PARTS SEPTEMBER 2010 32DSKE02 B 1 S K SERIES EXPORT USE SERVICE MANUAL 1 2 RSM0017102 FIGURE 4 3 S K SERIES PENDANT ...

Page 54: ... MANUAL FIGURE 4 3 S K SERIES PENDANT FIG ITEM DESCRIPTION QTY CONFIG PART NO 1 PENDANT ASSY 29COIL CORD PUSH BUTTONS RED 1 42993 ATTACHING PARTS 2 SCREW PHP 1 4 20 TAP TITE BLK ZINC 1 37787 NOTE REF in QTY column is for Referenced Parts Only and are not sold as spare parts ...

Page 55: ...4 6 SPARE PARTS SEPTEMBER 2010 32DSKE02 B 1 S K SERIES EXPORT USE SERVICE MANUAL 5 6 R EF 1 2 13 3 4 8 9 10 11 12 14 RSM0017203 7 FIGURE 4 4 S K SERIES PUMP ASSY LEFT HAND SIDE PUMP SHOWN ...

Page 56: ... PARTS 4 RESERVOIR PUMP PLASTIC W DECAL PLUG 1 30938 5 KIT PRESSURE SWITCH 1 42050 6 KIT SPOOL VALVE W DCLR 12V 1 01176 7 VALVE ASSY POPPET DELTROL 12V 1 V2 SH 105 8 CLAMP RESERVOIR 1 V2 SH 109 9 SCREW FLANGED 5 16 18 X 75L ZINC 2 37703 10 HINGE PUMP MOUNTING 1 39907 ATTACHING PARTS 11 PIN CLEVIS 250 OD X 3 50 L 1 42323 12 CLIP HITCH PIN 3 1776 1 25547 13 HANDLE ASSY PUMP MANUAL OPERATION 1 V2 SH ...

Page 57: ...DSKE02 B 1 S K SERIES EXPORT USE SERVICE MANUAL 18 17 12 13 14 15 16 9 7 6 11 3 5 4 1 8 10 REF PISTON ASS Y HYDRAULIC OIL REFERENC E FOR REFERENC E FOR GLAND NU T ASSY WITH SEA LS 19 2 RSM0017302 FIGURE 4 5 S K SERIES HYDRAULIC SYSTEM ...

Page 58: ...TTING L MALE M5 BARB 2 V2 SH 16 9 SPRING TOP ARM 2 V2 SP 97 10 KIT PIN LINK ARM W HARDWARE 2 16679 11 KIT FLOW CONTROL FIXED RATE 50 GPM KIT OF 2 1 30968 12 TUBE POLY 6MM OD X 4MM ID 5 0 1 20229 13 HOSE ASSY HYD 74 X 1 4 JIC X 1 4 JIC 1 37716 14 HOSE ASSY HYD 36 X 1 4 JIC X 1 4 JIC 1 UV SH 013 15 HARNESS STOW LOC SOLENOID EXTENSION 1 37333 16 TUBE POLY 6MM OD X 4MM ID 8 0 1 20228 17 GROMMET CATERP...

Page 59: ...E02 B 1 S K SERIES EXPORT USE SERVICE MANUAL DETAIL A DETAIL B SEE DETAIL A 3 5 SEE DETAIL B 6 7 9 9 2 8 1 REF 4 12 13 11 10 17 20 18 18 19 21 22 23 24 25 RSM0017403 14 15 16 22 FIGURE 4 6 S K SERIES ELECTRICAL SYSTEM LH PUMP CHASSIS SHOWN ...

Page 60: ...D 1 265108 12 CIRCUIT BREAKER 30AMP WHITE 1 26510 13 NUT PANEL 7 16 28 UNEF 2 37779 14 RELAY 12V COIL 40A QUICK CONNECT 1 28 36 405 15 BRACKET PUMP CHASSIS 1 42986 16 SCREW 1 21953 17 KIT SWITCH ASSY POSITION INPUT 1 44236 18 KIT SWITCH BLOCK MICROSWITCH W HARDWARE 2 44237 19 SWITCH LIMIT UPPER LOWER MODIFIED 3 V2 ES 110 20 CAM POSITION INPUT 1 45200 21 ACTUATOR FOLD CUTOFF 1 V2 AC 089 22 SCREW PH...

Page 61: ...ETAIL A SEE DETAIL A 3 6 10 11 12 7 8 8 44 45 47 17 21 23 22 24 25 27 27 28 18 19 20 32 29 30 31 32 21 27 35 36 37 38 36 43 33 34 58 13 R E F 1 R E F R E F 14 R E F R E F 2 16 26 41 42 15 15 SEE DETAIL B DETAIL B 48 49 50 51 52 53 54 46 RSM0017502 FIGURE 4 7 1 S SERIES TRAVELING FRAME ...

Page 62: ...PARTS SEPTEMBER 2010 32DSKE02 B 1 S K SERIES EXPORT USE SERVICE MANUAL 58 REF 9 8 REF 6 44 4 5 55 56 56 7 1 REF 10 11 RSM0017602 12 45 SEE DETAIL A SEE DETAIL B 14 REF 13 REF FIGURE 4 7 2 K SERIES TRAVELING FRAME ...

Page 63: ...69S 7 SPACER 4 VT BU 42 8 HANDRAIL ASSY LH OFFSET SEE FIG 4 11 REF 42933 9 HANDRAIL ASSY RH OFFSET SEE FIG 4 11 REF 42936 ATTACHING PARTS 10 SCREW 5 16 X 3 8 SSS 2 28373 11 GROMMET 30ID X 1 25OD X 312 KIT OF 10 1 23391 12 NUT ESN 1 4 20 THIN SST BAG OF 10 1 13339 13 ARM ASSY PARALLEL LOWER SILVER REF S1231 VS AC 252S REF K1200 VS AC 252S 13A ARM ASSY PARALLEL LOWER SILVER REF S2005 VT AC 252S REF ...

Page 64: ... OXIDE BAG OF 10 1 19715 30 WASHER FLT 281 X 625 X 065 BAG OF 10 1 17504 31 NUT ESN 1 4 20 THIN SST 2 283096 32 KIT REPLACEMENT CABLE ASSY IRS 2 S1200 16093 2 K1200 16093 32A KIT REPLACEMENT CABLE ASSY IRS 2 CABLES PER KIT 1 S2005 16094 1 S2034 16094 1 K2003 16094 1 K2005 16094 33 CAP END UPPER PARALLEL ARM PLASTIC 2 V2 AC 89 34 RIVET POP 3 16 X 5 8 STL SD68BS BAG OF 10 1 34519 35 BLOCK SUPPORT LO...

Page 65: ...S2005 34893 1 K2005 34893 45 SHIM PVC SPACER 2 V2 BU 091 46 KIT PINCH PT SHIELD W HARDWARE RH 1 29178 47 KIT PINCH PT SHIELD W HARDWARE LH 1 29162 48 COVER STOWLOCK MODULAR 1 36588 49 SCREW PHP 1 4 20 TAP TITE BLK ZINC 1 37787 50 KIT SOLENOID ASSY 12V W CLIPSPRING 1 V2 ES 127 51 SPRING STO LOC RELEASE 1 V2 SP 093 52 ROLLPIN 1 8 X 1 1 4 1 31648 53 HOOK STOWLOCK 1 37707 54 SCREW PHP 10 24 X 1 2 TRS ...

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Page 67: ...2 B 1 S K SERIES EXPORT USE SERVICE MANUAL 1 2 3 4 R EF 6 8 9 11 12 13 14 15 10 16 17 R E F 11 12 7 5 DETAIL A SEE D E TA IL A 20 SEE D E TA IL A RSM0017702 NOTE S SERIES PLATFORM SHOWN 18 19 21 22 FIGURE 4 8 S SERIES SOLID PLATFORM ASSEMBLY ...

Page 68: ...CTUATOR 6 25 W HARDWARE 1 28775 9A KIT COLLAR ROLLSTOP ACTUATOR 8 25 W HARDWARE 1 28773 10 KIT FLANGE BEARING 1 ID BAG OF 10 1 19579 11 BLOCK GREY PLATFORM LEVEL ADJ 2 VT AH 142S 12 SCREW HSS 1 2 20 X 1 1 4 W NYLOK BAG OF 10 1 19704 13 KIT HINGE PLATFORM W HARDWARE 1 44212 14 SPRING BRIDGEPLATE 3 25463 15 ROLLSTOP WLDT INNER 32 YELLOW WRINKLE REF 32443 16 BLOCK BASE LATCH RATCHET 1 36576 17 KIT SP...

Page 69: ...SERIES EXPORT USE SERVICE MANUAL 1 2 3 R E F 4 5 6 7 8 9 10 11 11 12 13 15 16 17 14 18 18 19 20 R EF R E F DETAIL A 23 SEE D E TAIL A SEE D E TA IL A RSM0017802 NOTE S SERIES PLATFORM SHOWN 21 22 24 25 26 26 FIGURE 4 9 S SERIES SPLIT PLATFORM ASSEMBLY ...

Page 70: ...KIT HARDWARE ROLLSTOPS 1 110011 10 KIT FLANGE BEARING 1 ID BAG OF 10 1 19579 11 BLOCK GREY PLATFORM LEVEL ADJ 2 VT AH 142S 12 SCREW HSS 1 2 20 X 1 1 4 W NYLOK BAG OF 10 1 19704 13 KIT HINGE PLATFORM W HARDWARE 1 44212 14 SPRING BRIDGEPLATE 3 25463 15 ROLLSTOP WLDT INNER 30 PLATFORM REF 32463 16 BLOCK BASE LATCH RATCHET 1 36576 17 KIT SPACER BRIDGEPLATE 2 42038 18 KIT ATTACHMENT RODEND SILVER 2 442...

Page 71: ...DSKE02 B 1 S K SERIES EXPORT USE SERVICE MANUAL 19 20 R EF 2 3 4 R EF 5 6 7 8 1 9 10 10 11 12 13 14 15 16 18 17 DETAIL A 21 S EE DETAIL A SEE DETAIL A RSM0017902 NOTE K SERIES PLATFORM SHOWN 22 23 FIGURE 4 10 K SERIES PLATFORM ASSEMBLY ...

Page 72: ...ING 1 ID BAG OF 10 1 19579 10 BLOCK GREY PLATFORM LEVEL ADJ 2 VT AH 142S 11 SCREW HSS 1 2 20 X 1 1 4 W NYLOK 2 14403 12 KIT HINGE PLATFORM W HARDWARE 1 44212 13 SPRING BRIDGEPLATE 3 25463 14 ROLLSTOP WLDT INNER 30 PLATFORM REF K1200 32463 REF K2003 14A ROLLSTOP WLDT INNER 32 YELLOW WRINKLE REF K2005 32443 15 BLOCK BASE LATCH RATCHET 1 36576 16 KIT SPACER BRIDGEPLATE 2 42038 17 KIT LINK ASSY 44 LH ...

Page 73: ...4 24 SPARE PARTS SEPTEMBER 2010 32DSKE02 B 1 S K SERIES EXPORT USE SERVICE MANUAL 1 6 RSM0023400 5 5 2 FIGURE 4 11 1 S SERIES AND K SERIES HANDRAIL OPTION ...

Page 74: ...4 25 SPARE PARTS SEPTEMBER 2010 32DSKE02 B 1 S K SERIES EXPORT USE SERVICE MANUAL 3 4 5 6 7 7 6 RSM0018000 FIGURE 4 11 2 S SERIES AND K SERIES HANDRAIL OPTION ...

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Page 76: ... 181 1 K2005 V5 AC 181 1 S2005 V5 AC 181 2B HANDRAIL WLDT RH 1 K2010 44815 3 HANDRAIL ASSY LH OFFSET 1 K1200 42933 1 K2003 42933 1 K2005 42933 1 K2010 42933 1 S1200 42933 1 S1231 42933 1 S2005 42933 1 S2034 42933 3A HANDRAIL ASSY LH OFFSET CRUSHED 1 S2030 38363 4 HANDRAIL ASSY RH OFFSET 1 K1200 42936 1 K2003 42936 1 K2005 42936 1 K2010 42936 1 S1200 42936 1 S1231 42936 1 S2005 42936 1 S2034 42936 ...

Page 77: ...4 28 SPARE PARTS SEPTEMBER 2010 32DSKE02 B 1 S K SERIES EXPORT USE SERVICE MANUAL This page intentionally left blank ...

Page 78: ...G H Stationary frame width Height folded Installation depth folded Usable platform width Usable platform length Floor to ground travel Traveling frame width Clear entry width S1231 1143 45 1118 44 546 21 5 762 30 1067 42 787 31 953 37 5 762 30 S2005 1194 47 1372 54 356 14 813 32 1295 51 1067 42 1028 7 40 5 813 32 S2030 1143 45 1397 55 546 21 5 762 30 1219 48 1067 42 953 37 5 787 31 S2034 1143 45 1...

Page 79: ...4 30 SPARE PARTS SEPTEMBER 2010 32DSKE02 B 1 S K SERIES EXPORT USE SERVICE MANUAL NOTES ...

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