Vision & Control vicosys 5300 Instructions For Use Manual Download Page 37

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vicosys

5300

Technical Data

Status indicators

LED

Colour

Status

Description

Green

Operating System running

Green /

Yellow

Flashing

Second stage bootloader is waiting for

firmware.

Yellow

Bootloader netX (= romloader) is wait-

ing for second stage bootloader.

SYS

Off

Power supply for the device is missing

or hardware defect.

Off

No error

Flashing

DCP signal service is initiated via the

bus.

System Fail-

ure

Red

Watchdog timeout; channel, generic or

extended diagnosis present; system

error

Off

No error

Flashing

No data exchange

Bus Failure

Red

No configuration; or low speed physi-

cal link; or no physical link

The device is linked to the Ethernet.

Link

Ch0 / Ch1

Green

Off

The device has no link to the Ethernet.

Flickering

(load de-

pendant)

The device sends/receives Ethernet

frames.

RX/TX

Ch0 / Ch1

Yellow

Off

The device does not send/receive Eth-

ernet frames.

999.994.347.10-en-2.7

Summary of Contents for vicosys 5300

Page 1: ...creating machine vision VISION CONTROL Instructions for Use vicosys 5300 Multi Camera System Instructions for Use vicosys 5300 Multi Camera System 999 994 347 10 en 2 7 Vision Control GmbH 2021 ...

Page 2: ...fenders will be liable for damages All rights are reserved with respect to patent utility sample and design patent registrations as well as for rights of use within the scope of copyright vicotar vicolux pictor vicosys and vcwin are registered trademarks of Vision Control GmbH The products and brand names of other manufacturers or suppliers are mentioned for information only Validity These instruc...

Page 3: ...omponents process interfaces Designation Description Order no Digital I O card ADDI DATA 16 in 16 outputs Open Emitter PNP Model APCIe 1500 including assembly 4 21 170 Digital I O card ADLINK 16 in 16 outputs Open Collector NPN Model LPCIe 7230 including assembly 4 21 171 PROFINET card HILSCHER Integration of a PROFINET interface Model CIFX 50E RE including software license and assembly 4 21 175 T...

Page 4: ...lements 16 4 4 Notices on the device 17 4 5 Technical Drawings 18 5 Technical Data 19 5 1 General Parameters 19 5 2 Electrical Parameters 20 5 3 Interfaces 21 5 3 1 Ethernet interfaces 21 5 3 2 RS232 interfaces 22 5 3 3 USB interfaces 23 5 3 4 Digital on board I O interface 24 5 3 4 1 Digital input channels 24 5 3 4 2 Digital output channels 25 5 4 Expansion cards 27 5 4 1 Camera interface 4 Port ...

Page 5: ... 6 3 6 Connect the digital I O interface Digital I O card ADDI DATA 44 6 3 7 Connect the digital I O interface Digital I O card ADLINK 47 6 3 8 Connect the supply voltage 51 6 4 Creating a connection 52 6 4 1 Create a LAN connection direct connection 53 6 4 2 Create a serial connection 54 7 Operation 55 7 1 Switching On and Off 55 7 2 Operation via the Software 55 8 Maintenance and Service 56 8 1 ...

Page 6: ...ture reference 1 2 Intended Use The device is intended exclusively for use as a machine vision system for industrial image processing in automation technology The device is not suitable for use in potentially explosive areas It is intended for use in a confined environment The device may only be used if it is in technically faultless condition and only for its intended purpose and only in accordan...

Page 7: ...ing spare parts which are not original parts from the manufacturer Using incompatible accessory components Improper maintenance and repair works Unauthorised modifications to the device 1 4 Qualified Personnel The device may only be assembled commissioned operated maintained installed set up cleaned repaired and transported by qualified skilled personnel A qualified person is deemed to be someone ...

Page 8: ...ts any warranty derived therefrom Within the bounds of the legal requirements the manufacturer shall only be responsible for the technical safety characteristics of the device if the maintenance repairs and modifications to the device are performed by himself or by authorised skilled personnel in accordance with his instructions Loss of warranty The manufacturer shall accept no liability or warran...

Page 9: ... of the danger These measures must be taken DANGER Indicates an imminent danger with high risk resulting in severe injuries or death if not avoided WARNING Indicates a hazardous situation with medium risk possibly resulting in severe injuries or death if not avoided CAUTION Indicates a hazardous situation with low risk resulting in minor or medium injuries if not avoided NOTICE Indicates a situati...

Page 10: ...e and the connected technical equipment Hazards going beyond the general safety instructions are referred to separately at the relevant points in this manual CAUTION Risk of injury due to electric shock Before starting work on the device disconnect it from the operating voltage supply Follow all applicable safety regulations for the preparation and operation of electrical devices 10 999 994 347 10...

Page 11: ... x 3 2 Accessories On the following pages you will find a detailed overview of all available accessories You will find more detailed technical information about the accessories on the data sheets in the product catalogue under www vision control com Power supply Designation Description Order no Power supply 24V 120W 5A Compact switching power supply 24 V 120 W for mounting on a 35 mm DIN rail TS35...

Page 12: ...6 I O cable with 1 x D Sub Cable for direct connection of PLC inputs and outputs to the I O expansion board Length 2 m Length 5 m Length 10 m 4 40 267 4 40 273 4 40 274 Accessories for the option Digital I O card ADLINK Designation Description Order no Terminal board SCSI II 50 pin Terminal board with a 50 pin SCSI II Con nector and DIN rail Mounting to connect sensors actuators etc with the I O e...

Page 13: ...n Description Order no Mounting adapter 5300 5400 Mounting adapter for the conversion of vi cosys 4300 to vicosys 5300 5400 4 21 167 Operation Designation Description Order no Key Pad for vicosys Key Pad including connection cable length 2 m to operate the vcwin monitor menus 4 20 206 Key Pad Key Pad without cable to operate the vcwin monitor menus 4 20 204 Key Pad RS232 cable Key Pad connection c...

Page 14: ...ice Views 1 2 3 4 5 6 7 8 1 8 Image 1 Device views 1 Heat sink 5 Side panel right 2 Side panel left 6 Ventilation opening back 3 Interfaces and Connectors 7 Type plate 4 Ventilation opening front 8 Mounting rails 14 999 994 347 10 en 2 7 Vision Control GmbH 2021 ...

Page 15: ... LED R V DC 1 2 3 4 5 6 7 8 Serial 1 LAN 1 CFAST HD PWR RST PWR I O Image 2 Interfaces and Connectors 1 2 x Gigabit Ethernet 5 1 x On board Digital I O 2 4 x USB 6 Power supply input 3 DVI output 7 Process interface optional 4 2 x RS232 8 Camera interface optional Vision Control GmbH 2021 999 994 347 10 en 2 7 15 ...

Page 16: ... Display Elements Pos Designation Description Status 1 HD Displays the status of the in ternal SATA drive Yellow Flashes if SA TA is active 2 PWR Displays the status of the op erating voltage supply Green Operating volt age present Operating Elements Pos Designation Description 3 PWR Power button Switches the system on and off 4 RST Reset button Restarts the system 16 999 994 347 10 en 2 7 Vision ...

Page 17: ... 4 3 Image 4 Type plate 1 Serial number as 2D Data Matrix code 2 Serial number as plain text 3 Manufacturer information 4 Device designation 5 Version number MAC address For the PROFINET card HILSCHER configuration there is a label with the MAC address of the Profinet card next to the typeplate Vision Control GmbH 2021 999 994 347 10 en 2 7 17 ...

Page 18: ...vicosys 5300 Device Description 4 5 Technical Drawings 171 0 147 0 147 0 218 0 230 0 118 0 26 4 8 5 4 5 Image 5 Technical drawing all values in mm 18 999 994 347 10 en 2 7 Vision Control GmbH 2021 ...

Page 19: ...00 Mbit direct connection 1 x USB 3 0 3 x USB 2 0 Communication inter faces 1 x RS232 process communication and data transfer 1 x RS232 Key Pad Camera interface 1 LAN2 1 x GigE Vision no PoE Onboard process interface On board digital I O 4 IN 4 OUT PNP Expansioncard camera interface 4 x GigE Vision with PoE Digital I O card ADDI DATA 16 IN 16 OUT PNP Expansioncard process interface 2 Digital I O c...

Page 20: ... UO 20 V 24 V 34 V Power consumption at UO 24 V DC vicosys 5300 Basic Device 16 W Expansion card camera card 60 W Expansion card process interface 15 W Power consumption Ptot at UO 24 V DC Basic Device with camera card and process interface 95 W 20 999 994 347 10 en 2 7 Vision Control GmbH 2021 ...

Page 21: ...mmunication as well as parametrisation with the operating software vcwin Ethernet Schnittstelle 2 LAN 2 Connection of a GigE vision camera The interface is not PoE capable The camera must be supplied with power externally Direct connection to a PC running the operating software vcwin service connection LAN 10 100 1000 Mbps Status indicators LED Colour Status Description Off No data transmission LE...

Page 22: ... The baud rate is set in the factory to 9 600 kbit s The baud rate can be adjusted with the operating software vcwin Characteristics Serial 2 RS232 2 Operation of the device using the keypad accessories The baud rate is factory set The baud rate cannot be changed Parameter Parameter Min Nom Max Baut rate 9 6 kBit s 1 115 2 kBit s Protocol Internal protocol Number of bits 8 Number of stop bits 1 Pa...

Page 23: ...ting Unmount in vcwin Using the instruction External Storage Device Unmount USB Device The device has three USB 2 0 ports and one USB 3 0 port DVI LAN 2 USB CAN 2 CAN 1 Serial 2 LED CAN 1 CAN 2 LED R V DC Serial 1 LAN 1 CFAST HD PWR RST PWR I O 1 2 Image 8 USB interfaces 1 3 x USB 2 0 2 1 x USB 3 0 Characteristics Archiving of images on USB storage devices USB sticks or USB hard drives with the fi...

Page 24: ...B CAN 2 CAN 1 Serial 2 LED CAN 1 CAN 2 LED R V DC Serial 1 LAN 1 CFAST HD PWR RST PWR I O 1 Image 9 Digital on board I O interface 1 Digital on board I O interface 5 3 4 1 Digital input channels GND IO IN X 4 7kΩ 0 25 W INx GND Image 10 Schematic layout of digital input channels Characteristics Polarity protection Galvanic decoupled The input and output channels have a common GND connection GND IO...

Page 25: ...A 7 mA Input resistance 4 7 kΩ 0 25 W Switching frequency 0 Hz 1 kHz Galvanic decoupling present 1 Higher input voltages destroy the respective input channel 5 3 4 2 Digital output channels OUT X VDD OUTx GND GND IO GND IO undervoltage shut down free wheeling diode current limiter overtemperature protection Output driver Image 11 Schematic layout of digital output channels Vision Control GmbH 2021...

Page 26: ...ve a common GND connection GND IO Parameter Parameter Min Nom Max Number of outputs 4 Supply voltage VDD DC 10 V 1 24 V 34 V Output current per output 2 500 mA Output current of all outputs 3 1 A Short circuit current output 4 2 5 A Switching frequency 0 Hz 2 kHz 5 Galvanic decoupling present 1 Supply voltage 8 V leads to a switch off of all output channels 2 Duty cycle unlimited On single output ...

Page 27: ... Vision interfaces 1 4 x GigE Vision interfaces Characteristics LAN 10 100 1000 Mbps Connection 4 Port 4 x RJ45 Power supply via PoE yes Status indicators LED Colour Status Description Off Port disconnected not connected On Port connected no data transmission Active Link Yellow Flashing Port connected Send Receive data Green On 10 100 Mbps Speed LED Orange On 1000 Mbps Vision Control GmbH 2021 999...

Page 28: ...r the configuration Digital I O card ADDI DATA The digital on board I O interface is disabled when using this configuration 1 Image 13 Expansion card ADDI DATA 1 Expansion card ADDI DATA Characteristics Installed by manufacturer PNP Open Collector Connector 37 pin D Sub connector 28 999 994 347 10 en 2 7 Vision Control GmbH 2021 ...

Page 29: ...d interference signal filter The input channels have a common GND connection GND IN Parameter Parameter Min Nom Max Number of inputs 16 Input voltage VIN DC 0 V 24 V 30 V 1 Input voltage Low 0 V 14 V Input voltage High 19 V 30 V Input current Vin 24 V 2 mA Input frequency at Vin 24 V 5 kHz Galvanic decoupling present 1 Higher input voltages destroy the respective input channel Vision Control GmbH ...

Page 30: ...teristics Galvanic decoupled Overload protection short circuit overtemperature Output current limit via polyswitch fuse Supply voltage monitoring Output channels as high side driver high active The output channels are supplied by the operating voltage VDD ESD protection and output signal filter The output channels have a common GND connection GND OUT 30 999 994 347 10 en 2 7 Vision Control GmbH 20...

Page 31: ...tput 500 mA Output current for 8 outputs 1 5 A Short circuit current output 2 1 5 A Turn on time 3 50 µs Turn off time 3 75 µs Galvanic decoupling present 1 Supply voltage 7 V leads to an switch off of all output channels 2 at pulse current at 24 V and Rlast 0 1 Ω 3 at Iout 0 5 A and ohmic load Vision Control GmbH 2021 999 994 347 10 en 2 7 31 ...

Page 32: ...for the configuration Digital I O card ADLINK The digital on board I O interface is disabled when using this configuration 1 Image 16 Expansion card ADLINK 1 Expansion card ADLINK Characteristics Installed by manufacturer NPN Open Collector Connector 50 pin SCSI II Connector 32 999 994 347 10 en 2 7 Vision Control GmbH 2021 ...

Page 33: ... among each other For each input channel both input signals are lead out to the connector Digital input channels 9 to 16 COM IN IN X 1 2 kΩ 0 5 W INx GND Image 18 Schematic layout of digital output channels 9 to 16 Characteristics Non polarised Galvanic decoupled For each input channel an input signal and an input signal for all input channels 9 to 16 are lead out to the connector Vision Control G...

Page 34: ... Input voltage Low 0 V 1 5 V Input voltage High 5 V 24 V Input current Low 0 mA 1 5 mA Input voltage High 4 2 mA 20 mA Input resistance 1 2 kΩ 0 5 W Switching frequency 0 Hz 10 kHz Galvanic decoupling present 1 Higher input voltages destroy the respective input channel 34 999 994 347 10 en 2 7 Vision Control GmbH 2021 ...

Page 35: ...put channels have a common GND connection GND OUT Parameter Parameter Min Nom Max Number of outputs 16 Operating voltage VDD DC 5 V 24 V 35 V Output current per output 1 500 mA Output current of all outputs 2 370 mA Output current of all outputs 3 130 mA Galvanic decoupling present 1 Duty cycle unlimited On single output channel 2 Duty cycle max 25 ms ON all 16 output channels simultaneously duty ...

Page 36: ...CHER the device has a PROFINET interface for process data exchange in a PROFINET network 1 SYS SF BF RX TX LINK CH0 RX TX LINK CH1 Image 20 PROFINET interface Characteristics PROFINET IO Device Conformance Class CC_B Net Load Class III PROFINET RT 36 999 994 347 10 en 2 7 Vision Control GmbH 2021 ...

Page 37: ...service is initiated via the bus SF System Fail ure Red On Watchdog timeout channel generic or extended diagnosis present system error Off No error Flashing No data exchange BF Bus Failure Red On No configuration or low speed physi cal link or no physical link On The device is linked to the Ethernet Link Ch0 Ch1 Green Off The device has no link to the Ethernet Flickering load de pendant The device...

Page 38: ...g the device For accessories connected devices and components observe the specific information in the associated instructions for use Ambient Conditions Operation Storage Transport Temperature 10 C to 45 C 25 C to 60 C Air humidity 20 to 80 20 to 95 Condensation water not permissible not permissible 38 999 994 347 10 en 2 7 Vision Control GmbH 2021 ...

Page 39: ...ape with a suitable tool knife or similar 2 Remove the diaphragm cover 3 Remove the device from the carton 4 Keep packing material or dispose it 6 2 Mounting NOTICE Installation and connection operations may only be performed in the off and de energised state NOTICE Damage or destruction caused by overheating Do not cover the device Do not operate the device packed Leave sufficient room for air ci...

Page 40: ...ons Montage fläche 1 1 oben 4 3 2 Montage fläche oben 1 3 1 4 2 Screw the mounting rails of the device 1 to a suitable mounting surface Do not block the ventilation holes 2 or the heat sink 3 of the device Allow sufficient space for connecting the plug connectors on the front 4 40 999 994 347 10 en 2 7 Vision Control GmbH 2021 ...

Page 41: ... device with the LAN via Ethernet cable Use the Ethernet interface LAN 1 for process communication and parametrisation Use the Ethernet interface LAN 2 for direct connection to a PC 6 3 2 Connect the RS232 interface Die zum Anschluss benötigten Komponenten erhalten Sie als Zubehör see Operation page 13 For serial communication connect the device to the process environment using an RS232 cable Use ...

Page 42: ...of the optional camera card provide a supply voltage for cameras via PoE If the connected camera does not support PoE an external power supply is required Connect these according to manufacturer s specifications Connect the cameras to the corresponding ports Use of switches By using a Gigabit Ethernet switch up to 8 cameras can be connected to the device However in this process the bandwidth is di...

Page 43: ...Signal Description 1 IN 1 Digital input channel 1 2 IN 2 Digital input channel 2 3 IN 3 Digital input channel 3 4 IN 4 Digital input channel 4 5 GND IO Common ground connection of the digital input and output channels 6 VDD Supply voltage of the digital out puts 24 V DC nom 7 OUT 1 Digital output channel 1 8 OUT 2 Digital output channel 2 9 OUT 3 Digital output channel 3 10 1 10 OUT 4 Digital outp...

Page 44: ...uts and outputs of the device must be connected to the ground potential GND of the control voltage of the device to be controlled Connecting Die zum Anschluss benötigten Komponenten erhalten Sie als Zubehör see Accessories for the option Digital I O card ADDI DATA page 12 Connect the 37 pin D Sub connector of the device s I O expansion card to the process environment using one of the following two...

Page 45: ...ut 16 24 V external outputs 0 V external outputs Digital Output 2 Digital Output 4 Digital Output 6 Digital Output 8 Digital Output 10 Digital Output 12 Digital Output 14 Digital Output 16 Description der Pin assignment Pin Cable colour Designation Description 1 White IN 1 Digital input channel 1 2 Green IN 3 Digital input channel 3 3 Grey IN 5 Digital input channel 5 4 Blue IN 7 Digital input cha...

Page 46: ... input channel 8 24 Violet IN 10 Digital input channel 10 25 Blue Red IN 12 Digital input channel 12 26 Brown Green IN 14 Digital input channel 14 27 Yellow Brown IN 16 Digital input channel 16 28 Grey Brown VDD 24 VDC supply voltage digital output channels 29 Pink Brown GND OUT Common GND interface digital output channels 30 Brown Blue OUT 2 Digital output channel 2 31 Brown Red OUT 4 Digital out...

Page 47: ...en erhalten Sie als Zubehör see Accessories for the option Digital I O card ADLINK page 12 1 Connect the I O cable 50 pin SCSI II with the SCSI II connector of the expansion card 2 Connect the other end of the cable with the SCSI II 50 pin terminal block 3 Connect the ground potential GND of the digital inputs and outputs of the device with the ground potential GND of the control voltage of the de...

Page 48: ...I_10 IDI_9 IDI_8 EOGND 1 2 3 4 5 6 7 9 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 34 33 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 VDD EICOM IDO_14 EICOM ISO5V IDO_15 IDO_12 IDO_13 IDO_10 IDO_11 IDO_8 IDO_9 IDI_7H IDI_7L IDI_6H IDI_6L IDI_5H IDI_5L IDI_4H IDI_4L IDI_15 IDI_14 IDI_13 IDI_12 EOGND 48 999 994 347 10 en 2 7 Vision Control GmbH 2021 ...

Page 49: ...nput channel 4 high 14 IDI_3L Digital input channel 4 low 15 IDI_2H Digital input channel 3 high 16 IDI_2L Digital input channel 3 low 17 IDI_1H Digital input channel 2 high 18 IDI_1L Digital input channel 2 low 19 IDI_0H Digital input channel 1 high 20 IDI_0L Digital input channel 1 low 21 IDI_11 Digital input channel 12 22 IDI_10 Digital input channel 11 23 IDI_9 Digital input channel 10 24 IDI_...

Page 50: ...gh 39 IDI_7L Digital input channel 8 low 40 IDI_6H Digital input channel 7 high 41 IDI_6L Digital input channel 7 low 42 IDI_5H Digital input channel 6 high 43 IDI_5L Digital input channel 6 low 44 IDI_4H Digital input channel 5 high 45 IDI_4L Digital input channel 5 low 46 IDI_15 Digital input channel 16 47 IDI_14 Digital input channel 15 48 IDI_13 Digital input channel 14 49 IDI_12 Digital input...

Page 51: ...LED CAN 1 CAN 2 LED R V DC CFAST HD PWR RST PWR I O 1 VDC GND Image 21 Operating voltage connector 1 Operating voltage connector 1 Ensure that the supply voltage is switched off 2 Unscrew the operating voltage connector from the device 3 Connect the positive voltage plus to V DC and the negative voltage ground to GND Pin Signal Description 1 V DC Supply voltage 2 NC Do not use 3 2 1 3 GND Ground 4...

Page 52: ...ystems Operating Software The Software must be installed on the PC Start and terminate vcwin The vcwin software is started by either double clicking on the vcwin icon or from the Windows start menu by calling Start Programs Vision Control GmbH vcwin Vision Control vcwin Terminate vcwin with ALT F4 or with the menu item File Exit Choose the interface in vcwin After having started vcwin you should c...

Page 53: ... are displayed UDP broadcast to all participants 5 Select the appropriate device 6 Optionally you can also enter the name and IP address of your device 7 Click the OK button to accept the values ADVICE Factory setting The device searches for a DHCP server during initialization in the LAN If no DHCP server is available a static IP address is used default 192 168 3 180 If the device can not be found...

Page 54: ... for serial communication 1 Connect the device directly to the PC using a RS232 cable 2 Start the operating software vcwin on the PC Configure the interface by calling Communication Interface in the menu 1 2 4 5 3 3 Switch to the RS232 tab 4 Select the COM interface of your computer 5 Set the baud rate to 9600 Once connected the baud rate can be adjusted 6 Deactivate RTS CTS Hardware handshake of ...

Page 55: ...ched off by pressing the PWR button 5 seconds Press the key again to switch the device on 7 2 Operation via the Software ADVICE Creating and managing programs are performed using the operating software vcwin The vcwin Instructions for Use is included on the Product DVD scope of delivery Further information on the use of the software can be found on the homepage http www vision control com products...

Page 56: ...irectly to the housing and the housing must not be bathed The interfaces must be clean and dry before the device is connected and put into operation 8 2 Service Technical Support Please contact our technical support if you have any technical questions concerning our products We will be glad to be of service Monday to Thursday 8 00 to 17 00 and Friday 8 00 to 15 00 Vision Control GmbH Mittelbergstr...

Page 57: ...e vicostick is available as an accessory see Maintenance page 13 For this device a vicostick 2 0 with the version 1 5 is required ADVICE To prevent data loss the unit must be shut down before removing the vicostick ADVICE Restoring of a backup will only work if there is already a vicosys license on the device Vision Control GmbH 2021 999 994 347 10 en 2 7 57 ...

Page 58: ...arately and sent to environmentally compatible recycling Disposal including that of individual components must also always be in a way that does not harm the environment which means it must be done in accordance with the currently valid legal regulations Please contact the manufacturer your local specialist dealer or the relevant national authority for the proper disposal of old devices The electr...

Page 59: ...gnetic compatibility EMC Immunity for industrial environments DIN EN 61000 6 4 2011 09 Electromagnetic compatibility EMC Emission standard for industrial environments DIN EN 61326 1 2013 07 Electrical equipment for measurement control and laboratory use EMC requirements The product complies with the requirements of Directive 2011 65 EU RoHS 2 of June 8 2011 along with Directive 2015 863 EU RoHS 3 ...

Page 60: ...Vision Control GmbH Mittelbergstraße 16 98527 Suhl Germany Telephone 49 0 3681 7974 0 Telefax 49 0 3681 7974 33 Vision Control GmbH ...

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