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10

SECTION 3 - GENERAL REQUIREMENTS (UK)

This appliance must be installed by a competent person in ac-

cordance with the Gas Safety (Installation & Use) Regulations.

3.1  RELATED DOCUMENTS

The installation of this boiler must be in accordance with the 

relevant requirements of the Gas Safety (Installation & Use) 

Regulations, the local building regulations, the current I.E.E. 

wiring regulations, the bylaws of the local water authority, the 

Building Standards (Scotland) Regulation and Building Stand-

ards (Northern Ireland) Regulations.

It should be in accordance also with any relevant requirements 

of the local authority and the relevant recommendations of the 

following British Standard Codes of Practice.

3.2 LOCATION OF APPLIANCE

The appliance may be installed in any room or internal space, 

although particular attention is drawn to the requirements 

of the current I.E.E. wiring regulations, and in Scotland, the 

electrical provisions of the Building Regulations, with respect 

to the installation of the appliance in a room or internal space 

containing a bath or shower.
 

BS 5440 

PART 1 

FLUES 

 

BS 5440 

PART 2 

FLUES & VENTILATION 

  BS 5449 

PART 1 

FORCED CIRCULATION HOT WATER SYSTEMS 

  BS 5546 

 

INSTALLATION OF GAS HOT WATER SUPPLIES FOR  DOMESTIC PURPOSES

  BS 6798 

 

INSTALLATION OF BOILERS OF RATED INPUT NOT  EXCEEDING 60kW

  BS 6891 

 

LOW PRESSURE INSTALLATION PIPES 

 

BS 7074 

PART 1 

APPLICATION, SELECTION, AND INSTALLTION OF EXPANSION VESSELS  

   

 

AND ANCILLARY EQUIPMENT FOR SEALED WATER SYSTEMS 

BS 5440 Part 1, when the terminal is 0.5 metres (or less) below 

plastic guttering or 1 metre (or less) below painted eaves.

3.5 AIR SUPPLY

The following notes are intended for general guidance only. 

This appliance is a room-sealed, fan-

fl

 ued boiler, consequently 

it does not require a permanent air vent for combustion air sup-

ply. When installed in a cupboard or compartment, ventilation 

for cooling purposes is also not required.

3.6 WATER CIRCULATION

Detailed recommendations are given in BS 5449 Part 1 and 

BS 6798. The following notes are for general guidance only.

3.6.1 PIPEWORK

It is recommended that copper tubing to BS 2871 Part 1 is used 

in conjunction with soldered capillary joints. Where possible 

pipes should have a gradient to ensure air is carried naturally to 

air release points and that water 

fl

 ows naturally to drain cocks. 

Except where providing useful heat, pipes should be insulated 

to avoid heat loss and in particular to avoid the possibility of 

freezing. Particular attention should be paid to pipes passing 

through ventilated areas such as under 

fl

 oors, loft space and 

void areas.

3.6.2 AUTOMATIC BY-PASS

The appliance has a built-in automatic by-pass, consequently 

there is no requirement for an external by-pass, however the 

design of the system should be such that it prevents boiler 

‘cycling’.

3.6.3 DRAIN COCKS

These must be located in accessible positions to facilitate 

draining of the appliance and all water pipes connected to the 

appliance. The drain cocks must be manufactured in accord-

ance with BS 2879.

3.6.4 AIR RELEASE POINTS

These must be positioned at the highest points in the system 

where air is likely to be trapped. They should be used to expel 

trapped air and allow complete 

fi

 lling of the system.

3.6.5 EXPANSION VESSEL

The appliance has an integral expansion vessel to accom-

modate the increased volume of water when the system is 

heated. It can accept up to 8 litres of expansion from within 

the system, generally this is suf

fi

 cient, however if the system 

has an unusually high water content, it may be necessary to 

provide additional expansion capacity (see 6.18).

3.6.6 FILLING POINT

A method for initial 

fi

 lling of the system and replacing water lost 

during servicing etc. directly from the mains supply, should be 

provided (see 

fi

 g. 8). This method of 

fi

 lling complies with the 

current Water Supply (Water Fittings) Regulations 1999 and 

Water Bylaws 2000 (Scotland). If an alternative location is 

preferred, it should be connected as detailed in 

fi

 g. 8.

3.6.7 LOW PRESSURE SEALED SYSTEM

An alternative method of 

fi

 lling the system would be from an 

independent make-up vessel or tank mounted in a position at 

least 1 metre above the highest point in the system and at least 

5 metres above the boiler (see 

fi

 g. 9).

The cold feed from the make-up vessel or tank must be 

fi

 tted 

with an approved non-return valve and stopcock for isolation 

purposes. The feed pipe should be connected to the return pipe 

as close to the boiler as possible.

When an appliance is installed in a room or internal space 

containing a bath or shower, the appliance or any control per-

taining to it must not be within reach of a person using the bath 

or shower. The location chosen for the appliance must permit 

the provision of a safe and satisfactory 

fl

 ue and termination. 

The location must also permit an adequate air supply for com-

bustion purposes and an adequate space for servicing and air 

circulation around the appliance. Where the installation of the 

appliance will be in an unusual location special procedures may 

be necessary, BS 6798 gives detailed guidance on this aspect. 

A compartment used to enclose the appliance must be designed 

and constructed speci

fi

 cally for this purpose. An existing com-

partment/cupboard may be utilised provided that it is modi

fi

 ed 

to suit. Details of essential features of compartment/cupboard 

design including airing cupboard installations are given in BS 

6798. This appliance is not suitable for external installation.

3.3 GAS SUPPLY

The gas meter – as supplied by the gas supplier – must be 

checked to ensure that it is of adequate size to deal with the 

maximum rated input of all the appliances that it serves. Instal-

lation pipes must be 

fi

 tted in accordance with BS 6891.

Pipe work from the meter to the appliance must be of adequate 

size. Pipes of a smaller size than the appliance gas inlet con-

nection must not be used. The installation must be tested for 

tightness in accordance with BS6891.

If the gas supply serves more than one appliance, it must be 

ensured that an adequate supply is maintained to each appli-

ance when they are in use at the same time.

3.4 FLUE SYSTEM

The terminal should be located where the dispersal of combustion 

products is not impeded and with due regard for the damage 

and discoloration that may occur to building products located 

nearby.  The terminal must not be located in a place where it 

is likely to cause a nuisance (see 

fi

 g. 7). In cold and/or humid 

weather, water vapour will condense on leaving the terminal; 

the effect of such pluming must be considered.

If installed less than 2m above a pavement or platform to 

which people have access (including balconies or 

fl

 at  roofs) 

the terminal must be protected by a guard of durable material.  

The guard must be 

fi

 tted centrally over the terminal. Refer to 

Summary of Contents for Unica i28

Page 1: ...d member of the Benchmark scheme which aims to improve the standards of installation and which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK c...

Page 2: ...circulation 12 3A 7 Electrical supply 12 3A 8 Mounting on a combustible surface 12 3A 9 Timber framed buildings 12 3A 10 Inhibitors 12 3A 11 Showers 12 3A 12 Declaration of conformity 12 Installation...

Page 3: ...ally Dear Customer Your Vok ra Unica boiler has been designed to meet and exceed the very latest standards in gas central heating technology and if cared for will give years of reliable use and effici...

Page 4: ...nk bullet points The display shows the temperature values Pressure gauge shows the current pressure of your heating system the gauge should be set between 1 and 1 5 BAR When the appliance is oper atin...

Page 5: ...when frost protection function is ac tive Displayed when hot water pre heat function is enabled Flashes when functioning Displayed if an alarm or fault has been detected Displayed when low system pres...

Page 6: ...wo minutes before re setting the appliance 2 6 EXPLANATION OF FEATURES Although the Vok ra Unica has been designed for simplicity of use it utilises the latest in boiler technology enabling a host of...

Page 7: ...ustomerServices 08443910999 UK or 056 7755057 ROI have all your details to hand including full address and postcode relevant contact numbers and your completed appliance log book ALARM CODE CAUSE ACTI...

Page 8: ...d system only consequently they are not intended for use on open vented systems This booklet is an integral part of the appliance It is therefore necessary to ensure that the booklet is handed to the...

Page 9: ...the boiler will perform a three minute anti cycle timer delay When the request for heat has been satisfied the appliance pump and fan may continue to operate to dissipate any residual heat within the...

Page 10: ...a i32 Unica i36 Capacity 8 litres Maximum system volume 76 litres Pre charge pressure 1 bar 2 5 Dimensions Unica i28 Unica i32 Unica i36 Height mm 780 Width mm 400 Depth mm 358 384 Dry weight kg 40 42...

Page 11: ...nal R To the side of a boundary 300 mm S To the side of an opening or window on a pitched roof 600 mm T Below an opening or window on a pitched roof 2000 mm V From a vertical terminal to an adjacent o...

Page 12: ...n vessel to accom modate the increased volume of water when the system is heated It can accept up to 8 litres of expansion from within the system generally this is sufficient however if the system has...

Page 13: ...itted on a wall of combustible mate rial there is no requirement for a sheet of fireproof material to protect the wall 3 9 TIMBER FRAMED BUILDINGS If the appliance is to be fitted in a timber framed b...

Page 14: ...An alternative method of filling the system would be from an independent make up vessel or tank mounted in a position at least 1 metre above the highest point in the system and at least 5 metres above...

Page 15: ...appliance should be mounted on a smooth vertical non combustible surface which must be capable of supporting the full weight of the appliance Care should be exercised when determining the position of...

Page 16: ...m 29450127 2000m extension 2000 mm 29450128 Telescopic extension 372 519 mm 529 Wall bracket pack 5 208mm Using the template provided mark and drill a 125mm hole for thepassageofthefluepipe Theholesho...

Page 17: ...ld be drilled LEVEL to ensure any condense fluid that forms is al lowed to drain back to the appliance The fixing holes for the wall mounting bracket should now be drilled and plugged an appropriate t...

Page 18: ...he required number of flue extensions or bends up to the maximum equivalent flue length between the boiler and vertical flue assembly see fig 17 Ensure that any horizontal sections of the flue system...

Page 19: ...flue kit for termination The horizontal terminal is supplied with a built in converter box and cannot be shortened A 130mm hole is required for the passage of the concentric terminal through the wall...

Page 20: ...The boiler is supplied with a 2 metre fly lead This lead can be used for connection to the electrical supply Connect the fly lead to a fused plug or fused isolator in the following way brown wire to L...

Page 21: ...liance and carry out a combustion analysis check in accor dance with BS 7967 UK to ensure that correct combustion is occurring see flow chart on page 38 Additionally if the gas valve has been adjusted...

Page 22: ...RE CHECKED FORTIGHTNESS RE FIT APPLIANCE CASING COMPLETE BENCHMARK CHECKLIST FOR UK ONLY Complete details of the boiler controls installation and com missioning in the Benchmark checklist at the back...

Page 23: ...the expansion pipe Locate and remove the AAV locking pin G from the pump assembly and remove the AAV assembly H Replace in the reverse order 6 7 1 TOP AUTOMATIC AIR RELEASE VALVE fig 32 Carry out comp...

Page 24: ...g from their respective connectors Remove the retaining screws W for electrode and remove 6 12 GAS VALVE fig 35 Carry out component removal procedure as described in 6 4 The gas valve must be changed...

Page 25: ...sion vessel be deemed impractical an external expansion vessel may be fitted to the return pipe as close to the appliance as possible 6 18 1 EXPANSION VESSEL REMOVAL with suf ficient clearance above f...

Page 26: ...Slacken and unscrew the inlet connection E2 Unscrew the nut H2 Lift the DHW flow switch housing from its seating If necessaryremovethelockingpin I2 fromtheDHWflowswitch Replace in the reverse order e...

Page 27: ...d 55 C respectively the boiler will fire on minimum 25 power until the primary thermistor exceeds 55 C Thereafter the pump will over run for a period of 30 seconds 7 2 3 HEATING MODE With the selector...

Page 28: ...of greater than 0 008 1 can be deemed as immediately dangerous 7 5 CHECKING THE EXPANSION VESSEL Carry out the component removal procedure as described in 6 4 You must ensure that the boiler is compl...

Page 29: ...res on the appliance On completion of any task that required the disconnection and re connection of any electrical wiring or component these checks must be repeated 7 8 FAULT FINDING Before attempting...

Page 30: ...mary thermistor check wiring Primary flow thermistor over temperature Temporary then Final Reset check appliance operation Temperature differential Final Reset check appliance operation check thermist...

Page 31: ...e number of rotations corresponding to the maxi mum domestic hot water output table 1 Check the CO2 value table 4 if the value does not match the value given in the table use the gas valve maximum adj...

Page 32: ...e system temperature required the default temperature for calculating the curve is 20 C The graph below can be used to determine the correct curve setting REFERENCE TEMPERATURE 15 C REFERENCE TEMPERAT...

Page 33: ...nctioning of the display can be personalised by program ming three parameters When button P1 on the display is held down for at least 10 sec the programming procedure is activated The three parameters...

Page 34: ...l strip M6 must be moved over to the room thermo stat socket position Vokera external sensor fig 50 Fig 50 M2 External alarm M6 E S external sensor OT opentherm connection OPTIONAL DEVICE 24V TERMINAL...

Page 35: ...e white white EXTERNAL ALARM M2 white 4 1 1 3 orange red black red black orange CN8 J1 J1 VIS MEDIUM AKL Main PCB P1 Selector switch and heating potentiometer P2 DHW potentiometer P3 Potentiometer to...

Page 36: ...he appliance to another gas type it is necessary to change the injector and adjust the gas valve CO2 To change the injector see 6 12 1 To adjust CO2 values see 10 6 9 4 GAS SUPPLY The gas supply must...

Page 37: ...However if the CO2 reading is incorrect the minimum gas pressure must be adjusted as follows locate the minimum adjustment screw fig 44 using a suit able screwdriver remove the protection plug using...

Page 38: ...MUM RATE In accordance with section 7 3 set boiler to operate at minimum rate to minimum load condition Allow sufficient time for combustion to stabilise YES Is CO 350ppm and CO CO2 2 ratio l less t t...

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Page 40: ...OHU LQWHUORFN 3URYLGHG ALL SYSTEMS 7KH V VWHP KDV EHHQ XVKHG DQG FOHDQHG LQ DFFRUGDQFH ZLWK 6 DQG ERLOHU PDQXIDFWXUHU V LQVWUXFWLRQV Yes KDW V VWHP FOHDQHU ZDV XVHG KDW LQKLELWRU ZDV XVHG 4XDQWLW OLWU...

Page 41: ...HSKRQH 1R DV VDIH UHJLVWHU 1R 5HFRUG W PD UDWH 2 SSP AND 2 W PLQ UDWH KHUH 3RVVLEOH 2 SSP AND 2 RPPHQWV 6LJQDWXUH SERVICE 04 DWH QJLQHHU QDPH RPSDQ QDPH 7HOHSKRQH 1R DV VDIH UHJLVWHU 1R 5HFRUG W PD UD...

Page 42: ...41...

Page 43: ...42...

Page 44: ...ies vokera co uk www vokera co uk www vokera ie Sales General Enquires T 0844 391 0999 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve t...

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