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Soft Starter User Manual

Safety Clauses

1. The general of FWI-SS Series Soft Starter

1.1 The main function
1.2 The main characteristics

2. Code explanation and Check-up before using
3. Usage conditions and Installation directions

3.1 The Usage condition

3.2 The Installation requirement
3.3 The Installation Directions

4. Connection and External terminal

4.1 The diagram connection

4.2 The external terminal
4.3 The diagram of Main circuit connection
4.4 The communication interface

5. Control panel and its operation

5.1 The operation of control panel

5.2 Parameter set and explanation
5.3 The functions of "Programmable relay output"
5.4 The function of Automatic Re-start
5.5 Directions for other set items
5.6 Help message and explanation

6. Protection Functions and directions

6.1 Protection functions and theirs parameter

6.2 Protection classes and explanation

7. Test run and application

7.1 Set up electricity to test run

7.2 Starting modes and application
7.3 Stopping modes and application
7.4 Application example

Summary of Contents for FWI-SS Series

Page 1: ...minal 4 3 The diagram of Main circuit connection 4 4 The communication interface 5 Control panel and its operation 5 1 The operation of control panel 5 2 Parameter set and explanation 5 3 The function...

Page 2: ...the technical person is allowed to install the product To be sure that the motor is correctly matched with the soft starter It is forbid to connect capacitors to the output terminals U V W Please sea...

Page 3: ...uld save the cost It can reduce the starting stress of motor and other loading equipments so that lengthen their service life The function of soft stopping can solve effectively the surging problem of...

Page 4: ...d and short current protection unbalanced protection over current over load and short current protection Having the decision making intellectual property of the product Including exterior designing pa...

Page 5: ...y power self provided power diesel oil dynamotor 3 phase alternating current 380V 480V or 660V 10 50Hz or 60Hz The power capacity to the soft start must meet the motor starting requirement Motor Match...

Page 6: ...e Installation Dimensions The External shape and installation dimensions of 5 5KW 55KW Specifications Power KW External shape dimensions mm Installation dimensions mm NW kg W1 H1 D W2 H2 d FWI SS3 5d5...

Page 7: ...0 FWI SS3 090 90 260 470 200 230 440 M8 20 FWI SS3 115 115 260 470 200 230 440 M8 20 FWI SS3 132 132 260 470 200 230 440 M8 20 FWI SS3 160 160 260 470 200 230 440 M8 20 FWI SS3 185 185 260 470 200 230...

Page 8: ...it connection it contains the wiring of 3 phase source input the output to motor and the pass by contactor connection External terminal connection that is the wire comes from twelve external terminals...

Page 9: ...any fault matters happened to the soft starter or loose electricity while at normal case they are open The contact Capacity is AC25V 0 3A Terminal are Instantaneous stop input this terminal must be co...

Page 10: ...is four times than rated current of nominal power of soft starter while we can contact a 0 20mADC current meter to check The Max value of output load resistance is 300 Note Please make sure that exte...

Page 11: ...on control communication software 2 Device Net interface card and communication software 3 Device Net Mod bus Profi bus gateways 4 Others 5 Control Panel and its operation There are five working state...

Page 12: ...dy run and fault are all dark and you can not come into the set and help menu state The Set key Press Set key to come into the Set Menu and now the panel is showing FX XXX Please press Set key again a...

Page 13: ...lue is more than 100 the Screen shows Err06 that means it is at that state of over load protection Note 1 only the operation is correct it will be with the voice when pressing the key Otherwise the op...

Page 14: ...ode is used to time of programming output time delay 0 999S 0S Be used with programming relay output P5 This code is used to set the Interval start time delay 0 999S 0S Be used when you need or have t...

Page 15: ...tection 40 90 80 When the working voltage is under the value range 40 the soft starter will be in under voltage protection PA This code is used to set the the under voltage protection 100 140 120 When...

Page 16: ...me of re start 0 13 0 Set the detailed in Item 5 4 FF This code is used to set the parameter change 0 2 1 Set the detailed in Item 5 5 FH This code is used to set the communication address 0 63 0 FJ T...

Page 17: ...operation for 2 Minutes after you come into the set state you will return from set state You can not set any parameters in the process of starting or stopping If you press the Yes key to open the soft...

Page 18: ...ed up when the programmable output is in fault state the faults m mean the fault of motor such as fault of Err05 Err06 Err12 Err15 and they are different form the faults come from the terminals output...

Page 19: ...en the electricity be cut off and then get on again the soft starter will not Re start no matter which state the control terminals at in case of the danger to operator But if the Automatic Re start is...

Page 20: ...any starting or stopping operation If the External Control is used you must contact a NC button switch between the terminal and terminal otherwise the soft starter can not start up the motor FJ item...

Page 21: ...en be down to 55 this protection removes Input failure phrase protection the delayed time 3s Output failure phrase protection the delayed time 3s Three phrase unbalanced protection the delayed time 3s...

Page 22: ...urrent is more 10 time than the motor rated current it will be short current and then be in short current protection the time is less than 0 1s The time parameters above is from the time receiving the...

Page 23: ...motor is no need to be stopped urgently such as fire pump The light load protection standard protection and heavy load protection all have the every protection function of soft standard The difference...

Page 24: ...put is correct If all the screws of terminals are twisted tightly 7 1 Set up electricity to test run As soon as the soft starter is electrify it displays the words of CSZPU or READY and the Ready lamp...

Page 25: ...value when the mode is current control to strength the Moment of starting Do not open the up cover in case of electricity If there is any abnormal voice smoke or taste is very important for you to cu...

Page 26: ...y contactor is running At this time if the contactor is not closed the motor will stop running so you can check whether the connection to the pass by contactor is right 7 2The starting mode and applic...

Page 27: ...starting 7 2 3 Torque control to start The F9 item is set as 2 or 3 this starting mode is infuse Diagrams 7 3 and 7 4 show the output changing waveform of Torque control mode When the static friction...

Page 28: ...This starting mode uses the control mode of Ramp voltage starting and Limit current starting Double Closed Loop circuit it is a composite starting mode The Output voltage waveform is changed as Motor...

Page 29: ...ping This limit current value is a Percentage 7 3 2 Free stopping Mode The F2 item is set as 0 this stopping mode is in use When using this mode to stop the motor the Soft Starter will cut off the con...

Page 30: ...www vtdrive com 30 7 4 Application Examples The parameters of the different loadings are different please see the Form 7 2 The Parameters above is for reference only...

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