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Chronological Sequence at the Board Battery (OUT):

 

 

A new, complete main charging cycle will be executed: 

 

After a standstill of the generator or removal of the control signal "D+". 

 

If the voltage of the starter battery has dropped below the adjusted switching off threshold for more than 30 seconds. 

 

When the board battery is brought below the battery reset voltage for 30 seconds due to high load beyond the 
maximum charging current. 

 

1.

 

Activation of switched-off LiFePO4 batteries, charging aid for deeply discharged lead batteries, which will be subject 
to gentle preliminary charging to approx. 8 V. 

2.

 

Maximum charging current (

phase I

) in the mean voltage range from 8 V to the beginning of the phase U1 for short 

charging times. The LED 

"Main Charge" 

is lighting, and approx. 75 % (lead), approx. 90 % (LiFePO4) of the capacity 

will be charged. The duration of phase I depends on the battery conditions, the load by the consumers and the 
charging state. The charging converter records the charging process. For reasons of safety, the phase I will be 
terminated by the safety timer after 15 hours, at the latest (cell defects etc.). 

3.

 

In case of high battery voltage rates, the charging current will be slightly reduced for battery protection (orientation 
phase). After that, automatic switching to the following phase U1. 

4.

 

During the 

phase U1

 (LED 

"Main Charge" 

is lighting), the battery voltage will be kept constant on a high level. The 

green LED 

"Battery Full" is flashing

, and the additional high battery capacity will be charged.  The battery charging 

current is decreased slowly while full charging is increasing. The charging converter controls the charging time and 
the charging current. From these values and from the course of charging being recorded during the phase I, the 
charging converter determines the 

100 % full charge point

 of the battery for automatic switching to U2. In contrast 

to conventional voltage transformers or boosters with fixed default values for charging current commutation, an 
unnecessary long phase U1 is avoided, which might be caused by consumer loads being possibly also supplied, and 
which are falsifying the charging current. 

 

LED 

"Main Charge" 

will stop lighting.  

5.

 

Phase U2

 (LED 

"Battery Full" is lighting permanently

): The charging converter has now switched to the lower 

voltage for trickle charge maintaining 100 % charge of the battery. Only the low compensating recharging current is 
flowing, which is determined by the battery, and which is required for constant conservation of the full charge. 

 

Note:

 

During the 

phases

 

U1, U2

 (battery full) almost the 

total

 

charger current is available for 

additional 

supply of 

consumers 

without any discharge of the battery. 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

Summary of Contents for VCC 1212-50

Page 1: ...s excel by their compact design low weight high frequency switch mode technology and powerfully dimensioned power components for safe operation Significantly improved energy balance of the board batte...

Page 2: ...ng and fuses of the customer which are already existing in the vehicle Only suitable for VCC 1212 50 page 4 Suitable for combination with electroblock EBL EVS with the existing cabling of the customer...

Page 3: ...cross sections and lengths of the cables Never mix up the voltage sensor cables for start Vs and Vs and board Vb and Vb Insert fuses near the battery for protection of the cables Reverse battery 12 V...

Page 4: ...12 50 The cabling and the fuses for the electroblock EBL provided by the customer are further used VCC 1212 50 The switches IN Limit see table 3 page 14 can be used to eventually limit the maximum cur...

Page 5: ...50 70 90 with full capacity The cabling and the fuses for the electroblock EBL provided by the customer are further used For this purpose insert a switching relay 12 V 60 A order No 2202 into the cabl...

Page 6: ...y suitable for VCC 1212 50 The cabling with the fuses and the cutoff relay provided by the customer are further used VCC 1212 50 The switches IN Limit see table 3 page 14 can be used to eventually lim...

Page 7: ...to tables 1 The further cabling to the batteries including different cross sections is to be done directly at the relay The 12 V current requirement of the inverter might be higher than the output ca...

Page 8: ...ntioned maximum values for Cable Length BOARD are only used to approx 2 3 VCC 1212 50 Cable Cross section Cable Length START In case of insulated body Cable Length Batt Fuse 2 Cable Protection Cable L...

Page 9: ...ay in case of temporarily very high consumer current rates If not used leave the terminal blank The rating of the output is max 1 A and it is protected with a thermal fuse which resets itself after re...

Page 10: ...age rates of 20 C 25 C being recommended by the battery manufacturers LiFePO4 Batteries Installation The thermal contact of sensor and inside temperature of the battery should be well Thus it should b...

Page 11: ...temperature equalization for batteries in lead technology 1 Lead Acid Switch Position U1 14 40 V U2 13 50 V 2 6 h Universal charging program for acid lead acid batteries acc to DIN 57 510 VDE 0510 for...

Page 12: ...emperature control adapted to lithium batteries Observe the instructions of the battery manufacturer An operation of the unit at a LiFePO4 battery without BMS Battery Management System and without equ...

Page 13: ...U1 14 20 V U2 13 60 V 0 5 h Adapted to Victron LFP BMS 12 8 TransWatt TH 12 xxx of the indicated capacity rates Operation of the battery only with own BMS and prescribed safety circuit 7 LiFePO4 14 4...

Page 14: ...ging port for the starter battery is existing in the system the function auxiliary charging of the charging converter is not required and should be switched off A Switch position to the left A Auxilia...

Page 15: ...inuous signal at D without running engine might discharge the starter battery Increase of the charging capacity 12 50 V Reduction of the charging capacity 12 20 V Switching off threshold 12 00 V 30 se...

Page 16: ...ellow If it is on Pilot lamp for the starter battery during operation If it is flashing The voltage of the starter battery is too low or too high only with D control Is flashing shortly every 2 sec Du...

Page 17: ...uch as in EBL EVS bridges the charging converter Check connection plan Operation with EBL EVS etc m The charging converter changes permanently between active and quiescent condition D must arrive dire...

Page 18: ...ion phase After that automatic switching to the following phase U1 4 During the phase U1 LED Main Charge is lighting the battery voltage will be kept constant on a high level The green LED Battery Ful...

Page 19: ...ree from condensation water Never use the unit in locations where the risk of gas or dust explosion exists Open air operation of the unit is not allowed Lay the cables in a way that damage is avoided...

Page 20: ...Ah 100 460 620 Ah 150 600 800 Ah LiFePO4 Charging Programs Stored in the Memory 4 4 4 Safety Charging Voltage at Battery Overtemperature 12 80 V 12 80 V 12 80 V Input T T for Battery Temperature Sens...

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