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Installation and Operating Manual 

 

Charging Converter, 

B2B Battery to Battery,

 Optimal Battery Charging During Driving: 

VCC 1212-50

 

Input Voltage 12 V 

Charging Capacity 12 V / 50 A

 

No.  3326

 

VCC 1212-70

 

Input Voltage 12 V 

Charging Capacity 12 V / 70 A

 

No.  3328

 

VCC 1212-90

 

Input Voltage 12 V 

Charging Capacity 12 V / 90 A

 

No.  3329

 

 

Please read the mounting instructions and the operating manual including the safety 
instructions attentively.  
Particularly observe page 19 "Safety Regulations and Appropriate Application",

 

 prior to starting connection and start-up. 

 

Fully automatic Battery Charging Converter for special purpose vehicles, high-quality campers, boats. 

The charging converters (

boosters

) of series "VCC" have been developed according to the latest regulations for supply 

battery (living area/board batteries) charging, mobile from the generator (starter battery) during driving. 
In contrast to conventional cutoff relays, the charging voltage will be raised or lowered according to the default values of 
the charging program. Thus, they are particularly suitable for 

vehicles according to the EURO Standard 6, 6 +

.  

Eight (8)

 selectable 

charging programs 

for conventional board batteries in 

lead- acid, lead-gel, lead-AGM or advanced 

lithium LiFePO4 technology 

ensure unattended, quick and gentle full charging from any charging state with subsequent 

trickle charging and maintenance of the battery. 
Even at short distances, the battery will be charged with full charging current. The simultaneous supply of the connected 
12 V consumer loads is effected automatically, even in case of strongly loaded board mains. The automatic power control 
gives the required safety and ensures the vehicle's starting ability. 

 

The efficient charging converter ensures high charging capacity, already within short distances. 

 

Full charging when driving longer distances. 

 

It increases/reduces the voltage to the level, which is required for precise charging of the board battery with the 
optimum charging characteristic line. 

 

Cable losses and considerable voltage fluctuations of the generator, known from 

Euro 6

 vehicles (intelligent generators), 

are completely compensated. 

 

The charging converters excel by their compact design, low weight (high-frequency switch mode technology) and 
powerfully dimensioned power components for safe operation. 

 

Significantly improved energy balance of the board battery. 

 

There is no intervention into the starter circuit. The unit acts like a powerful consumer at the generator. 

 

The simultaneously supplied 12 V consumer loads are protected against overvoltage and voltage fluctuations. 

 

Further Characteristics of the Unit: 

 

The 

charging voltage

 is 

free from peaks

 and is 

controlled

 in such a way, that 

overcharging

 of the batteries is 

excluded

 

Fully Automatic Operation: 

The unit is permanently connected to the batteries, and it is automatically activated by the 

running generator of the vehicle. Battery discharge in case of an engine stop 

is avoided

 

Parallel and Floating Operation:

 In case of simultaneous consumption, the battery will either continue to be charged or 

maintained via trickle charging. Calculation and control of the adaptation of the charging times is effected automatically 
by the unit. 

 

Unattended Charging:

 Multiple protection against overload, overheating, overvoltage, short circuit, incorrect behaviour 

and back discharge of the battery by electronically controlled gradual reduction down to complete separation of unit 
and battery. 

 

Integrated On-board Mains Suppression Filter:

 Unproblematic parallel operation of charging sources (EBL, chargers, 

motor-driven and petrol-driven generators, solar systems) on one battery. 

 

Charging Cable Compensation:

 Automatic compensation of voltage losses on the charging cables. 

 

Connection for

 Battery Temperature Sensor 

(included in the standard delivery scope): 

 

Lead batteries (acid, gel, AGM): In case of 

low outside temperatures

, full charging of the weak battery is

 

improved

 

by 

automatic adaptation of the charging voltage to the

 

battery temperature

, and in case of summery temperatures 

unnecessary battery gassing

 

will be avoided.

 

LiFePO4

 Batteries: Battery protection in case of high temperatures and particularly adapted charging in case of low 

temperatures below 0 °C.

 

 

Charging aid for deeply discharged lead batteries:

 Gentle preliminary charging of 

the

 (lead-acid, gel, AGM) battery to 8 

V, followed by powerful support of the battery, in case of 

possibly switched-on consumers.

 

Ensures

 also automatic activation of a 

LiFePO4 battery

, which had been switched off by the BMS. 

 

 

Summary of Contents for VCC 1212-50

Page 1: ...s excel by their compact design low weight high frequency switch mode technology and powerfully dimensioned power components for safe operation Significantly improved energy balance of the board batte...

Page 2: ...ng and fuses of the customer which are already existing in the vehicle Only suitable for VCC 1212 50 page 4 Suitable for combination with electroblock EBL EVS with the existing cabling of the customer...

Page 3: ...cross sections and lengths of the cables Never mix up the voltage sensor cables for start Vs and Vs and board Vb and Vb Insert fuses near the battery for protection of the cables Reverse battery 12 V...

Page 4: ...12 50 The cabling and the fuses for the electroblock EBL provided by the customer are further used VCC 1212 50 The switches IN Limit see table 3 page 14 can be used to eventually limit the maximum cur...

Page 5: ...50 70 90 with full capacity The cabling and the fuses for the electroblock EBL provided by the customer are further used For this purpose insert a switching relay 12 V 60 A order No 2202 into the cabl...

Page 6: ...y suitable for VCC 1212 50 The cabling with the fuses and the cutoff relay provided by the customer are further used VCC 1212 50 The switches IN Limit see table 3 page 14 can be used to eventually lim...

Page 7: ...to tables 1 The further cabling to the batteries including different cross sections is to be done directly at the relay The 12 V current requirement of the inverter might be higher than the output ca...

Page 8: ...ntioned maximum values for Cable Length BOARD are only used to approx 2 3 VCC 1212 50 Cable Cross section Cable Length START In case of insulated body Cable Length Batt Fuse 2 Cable Protection Cable L...

Page 9: ...ay in case of temporarily very high consumer current rates If not used leave the terminal blank The rating of the output is max 1 A and it is protected with a thermal fuse which resets itself after re...

Page 10: ...age rates of 20 C 25 C being recommended by the battery manufacturers LiFePO4 Batteries Installation The thermal contact of sensor and inside temperature of the battery should be well Thus it should b...

Page 11: ...temperature equalization for batteries in lead technology 1 Lead Acid Switch Position U1 14 40 V U2 13 50 V 2 6 h Universal charging program for acid lead acid batteries acc to DIN 57 510 VDE 0510 for...

Page 12: ...emperature control adapted to lithium batteries Observe the instructions of the battery manufacturer An operation of the unit at a LiFePO4 battery without BMS Battery Management System and without equ...

Page 13: ...U1 14 20 V U2 13 60 V 0 5 h Adapted to Victron LFP BMS 12 8 TransWatt TH 12 xxx of the indicated capacity rates Operation of the battery only with own BMS and prescribed safety circuit 7 LiFePO4 14 4...

Page 14: ...ging port for the starter battery is existing in the system the function auxiliary charging of the charging converter is not required and should be switched off A Switch position to the left A Auxilia...

Page 15: ...inuous signal at D without running engine might discharge the starter battery Increase of the charging capacity 12 50 V Reduction of the charging capacity 12 20 V Switching off threshold 12 00 V 30 se...

Page 16: ...ellow If it is on Pilot lamp for the starter battery during operation If it is flashing The voltage of the starter battery is too low or too high only with D control Is flashing shortly every 2 sec Du...

Page 17: ...uch as in EBL EVS bridges the charging converter Check connection plan Operation with EBL EVS etc m The charging converter changes permanently between active and quiescent condition D must arrive dire...

Page 18: ...ion phase After that automatic switching to the following phase U1 4 During the phase U1 LED Main Charge is lighting the battery voltage will be kept constant on a high level The green LED Battery Ful...

Page 19: ...ree from condensation water Never use the unit in locations where the risk of gas or dust explosion exists Open air operation of the unit is not allowed Lay the cables in a way that damage is avoided...

Page 20: ...Ah 100 460 620 Ah 150 600 800 Ah LiFePO4 Charging Programs Stored in the Memory 4 4 4 Safety Charging Voltage at Battery Overtemperature 12 80 V 12 80 V 12 80 V Input T T for Battery Temperature Sens...

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