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6.1  GENERAL

Once the appliance has been serviced, the benchmark Service 

Record must be completed.

For UK only: It is important that the Benchmark Service Record 

is correctly completed and handed to the user. Failure to install 

and commission the appliance to the manufacturers instructions 

will invalidate the warranty.

To ensure the continued safe and ef

fi

 cient operation of the ap-

pliance, it is recommended that it is checked and serviced at 

regular intervals. To ensure correct and safe operation of the 

appliance, it is essential that any worn or failed component be 

replaced only with a 

genuine Vokèra spare part

. It should be 

remembered that although certain generic components may 

look similar, they will be speci

fi

 c to an individual appliance or 

product range. Use of non-genuine Vokèra spare parts could 

invalidate your warranty and may pose a potential safety haz-

ard. The frequency of servicing will depend upon the particular 

installation conditions, but in general, once per year should be 

suf

fi

 cient. It is the law that any servicing work is carried out by 

competent person such as a Vokèra engineer, an approved 

service agent, British Gas, GAS SAFE registered personnel 

or other suitably quali

fi

 ed personnel. The following instruc-

tions apply to the appliance and its controls, but it should be 

remembered that the central heating and the domestic hot 

water systems would also require attention from time to time.

6.2 ROUTINE ANNUAL SERVICING

•  Check the operation of the appliance and ensure it functions 

as described in section 7.

•  Compare the performance of the appliance with its design 

speci

fi

 cation. The cause of any noticeable deterioration 

should be identi

fi

 ed and recti

fi

 ed without delay.

•  Thoroughly inspect the appliance for signs of damage or 

deterioration especially the 

fl

 ue system and the electrical 

apparatus.

•  Check and adjust – if necessary – all burner pressure settings 

(see 7.4).

•  Check and adjust – if necessary – the system design pres-

sure (see 5.10).

•  Carry out an analysis of the 

fl

 ue gases (see 7.3), and visually 

check the condition of the entire 

fl

 ue assembly.

•  Compare the results with the appliance design speci

fi

 cation. 

Any deterioration in performance must be identi

fi

 ed and recti-

fi

 ed without delay.

5.11.2 FLOW-RATE RESTRICTOR

The boiler is supplied with the following 

fl

 ow restrictor.

Unica i28

9-litres
(Orange)
Spare

10-litres
(Blue)
Fitted

11-litres
(Beige)
Spare

Unica i32

 

11-litres
(Beige)
Spare

12-litres
(Red)
Fitted

13-litres
(Olive)
Spare

Unica i36

13-litres
(Olive)
Spare

14-litres
(Pink)
Fitted

15-litres
(Green)
Spare

5.12  FINAL CHECKS

•  ENSURE ALL TEST NIPPLES ON THE APPLIANCE GAS 

VALVE ARE TIGHT AND CHECKED FOR TIGHTNESS.

•  ENSURE THE APPLIANCE FLUE SYSTEM IS FITTED 

CORRECTLY AND IS PROPERLY SECURED.

•   ENSURE ALL PIPE WORK IS RE-CHECKED FOR TIGHTNESS.

•  RE-FIT APPLIANCE CASING.

•  COMPLETE BENCHMARK CHECKLIST.

FOR UK ONLY

Complete details of the boiler, controls, installation and com-

missioning in the Benchmark checklist at the back of this 

book. It is important that the Benchmark checklist is correctly 

completed and handed to the user. Failure to install and com-

mission the appliance to the manufacturers instructions will 

invalidate the warranty.

5.13 INSTRUCTING THE USER

Hand over all documentation supplied with this appliance – 

including these instructions – and explain the importance of 

keeping them in a safe place.

Explain to the user how to isolate the appliance from the gas, 

water and electricity supplies and the locations of all drain 

points. Show the user how to operate the appliance and any 

associated controls correctly.

Show the user the location of the 

fi

 lling valve and how to top-

up the system pressure correctly and show the location of all 

manual air release points. Explain to the user how to turn off 

the appliance for both long and short periods and advise on the 

necessary precautions to prevent frost damage.

Explain to the user that for continued safe and ef

fi

 cient operation, 

the appliance must be serviced annually by a competent person.

IMPORTANT

To validate the appliance warranty, it’s necessary to register 

the appliance details with us. The warranty can be registered 

in several ways:



by completing the warranty registration card and posting to 

us using the envelope supplied



online at: vokera.co.uk



for UK residents by calling: 0870 607 0281.



for ROI residents by calling: 056 6655057.

SECTION 6 - SERVICING INSTRUCTIONS

•  Check that the main heat exchanger is clean and free from 

any debris or obstruction.

•  Check and clean – if necessary – the condense trap to ensure 

correct operation.

The 

fl

 ame side of the burner is made of state-of-the-art material.

Being fragile:

-   be particularly careful when handling, mounting or dismantling 

the burner and adjacent components (e.g. electrodes, insula-

tion panelling etc.)

-   avoid direct contact with any cleaning appliance (e.g. brushes, 

aspirators, blowers, etc.).

This component does not need any maintenance, please do 

not remove it from its housing, except where the O-ring may 

have to be replaced.

The manufacturer declines all responsibility in cases of damages 

due to failing to observe the above.

6.3  REPLACEMENT OF COMPONENTS

Although it is anticipated that this appliance will give years of 

reliable, trouble free service, the life span of components will be 

determined by factors such as operating conditions and usage. 

Should the appliance develop a fault, the fault 

fi

 nding section 

will assist in determining which component is malfunctioning.

6.4 COMPONENT REMOVAL PROCEDURE

To remove a component, access to the interior of the appliance 

is essential. Isolate the appliance from the electrical supply and 

remove the fuse.  And when necessary, close all service valves 

on the appliance, remove the appliance casing as described in 

Fig. 29

Summary of Contents for Unica i28

Page 1: ...d member of the Benchmark scheme which aims to improve the standards of installation and which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK c...

Page 2: ...circulation 12 3A 7 Electrical supply 12 3A 8 Mounting on a combustible surface 12 3A 9 Timber framed buildings 12 3A 10 Inhibitors 12 3A 11 Showers 12 3A 12 Declaration of conformity 12 Installation...

Page 3: ...ally Dear Customer Your Vok ra Unica boiler has been designed to meet and exceed the very latest standards in gas central heating technology and if cared for will give years of reliable use and effici...

Page 4: ...nk bullet points The display shows the temperature values Pressure gauge shows the current pressure of your heating system the gauge should be set between 1 and 1 5 BAR When the appliance is oper atin...

Page 5: ...when frost protection function is ac tive Displayed when hot water pre heat function is enabled Flashes when functioning Displayed if an alarm or fault has been detected Displayed when low system pres...

Page 6: ...wo minutes before re setting the appliance 2 6 EXPLANATION OF FEATURES Although the Vok ra Unica has been designed for simplicity of use it utilises the latest in boiler technology enabling a host of...

Page 7: ...ustomerServices 08443910999 UK or 056 7755057 ROI have all your details to hand including full address and postcode relevant contact numbers and your completed appliance log book ALARM CODE CAUSE ACTI...

Page 8: ...d system only consequently they are not intended for use on open vented systems This booklet is an integral part of the appliance It is therefore necessary to ensure that the booklet is handed to the...

Page 9: ...the boiler will perform a three minute anti cycle timer delay When the request for heat has been satisfied the appliance pump and fan may continue to operate to dissipate any residual heat within the...

Page 10: ...a i32 Unica i36 Capacity 8 litres Maximum system volume 76 litres Pre charge pressure 1 bar 2 5 Dimensions Unica i28 Unica i32 Unica i36 Height mm 780 Width mm 400 Depth mm 358 384 Dry weight kg 40 42...

Page 11: ...nal R To the side of a boundary 300 mm S To the side of an opening or window on a pitched roof 600 mm T Below an opening or window on a pitched roof 2000 mm V From a vertical terminal to an adjacent o...

Page 12: ...n vessel to accom modate the increased volume of water when the system is heated It can accept up to 8 litres of expansion from within the system generally this is sufficient however if the system has...

Page 13: ...itted on a wall of combustible mate rial there is no requirement for a sheet of fireproof material to protect the wall 3 9 TIMBER FRAMED BUILDINGS If the appliance is to be fitted in a timber framed b...

Page 14: ...An alternative method of filling the system would be from an independent make up vessel or tank mounted in a position at least 1 metre above the highest point in the system and at least 5 metres above...

Page 15: ...appliance should be mounted on a smooth vertical non combustible surface which must be capable of supporting the full weight of the appliance Care should be exercised when determining the position of...

Page 16: ...m 29450127 2000m extension 2000 mm 29450128 Telescopic extension 372 519 mm 529 Wall bracket pack 5 208mm Using the template provided mark and drill a 125mm hole for thepassageofthefluepipe Theholesho...

Page 17: ...ld be drilled LEVEL to ensure any condense fluid that forms is al lowed to drain back to the appliance The fixing holes for the wall mounting bracket should now be drilled and plugged an appropriate t...

Page 18: ...he required number of flue extensions or bends up to the maximum equivalent flue length between the boiler and vertical flue assembly see fig 17 Ensure that any horizontal sections of the flue system...

Page 19: ...flue kit for termination The horizontal terminal is supplied with a built in converter box and cannot be shortened A 130mm hole is required for the passage of the concentric terminal through the wall...

Page 20: ...The boiler is supplied with a 2 metre fly lead This lead can be used for connection to the electrical supply Connect the fly lead to a fused plug or fused isolator in the following way brown wire to L...

Page 21: ...liance and carry out a combustion analysis check in accor dance with BS 7967 UK to ensure that correct combustion is occurring see flow chart on page 38 Additionally if the gas valve has been adjusted...

Page 22: ...RE CHECKED FORTIGHTNESS RE FIT APPLIANCE CASING COMPLETE BENCHMARK CHECKLIST FOR UK ONLY Complete details of the boiler controls installation and com missioning in the Benchmark checklist at the back...

Page 23: ...the expansion pipe Locate and remove the AAV locking pin G from the pump assembly and remove the AAV assembly H Replace in the reverse order 6 7 1 TOP AUTOMATIC AIR RELEASE VALVE fig 32 Carry out comp...

Page 24: ...g from their respective connectors Remove the retaining screws W for electrode and remove 6 12 GAS VALVE fig 35 Carry out component removal procedure as described in 6 4 The gas valve must be changed...

Page 25: ...sion vessel be deemed impractical an external expansion vessel may be fitted to the return pipe as close to the appliance as possible 6 18 1 EXPANSION VESSEL REMOVAL with suf ficient clearance above f...

Page 26: ...Slacken and unscrew the inlet connection E2 Unscrew the nut H2 Lift the DHW flow switch housing from its seating If necessaryremovethelockingpin I2 fromtheDHWflowswitch Replace in the reverse order e...

Page 27: ...d 55 C respectively the boiler will fire on minimum 25 power until the primary thermistor exceeds 55 C Thereafter the pump will over run for a period of 30 seconds 7 2 3 HEATING MODE With the selector...

Page 28: ...of greater than 0 008 1 can be deemed as immediately dangerous 7 5 CHECKING THE EXPANSION VESSEL Carry out the component removal procedure as described in 6 4 You must ensure that the boiler is compl...

Page 29: ...res on the appliance On completion of any task that required the disconnection and re connection of any electrical wiring or component these checks must be repeated 7 8 FAULT FINDING Before attempting...

Page 30: ...mary thermistor check wiring Primary flow thermistor over temperature Temporary then Final Reset check appliance operation Temperature differential Final Reset check appliance operation check thermist...

Page 31: ...e number of rotations corresponding to the maxi mum domestic hot water output table 1 Check the CO2 value table 4 if the value does not match the value given in the table use the gas valve maximum adj...

Page 32: ...e system temperature required the default temperature for calculating the curve is 20 C The graph below can be used to determine the correct curve setting REFERENCE TEMPERATURE 15 C REFERENCE TEMPERAT...

Page 33: ...nctioning of the display can be personalised by program ming three parameters When button P1 on the display is held down for at least 10 sec the programming procedure is activated The three parameters...

Page 34: ...l strip M6 must be moved over to the room thermo stat socket position Vokera external sensor fig 50 Fig 50 M2 External alarm M6 E S external sensor OT opentherm connection OPTIONAL DEVICE 24V TERMINAL...

Page 35: ...e white white EXTERNAL ALARM M2 white 4 1 1 3 orange red black red black orange CN8 J1 J1 VIS MEDIUM AKL Main PCB P1 Selector switch and heating potentiometer P2 DHW potentiometer P3 Potentiometer to...

Page 36: ...he appliance to another gas type it is necessary to change the injector and adjust the gas valve CO2 To change the injector see 6 12 1 To adjust CO2 values see 10 6 9 4 GAS SUPPLY The gas supply must...

Page 37: ...However if the CO2 reading is incorrect the minimum gas pressure must be adjusted as follows locate the minimum adjustment screw fig 44 using a suit able screwdriver remove the protection plug using...

Page 38: ...MUM RATE In accordance with section 7 3 set boiler to operate at minimum rate to minimum load condition Allow sufficient time for combustion to stabilise YES Is CO 350ppm and CO CO2 2 ratio l less t t...

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Page 40: ...OHU LQWHUORFN 3URYLGHG ALL SYSTEMS 7KH V VWHP KDV EHHQ XVKHG DQG FOHDQHG LQ DFFRUGDQFH ZLWK 6 DQG ERLOHU PDQXIDFWXUHU V LQVWUXFWLRQV Yes KDW V VWHP FOHDQHU ZDV XVHG KDW LQKLELWRU ZDV XVHG 4XDQWLW OLWU...

Page 41: ...HSKRQH 1R DV VDIH UHJLVWHU 1R 5HFRUG W PD UDWH 2 SSP AND 2 W PLQ UDWH KHUH 3RVVLEOH 2 SSP AND 2 RPPHQWV 6LJQDWXUH SERVICE 04 DWH QJLQHHU QDPH RPSDQ QDPH 7HOHSKRQH 1R DV VDIH UHJLVWHU 1R 5HFRUG W PD UD...

Page 42: ...41...

Page 43: ...42...

Page 44: ...ies vokera co uk www vokera co uk www vokera ie Sales General Enquires T 0844 391 0999 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve t...

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