P/N: 4MB020-010
©2003 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
06DEC02 V1.0(4MB HP500 v1.0)
IMPORTANT:
Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged
parts immediately.
Mercruiser Marine HP500 EFI
PARTS LIST
Part Number
Description
Quantity
Part Number
Description
Quantity
Part No. 4MB218-010/018
vi
8N201-100/108 PWR COOLER ASSY. MARINE EFI
1
8N101-100
Weld Core Assy. Marine Clr
1
4MA012-061
Cooler Duct, Mach
1
8N002-041
Cap, Top, Marine Cooler
1
7U100-087
O-ring, Marine Cooler Cap
1
7A250-076
1/4-20 x 3/4 SCHS Stainless
8
7A312-451
5/16-18 x 4/5" S.S. SCHS
4
7P500-625
1/2 NPT x -10 45
°
Flare Ftg
2
7P625-020
Hose End, -10 Brass Push on
2
4MA040-010
Foam Seal, Merc Charge cooler
1
4MA018-040
TEE, Marine Charge cooler
1
7R002-020
#20 SAE Type F SS Hose Clamp
2
7U033-000
5/8" Fuel/PCV Hose
8
7P625-018
5/8" Thru-Hull Dump, Plstc
1
7R001-008
#8 Stnls Hose Clamp
2
2B228-080/088
S/C, V-4-J, HP500 W/PLY SATIN
1
4MA130-026
OIL FEED ASSY. BBC MARINE
1
7P125-034
1/8 NPT x 1/8 NPT Strt T
2
7P125-103
-4 Flare x 45
°
1/8 NPT
2
7P125-026
Fitting, 90
°
1/8 NPOT x #4
1
4MA145-020
Oil Feed Hose Assy. BBC Kit
1
7P250-036
-4 SAE Flare to 1/4 NPT
1
7P250-120
1/4 NPT Pipe Plug
1
4MA130-036
OIL DRAIN ASSEMBLY
1
7U030-036
1/2" Oil Drain Hose
2.5'
7P375-017
3/8 NPT x 1/2 Beaded Hose Barb
1
7P375-045
45
°
Street Elbow
1
7R001-008
#8 Stnls Hose Clamp
2
7P500-090
Fitting, 1/2" Oil Drain Flange
1
7U100-088
O-ring, S/C Oil Drain Ftg
1
7P375-033
3/8 NPT x 3/8 NPT Srt El
1
7C011-051
10-32 x .50 SHCS Plated
2
7J010-001
#10 Flat Washer
2
4MB116-011
S/C DRIVE ASSY. HP500
1
2A041-618
Belt, 10 Rib
1
2A046-930
Belt, 6 Rib
1
4MA018-051
7" Crank Pulley, Universal
1
4MA016-001
Crank Pulley, HP500 Merc
1
7A375-475
3/8-16 x 4.75 HXHD GR8 Pltd
3
7J375-044
3/8 SAE Washer, Pltd
3
7L375-075
3/8 Lock Washer
3
4MB112-041/048
AIR INLET ASSY. HP500
1
4MB012-041/048
Air Inlet Duct, HP500
1
4MA010-088
Cover, A/F Marine S.C. Pol
1
4MA017-031
Standoff, A/F Marine
2
7A250-076
1/4-20 x 3/4 SHCS S.S.
2
7A250-105
1/4-20 x 1 Set Screw
2
7P250-124
1/4 NPT To 1/2 Barb
1
7P250-146
1/4 NPT Street Elbow
1
7R005-006
T-Bolt Clamp, Ø5.2"
1
8H040-160
Air Filter, Marine S.C.
1
4MB101-001
FUEL SYSTEM ASSY. HP500
1
4MA010-044
Fuel Pump Block Off
1
5W001-013
14-16 AWG, Solderless Connector
2
5W001-014
Fuse Holder 10 GA Wire
1
5W001-015
Fuse, Blade Type 20 Amp
1
5W001-017
12-10 GA x 3/8" Ring Terminal
2
5W001-019
10-12 GA Butt Conn Insulated
2
5W001-043
12-10 GA x 1/4" Ring Terminal
2
5W012-010
12 GA Wire, Black
8
7A250-102
1/4-20 x 1" SHCS SS
4
7F250-022
1/4-20 Nylock Nut, Stainless
4
7J250-022
1/4" Washer SAE, Stainless
8
7P250-138
#6 Hose End, 37
°
4
7P375-002
3/8 Pipe Plug, Steel, Znc Pltd
1
7P375-111
3/8 NPT x #8 x 45
°
, 37
°
JIC
1
7P500-001
1/2" Hose Union
1
7P500-024
1/2 NPT x #6
2
7P500-025
Nipple, Threaded
1
7P500-027
1/2 NPT x #6 x 90
°
, 37
°
JIC
1
7P500-028
1/2 NPT x #8, 37
°
JIC
1
7P500-029
1/2 NPT x #8 x 90
°
, 37
°
JIC
1
7P500-030
1/2" Pipe Plug
1
7P500-064
#8 x 45
°
Hose End, 37
°
JIC
2
7P500-083
#8 Hose End, 37
°
JIC
2
7P500-500
-8 x 90
°
Al. Hose End, Pshloc
1
7P625-015
#10 x #8 Male Hose Union, 37
°
JIC
2
7P625-022
-10 Union
1
7R002-024
#24 SAE Type F, SS Hose Clamp
4
7U030-051
-6 USCG Fuel Hose, Push-on
8
7U034-020
Hose, 1.25 Dia. Rubber Rad.
1
7U037-030
1/2" Fuel Line, Pushlock
10
7U100-043
#10 O-Ring
4
7U133-125
Ø1.25 Black Hose
1
7U375-050
1/4" Vac. Cap
1
8F101-200
T-Rex Wiring Assy. Mustang
1
8H040-080
Fuel Separator Filter
1
8J050-020
Fuel Separator
1
4MA014-030
Fuel Cooler, 5"
1
5A002-006
Map Sensor, 2 Bar
1
5A002-011
Map Sensor Harness
1
4MB112-020/028
DISCHARGE ASSY., HP500
1
4MB012-031/038
Discharge Tube "B"
1
7S400-200
4 x 2 Sleeve
1
7R002-064
#64 Goldseal Hose Clamp
2
7S350-200
3-1/2 x 2 Sleeve
2
7R002-056
#56 SAE Type F, SS Hose Clamp
4
4MB012-020/028
Duct, Disch. HP500
1
7A312-078
5/16-18 x 3/4, SS SHCS
4
4MB111-011
MOUNTING BRACKET ASSY.
1
2A017-042
Brkt Spacer A, 502 EFI 10 Rib
1
2A017-043
Brkt Spacer B, 502 EFI 10 Rib
1
4GD011-032
Spring Tensioner
1
4MA010-084
Mtng. Plate, Alumn. Merc. EFI
1
4MA010-094
Support Plate, Merc. EFI
1
4MA116-160
Idler Assy. Marine GEN2
1
